Micro Motion CDM100P Quick guide

Configuration and Use Manual
MMI-20020944, Rev AB
June 2014
Micro Motion® Compact Density Meters (CDM)
Configuration and Use Manual

Safety messages
Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully
before proceeding to the next step.
Emerson Flow customer service
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Contents
Part I Getting Started
Chapter 1 Before you begin ............................................................................................................3
1.1 About this manual ....................................................................................................................... 3
1.2 Model codes and device types ..................................................................................................... 3
1.3 Communications tools and protocols .......................................................................................... 4
1.4 Additional documentation and resources .................................................................................... 5
Chapter 2 Quick start .....................................................................................................................7
2.1 Power up the transmitter .............................................................................................................7
2.2 Check meter status ......................................................................................................................7
2.3 Make a startup connection to the transmitter ..............................................................................8
2.4 Zero the meter ............................................................................................................................ 9
2.4.1 Zero the meter using the display .................................................................................. 9
2.4.2 Zero the meter using ProLink III .................................................................................. 10
2.4.3 Zero the meter using the Field Communicator ............................................................11
Part II Configuration and commissioning
Chapter 3 Introduction to configuration and commissioning ....................................................... 15
3.1 Default values ............................................................................................................................15
3.2 Enable access to the off-line menu of the display ....................................................................... 15
3.3 Disable HART security ................................................................................................................15
3.4 Set the HART lock ...................................................................................................................... 18
3.5 Restore the factory configuration .............................................................................................. 18
Chapter 4 Configure process measurement ..................................................................................21
4.1 Verify the calibration factors ......................................................................................................21
4.1.1 Calibration factors ...................................................................................................... 22
4.2 Configure line density measurement ........................................................................................ 23
4.2.1 Configure Density Measurement Unit ................................................................................23
4.2.2 Configure Density Damping ............................................................................................ 25
4.2.3 Configure Density Cutoff ................................................................................................ 26
4.2.4 Configure two-phase flow parameters ........................................................................ 26
4.3 Configure temperature measurement .......................................................................................28
4.3.1 Configure Temperature Measurement Unit ........................................................................ 28
4.3.2 Configure Temperature Damping .....................................................................................29
4.3.3 Configure Temperature Input .......................................................................................... 30
4.4 Configure the pressure input ..................................................................................................... 34
4.4.1 Configure the pressure input using ProLink III ............................................................. 34
4.4.2 Configure the pressure input using the Field Communicator .......................................35
4.4.3 Options for Pressure Measurement Unit ........................................................................... 37
4.5 Configure velocity measurement .............................................................................................. 37
4.5.1 Configure Velocity Measurement Unit ............................................................................... 38
4.5.2 Configure Velocity Damping ............................................................................................39
Contents
Configuration and Use Manual i

