Tempsens CALsys 1200 User manual

CALsys 1200
CALsys 1200
Dry block Temperature Calibrator
USER MANUAL
TEMPSENS INSTRUMENT (I) PVT. LTD UNIT II

1. General Instruction........................................................................1
1.1 Inform tion on oper ting instruction
1.2 Li bility & w rr nty
1.3 Unp cking & initi l inspection
2Before you start.............................................................................2
2.1 S fety inform tion
2.2 W rning
2.3 C ution
3 Technical Data................................................................................3
3.1 Technic l specific tion
3.2 Circuit di gr m
4 Overvie ........................................................................................4
4.1 Introduction
4.2 Outline description
5. Operating Instruction.....................................................................5
5.1 Power
5.2 Setting the temper ture
5.3 Oper ting Instruction
6. Operation of Controller...................................................................6
6.1 The Temper ture Controller
6.2 Altering the set point
6.3 Monitoring the Controlling St tus
6.4 Units
7. Maintenance & Trouble shooting.....................................................7
7.1 M inten nce
7.2 Troubleshooting
8. Soft are Installation......................................................................8
8.1 Inst ll tion
8.2 P r meter in m in screen

1. General nstruction
1.1 Information on operating instruction
Congr tul tions on your purch se of high-qu lity nd efficient CALsys 1200 temper ture
c libr tor.Re d this m nu l c refully to ll instructions on s fety, oper tion nd m inten nce. It
serves s n import nt source of inform tion nd reference for inst ll tion nd oper tion of the
device. The gener l s fety requirements must be strictly dhered to when oper ting the
device. The f ct cont ined especi lly s fety re observed. If you experience ny further
questions, ple se cont ct our technic l support by phone or m il to [email protected]
1.2 Liability and arranty
This instrument h s been m nuf ctured to ex cting st nd rds nd is w rr nted for twelve
months g inst electric l bre kdown or mech nic l f ilure c used through defective m teri l or
workm nship, provided the f ilure is not the result of misuse. In the event of f ilure covered
by this w rr nty, the instrument must be returned, c rri ge p id, to the supplier for
ex min tion nd will be repl ced or rep ired t our option.
I NT ER F E R E N C E W IT H OR FAI L U R E T O PR O PE R L Y M AI NT A I N THIS INST RU M E N T M A Y
I N V A L I D T H I S W A R R A N T Y .
1.3 Unpacking & Initial Inspection
Our p cking dep rtment uses custom designed p ck ging to send out your unit, but s
ccidents c n still h ppen in tr nsit, you re dvised, fter unp cking the unit, to inspect it for
ny sign of d m ge, nd confirm th t your delivery is in ccord nce with the p cking note. If
you find ny d m ge or find ny p rt missing during delivery notify us nd the c rrier
immedi tely. If the unit is d m ged you should keep the p cking for possible insur nce
ssessment.
After unp c k ing you will find following i te ms.
C lsys 1200 N type TC Inconel Block Softw re CD
RS-232 c ble Insul tion wool Tongue Tool Po wer c b le
(Block remover )

2. Before you Start
2.1 Safety Information
Use the instrument only s specified in this m nu l. Otherwise, the protection provided by the
instrument m y be imp ired. Refer to the s fety inform tion below nd throughout the m nu l.
The following definitions pply to the terms “W rning” nd “C ution”.
“W rning” identifies conditions nd ctions th t m y pose h z rds to the user.
“C u ti on” identifies conditions nd ctions th t m y d m ge the instrument
being used.
2.2 Warning
To void possible electric shock or person l injury, follow these guidelines.
This equipment must be correctly e rthed.
A protective e rth is used to ensure the conductive p rts c n not become live in the event of
f ilure of the insul tion.
The protective conductor of the flexible m ins c ble which is colored green/yellow MUST be
connected to suit ble e rth.
W rning: Intern l m ins volt ge h z rd. Do not remove the p nels.
There re no user service ble p rts inside. Cont ct us for rep ir.
Do not use the pp r tus outside its recommended r nge i.e., + 250 to 1200° C.
Ensure infl mm ble m teri ls, re kept w y from hot p rts of the pp r tus, to prevent
fire risk.
Before connecting to the electricity supply, ple se f mili rize yourself with the p rts of the
c libr tor with the help of oper ting m nu l.
BURN HAZARD – Do not touch the t rget surf ce of the unit.
Alw ys repl ce the fuse with one of the s me r ting, volt ge nd type.
Overhe d cle r nce is required. Do not pl ce unit under c binet or other structure.
Do not use this unit for ny pplic tion other th n c libr tion work.
Completely u n t te n de d high temper ture o per tion is not re comme n de d for
s fety re so n s.
CALIBRAT ION EQUIPEMENT should only be used by TRA INED P E R S O N N E L .
We r ppro pri te protective clothing.
2.3 Caution
To void possible d m ge to the instrument, follow these guidelines.
Components nd he ter lifetime c n be shortened by continuous high temper ture
oper tion.
Do not c h n g e the v lue s of the c l i br tion const n ts fr o m the f ctory set
v lues. The cor r e ct se t ti n g o f these p r meters is i mport n t to the s fety
nd proper oper tio n o f t h e c libr to r.