4.5.3 Configure Flow Direction ................................................................................................39
4.5.4 Configure Velocity Cutoff ................................................................................................43
4.5.5 Configure Velocity Switch Setpoint ...................................................................................43
4.6 Set up the API referral application ..............................................................................................44
4.6.1 Set up the API referral application using ProLink III ...................................................... 45
4.6.2 Set up the API referral application using the Field Communicator ............................... 50
4.7 Set up concentration measurement .......................................................................................... 57
4.7.1 Preparing to set up concentration measurement ........................................................ 57
4.7.2 Set up concentration measurement using ProLink III ...................................................58
4.7.3 Set up concentration measurement using the Field Communicator ............................65
4.7.4 Using equations to calculate specific gravity, °Baumé, °Brix, °Plato, and °Twaddell ......70
4.7.5 Matrix switching ......................................................................................................... 71
Chapter 5 Configure device options and preferences ....................................................................73
5.1 Configure the transmitter display .............................................................................................. 73
5.1.1 Configure the language used for the display ............................................................... 73
5.1.2 Configure the process variables and diagnostic variables shown on the display ...........74
5.1.3 Configure the number of decimal places (precision) shown on the display ..................74
5.1.4 Configure the refresh rate of data shown on the display ..............................................75
5.1.5 Enable or disable automatic scrolling through the display variables ............................ 75
5.2 Enable or disable operator actions from the display ...................................................................76
5.2.1 Enable or disable the Acknowledge All Alerts display command ....................................... 76
5.3 Configure security for the display menus .................................................................................. 77
5.4 Configure alert handling ............................................................................................................78
5.4.1 Configure Fault Timeout .................................................................................................78
5.4.2 Configure Status Alert Severity ........................................................................................79
5.5 Configure informational parameters ......................................................................................... 81
Chapter 6 Integrate the meter with the control system ................................................................83
6.1 Configure Channel B ..................................................................................................................83
6.2 Configure the mA output .......................................................................................................... 84
6.2.1 Configure mA Output Process Variable ............................................................................. 84
6.2.2 Configure Lower Range Value (LRV) and Upper Range Value (URV) ....................................86
6.2.3 Configure Added Damping ............................................................................................. 87
6.2.4 Configure mA Output Fault Action and mA Output Fault Level ...............................................88
6.3 Configure the discrete output ................................................................................................... 90
6.3.1 Configure Discrete Output Source ....................................................................................90
6.3.2 Configure Discrete Output Polarity ................................................................................... 91
6.3.3 Configure Discrete Output Fault Action ............................................................................. 92
6.4 Configure an enhanced event ....................................................................................................93
6.5 Configure HART/Bell 202 communications ................................................................................94
6.5.1 Configure basic HART parameters ...............................................................................94
6.5.2 Configure HART variables (PV, SV, TV, QV) ..................................................................95
6.5.3 Configure burst communications ............................................................................... 97
6.6 Configure Modbus communications ........................................................................................101
6.7 Configure Digital Communications Fault Action ............................................................................... 103
6.7.1 Options for Digital Communications Fault Action ...............................................................103
Chapter 7 Completing the configuration .................................................................................... 105
7.1 Test or tune the system using sensor simulation ......................................................................105
7.2 Back up transmitter configuration ........................................................................................... 105
7.3 Enable HART security ...............................................................................................................106
Contents
ii Micro Motion® Compact Density Meters (CDM)

Part III Operations, maintenance, and troubleshooting
Chapter 8 Transmitter operation ................................................................................................111
8.1 Record the process variables ................................................................................................... 111
8.2 View process variables .............................................................................................................111
8.2.1 View process variables using the display ...................................................................112
8.2.2 View process variables and other data using ProLink III ............................................. 112
8.2.3 View process variables using the Field Communicator .............................................. 113
8.3 View and acknowledge status alerts ........................................................................................ 113
8.3.1 View and acknowledge alerts using the display ........................................................ 113
8.3.2 View and acknowledge alerts using ProLink III ...........................................................115
8.3.3 View alerts using the Field Communicator ................................................................ 116
8.3.4 Alert data in transmitter memory ............................................................................. 116
Chapter 9 Measurement support ............................................................................................... 119
9.1 Perform the Known Density Verification procedure .................................................................119
9.1.1 Perform the Known Density Verification procedure using the display ....................... 119
9.1.2 Perform the Known Density Verification procedure using ProLink III ......................... 120
9.1.3 Perform the Known Density Verification procedure using the
Field Communicator ................................................................................................. 121
9.2 Adjust density measurement with Density Offset or Density Meter Factor ....................................... 122
9.3 Perform density offset calibration ............................................................................................124
9.3.1 Perform density offset calibration using the display .................................................. 124
9.3.2 Perform density offset calibration using ProLink III .................................................... 125
9.3.3 Perform density offset calibration using the Field Communicator ............................. 126
9.4 Adjust temperature measurement with Temperature Offset ........................................................127
9.5 Adjust concentration measurement with Trim Offset .................................................................128
9.6 Adjust concentration measurement with Trim Offset and Trim Slope ........................................... 129
9.7 Set up user-defined calculations .............................................................................................. 131
9.7.1 Equations used in user-defined calculations ..............................................................133
9.7.2 Measurement units used in user-defined calculations ............................................... 134
Chapter 10 Troubleshooting ........................................................................................................ 135
10.1 Quick guide to troubleshooting ...............................................................................................135
10.2 Check power supply wiring ......................................................................................................136
10.3 Check grounding .....................................................................................................................137
10.4 Perform loop tests ...................................................................................................................138
10.4.1 Perform loop tests using the display .........................................................................138
10.4.2 Perform loop tests using ProLink III ........................................................................... 139
10.4.3 Perform loop tests using the Field Communicator .................................................... 141
10.5 Status LED states ..................................................................................................................... 142
10.6 Status alerts, causes, and recommendations ........................................................................... 143
10.7 Density measurement problems ............................................................................................. 149
10.8 Temperature measurement problems .....................................................................................150
10.8.1 Thermal insulation .................................................................................................... 151
10.9 API referral problems ...............................................................................................................151
10.10 Concentration measurement problems ...................................................................................152
10.11 Velocity measurement problems .............................................................................................153
10.12 Milliamp output problems ....................................................................................................... 155
10.13 Discrete output problems ........................................................................................................156
10.14 Time Period Signal (TPS) output problems ...............................................................................157
Contents
Configuration and Use Manual iii

10.15 Using sensor simulation for troubleshooting ........................................................................... 157
10.16 Trim mA outputs ..................................................................................................................... 158
10.16.1 Trim mA outputs using ProLink III ..............................................................................158
10.16.2 Trim mA outputs using the Field Communicator .......................................................158
10.17 Check HART communications ................................................................................................. 159
10.18 Check Lower Range Value and Upper Range Value ......................................................................... 160
10.19 Check mA Output Fault Action ...................................................................................................... 161
10.20 Check for radio frequency interference (RFI) ............................................................................161
10.21 Check Flow Direction .................................................................................................................. 161
10.22 Check the cutoffs .................................................................................................................... 162
10.23 Check for two-phase flow (slug flow) .......................................................................................162
10.24 Check the drive gain ................................................................................................................ 163
10.24.1 Collect drive gain data .............................................................................................. 164
10.25 Check the pickoff voltage ........................................................................................................ 164
10.25.1 Collect pickoff voltage data ...................................................................................... 165
10.26 Check for internal electrical problems ..................................................................................... 165
10.27 Locate a device using the HART 7 Squawk feature ................................................................... 166
Appendices and reference
Appendix A Calibration certificate ................................................................................................ 167
A.1 Sample calibration certificates .................................................................................................167
Appendix B Using the transmitter display ..................................................................................... 171
B.1 Components of the transmitter interface ................................................................................ 171
B.2 Use the optical switches .......................................................................................................... 171
B.3 Access and use the display menu system .................................................................................172
B.3.1 Enter a floating-point value using the display ............................................................ 173
B.4 Display codes for process variables ..........................................................................................176
B.5 Codes and abbreviations used in display menus ...................................................................... 177
Appendix C Using ProLink III with the transmitter .........................................................................189
C.1 Basic information about ProLink III ...........................................................................................189
C.2 Connect with ProLink III ........................................................................................................... 190
C.2.1 Connection types supported by ProLink III ................................................................ 190
C.2.2 Connect with ProLink III over Modbus/RS-485 ...........................................................191
C.2.3 Connect with ProLink III over HART/Bell 202 ............................................................. 194
Appendix D Using the Field Communicator with the transmitter ...................................................203
D.1 Basic information about the Field Communicator ....................................................................203
D.2 Connect with the Field Communicator .................................................................................... 204
Appendix E Concentration measurement matrices, derived variables, and process variables ........ 207
E.1 Standard matrices for the concentration measurement application ........................................ 207
E.2 Concentration measurement matrices available by order ........................................................208
E.3 Derived variables and calculated process variables .................................................................. 210
Contents
iv Micro Motion® Compact Density Meters (CDM)

Part I
Getting Started
Chapters covered in this part:
•Before you begin
•Quick start
Getting Started
Configuration and Use Manual 1

Getting Started
2 Micro Motion® Compact Density Meters (CDM)

1 Before you begin
Topics covered in this chapter:
•About this manual
•Model codes and device types
•Communications tools and protocols
•Additional documentation and resources
1.1 About this manual
This manual provides information to help you configure, commission, use, maintain, and
troubleshoot the Micro Motion Compact Density Meter (CDM).
The following versions of the CDM are documented in this manual:
•Compact Density Meter with Analog Outputs
•Compact Density Meter with Analog Output and Discrete Output
•Compact Density Meter with Time Period Signal Output
For the Compact Density Meter with Foundation Fieldbus, see Micro Motion® Compact
Density Meters with Foundation Fieldbus: Configuration and Use Manual.
Important
This manual assumes that your meter has been installed correctly and completely, according to the
instructions in the installation manual, and that the installation complies with all applicable safety
requirements.
1.2 Model codes and device types
Your device can be identified by the model code on the device tag.
Model codes and device typesTable 1-1:
Model code Device nickname I/O
Electronics mount-
ing
CDM100M****C CDM mA •Two mA outputs
•RS-485 terminals
Integral
CDM100M****D CDM DO •One mA output
•One discrete output
•RS-485 terminals
Integral
Before you begin
Configuration and Use Manual 3

Model codes and device types (continued)Table 1-1:
Model code Device nickname I/O
Electronics mount-
ing
CDM100M****B CDM TPS •One mA output
•One Time Period Sig-
nal output
•RS-485 terminals
Integral
CDM100M****A CDM FF •Foundation fieldbus 4-wire remote
transmitter
Restriction
The CDM mA, CDM DO, and CDM FF meters support a complete set of application and configuration
options. The CDM TPS meter supports a subset of configuration options. Refer to the product data
sheet for details.
1.3 Communications tools and protocols
You can use several different communications tools and protocols to interface with the
device. You may use different tools in different locations or for different tasks.
Communications tools, protocols, and related informationTable 1-2:
Communica-
tions tool Supported protocols Scope In this manual For more information
Display Not applicable Basic configuration and
commissioning
Complete user informa-
tion. See Appendix B.
Not applicable
ProLink III •Modbus/RS-485
•HART/Bell 202
•Service port
Complete configuration
and commissioning
Basic user information.
See Appendix C.
User manual
•Installed with soft-
ware
•On Micro Motion
user documentation
CD
•On Micro Motion
web site
(www.micromo‐
tion.com)
Field Commu-
nicator
•HART/Bell 202 Complete configuration
and commissioning
Basic user information.
See Appendix D.
User manual on
Micro Motion web site
(www.micromo‐
tion.com )
Before you begin
4 Micro Motion® Compact Density Meters (CDM)

Tip
You may be able to use other communications tools from Emerson Process Management, such as
AMS Suite: Intelligent Device Manager, or the Smart Wireless THUM™ Adapter. Use of AMS or the
Smart Wireless THUM Adapter is not discussed in this manual. For more information on the Smart
Wireless THUM Adapter, refer to the documentation available at www.micromotion.com.
1.4 Additional documentation and resources
Micro Motion provides additional documentation to support the installation and operation
of the transmitter.
Additional documentation and resourcesTable 1-3:
Topic Document
Device installation Micro Motion Compact Density Meters (CDM): Installation Manual
Product data sheet Micro Motion Compact Density Meters: Product Data Sheet
All documentation resources are available on the Micro Motion web site at
www.micromotion.com or on the Micro Motion user documentation DVD.
Before you begin
Configuration and Use Manual 5

Before you begin
6 Micro Motion® Compact Density Meters (CDM)

2 Quick start
Topics covered in this chapter:
•Power up the transmitter
•Check meter status
•Make a startup connection to the transmitter
•Zero the meter
2.1 Power up the transmitter
The transmitter must be powered up for all configuration and commissioning tasks, or for
process measurement.
1. Ensure that all transmitter and sensor covers and seals are closed.
CAUTION!
To prevent ignition of flammable or combustible atmospheres, ensure that all covers
and seals are tightly closed. For hazardous area installations, applying power while
housing covers are removed or loose can cause an explosion.
2. Turn on the electrical power at the power supply.
The transmitter will automatically perform diagnostic routines. During this period,
Alert 009 is active. The diagnostic routines should complete in approximately
30 seconds.
Postrequisites
Although the sensor is ready to receive process fluid shortly after power-up, the electronics
can take up to 10 minutes to reach thermal equilibrium. Therefore, if this is the initial
startup, or if power has been off long enough to allow components to reach ambient
temperature, allow the electronics to warm up for approximately 10 minutes before
relying on process measurements. During this warm-up period, you may observe minor
measurement instability or inaccuracy.
2.2 Check meter status
Check the meter for any error conditions that require user action or that affect
measurement accuracy.
1. Wait approximately 10 seconds for the power-up sequence to complete.
Immediately after power-up, the transmitter runs through diagnostic routines and
checks for error conditions. During the power-up sequence, Alert A009 is active.
This alert should clear automatically when the power-up sequence is complete.
Quick start
Configuration and Use Manual 7

2. Check the status LED on the transmitter.
Transmitter status reported by status LEDTable 2-1:
LED state Description Recommendation
Green No alerts are active. Continue with configuration or process meas-
urement.
Yellow One or more low-severity alerts are active. A low-severity alert condition does not affect
measurement accuracy or output behavior.
You can continue with configuration or proc-
ess measurement. If you choose, you can iden-
tify and resolve the alert condition.
Flashing yellow Calibration in progress, or Known Density Veri-
fication in progress.
A low-severity alert condition does not affect
measurement accuracy or output behavior.
You can continue with configuration or proc-
ess measurement. If you choose, you can iden-
tify and resolve the alert condition.
Red One or more high-severity alerts are active. A high-severity alert condition affects meas-
urement accuracy and output behavior. Re-
solve the alert condition before continuing.
Related information
View and acknowledge status alerts
Status alerts, causes, and recommendations
2.3 Make a startup connection to the transmitter
For all configuration tools except the display, you must have an active connection to the
transmitter to configure the transmitter. Follow this procedure to make your first
connection to the transmitter.
Identify the connection type to use, and follow the instructions for that connection type in
the appropriate appendix. Use the default communications parameters shown in the
appendix.
Communications tool Connection type to use Instructions
ProLink III Modbus/RS-485 Appendix C
Field Communicator HART/Bell 202 Appendix D
Postrequisites
(Optional) Change the communications parameters to site-specific values.
•To change the communications parameters using ProLink III, choose Device Tools >
Configuration > Communications.
Quick start
8 Micro Motion® Compact Density Meters (CDM)

•To change the communications parameters using the Field Communicator, choose
On-Line Menu > Configure > Manual Setup > HART > Communications.
Important
If you are changing communications parameters for the connection type that you are using, you will
lose the connection when you write the parameters to the transmitter. Reconnect using the new
parameters.
2.4 Zero the meter
Zeroing the meter establishes a baseline for the velocity indicator by analyzing the sensor's
output when there is no flow through the sensor tubes.
•Zero the meter using the display (Section 2.4.1)
•Zero the meter using ProLink III (Section 2.4.2)
•Zero the meter using the Field Communicator (Section 2.4.3)
2.4.1 Zero the meter using the display
Zeroing the meter establishes a baseline for the velocity indicator by analyzing the sensor's
output when there is no flow through the sensor tubes.
Important
In most cases, the default value (0) is adequate for flow indication. Do not zero the meter unless the
velocity switch is being triggered incorrectly and you need to apply an offset to the velocity
measurement.
Restriction
You cannot change the Zero Time setting from the display. The current setting of Zero Time will be
applied to the zero procedure. The default value is 20 seconds. If you need to change Zero Time, you
must make a connection to the transmitter from a communications tool such as ProLink III.
Prerequisites
Important
Do not zero the meter if a high-severity alert is active. Correct the problem, then zero the meter. You
may zero the meter if a low-severity alert is active.
Procedure
1. Prepare the meter:
a. Stop flow through the sensor by shutting the downstream valve, and then the
upstream valve if available.
b. Verify that the sensor is blocked in, that flow has stopped, and that the sensor is
completely full of process fluid.
Quick start
Configuration and Use Manual 9

c. Verify that the process fluid is not flashing or condensing, and that it does not
contain particles that can settle out.
d. Remove or reduce sources of electromechanical noise if appropriate.
2. Start the zero process.
a. Navigate to the Zero menu: OFFLINE MAINT > OFFLINE CALIB > VEL ZERO.
b. Scroll to CAL VEL/ZERO and activate Select, then select CAL/YES?.
The status LED changes to flashing yellow while the zero is in progress.
3. Read the zero result on the display.
The display reports CAL PASS if the zero was successful, or CAL FAIL if it was not.
Postrequisites
Restore normal flow through the sensor by opening the valves.
Need help? If the zero fails:
•Ensure that there is no flow through the sensor, then retry.
•Remove or reduce sources of electromechanical noise, then retry.
•Set Zero Time to a lower value, then retry.
•If the zero continues to fail, contact Micro Motion.
•If you want to return the meter to operation using a previous zero value, choose OFFLINE
MAINT > CAL > RESTORE VEL/ZERO.
2.4.2 Zero the meter using ProLink III
Zeroing the meter establishes a baseline for the velocity indicator by analyzing the sensor's
output when there is no flow through the sensor tubes.
Important
In most cases, the default value (0) is adequate for flow indication. Do not zero the meter unless the
velocity switch is being triggered incorrectly and you need to apply an offset to the velocity
measurement.
Prerequisites
Important
Do not zero the meter if a high-severity alert is active. Correct the problem, then zero the meter. You
may zero the meter if a low-severity alert is active.
Procedure
1. Prepare the meter:
a. Stop flow through the sensor by shutting the downstream valve, and then the
upstream valve if available.
Quick start
10 Micro Motion® Compact Density Meters (CDM)

b. Verify that the sensor is blocked in, that flow has stopped, and that the sensor is
completely full of process fluid.
c. Verify that the process fluid is not flashing or condensing, and that it does not
contain particles that can settle out.
d. Remove or reduce sources of electromechanical noise if appropriate.
2. Choose Device Tools > Calibration > Zero Velocity.
3. Modify Zero Time, if desired.
Zero Time controls the amount of time the transmitter takes to determine its zero-
flow reference point. The default Zero Time is 20 seconds. For most applications, the
default Zero Time is appropriate.
4. Click Calibrate Zero.
The Calibration in Progress message is displayed. When the calibration is complete:
•If the zero procedure was successful, a Calibration Success message and a new zero
value are displayed.
•If the zero procedure failed, a Calibration Failed message is displayed.
Postrequisites
Restore normal flow through the sensor by opening the valves.
Need help? If the zero fails:
•Remove or reduce sources of electromechanical noise, then retry.
•If the zero continues to fail, contact Micro Motion.
•If you want to return the meter to operation using a previous zero value, choose Device Tools >
Calibration > Zero Velocity > Restore Prior Zero . Restore Prior Zero is available only while the Zero
Velocity window is open. If you close the Zero Velocity window, you will no longer be able to
restore the prior zero.
2.4.3 Zero the meter using the Field Communicator
Zeroing the meter establishes a baseline for the velocity indicator by analyzing the sensor's
output when there is no flow through the sensor tubes.
Important
In most cases, the default value (0) is adequate for flow indication. Do not zero the meter unless the
velocity switch is being triggered incorrectly and you need to apply an offset to the velocity
measurement.
Prerequisites
Important
Do not zero the meter if a high-severity alert is active. Correct the problem, then zero the meter. You
may zero the meter if a low-severity alert is active.
Quick start
Configuration and Use Manual 11

Procedure
1. Prepare the meter:
a. Stop flow through the sensor by shutting the downstream valve, and then the
upstream valve if available.
b. Verify that the sensor is blocked in, that flow has stopped, and that the sensor is
completely full of process fluid.
c. Verify that the process fluid is not flashing or condensing, and that it does not
contain particles that can settle out.
d. Remove or reduce sources of electromechanical noise if appropriate.
2. Choose Service Tools > Maintenance > Calibration > Zero Calibration.
3. Modify Zero Time, if desired.
Zero Time controls the amount of time the transmitter takes to determine its zero-
flow reference point. The default Zero Time is 20 seconds. For most applications, the
default Zero Time is appropriate.
4. Press Perform Auto Zero to start the zero, and wait while the zero calibration is
performed.
5. When the zero is complete, data from the zero calibration is displayed.
•Press OK to accept the data and store the values.
•Press ABORT to discard the data and return to the previous zero values.
Postrequisites
Restore normal flow through the sensor by opening the valves.
Need help? If the zero fails:
•Ensure that there is no flow through the sensor, then retry.
•Remove or reduce sources of electromechanical noise, then retry.
•Set Zero Time to a lower value, then retry.
•If the zero continues to fail, contact Micro Motion.
Quick start
12 Micro Motion® Compact Density Meters (CDM)

Part II
Configuration and commissioning
Chapters covered in this part:
•Introduction to configuration and commissioning
•Configure process measurement
•Configure device options and preferences
•Integrate the meter with the control system
•Completing the configuration
Configuration and commissioning
Configuration and Use Manual 13

Configuration and commissioning
14 Micro Motion® Compact Density Meters (CDM)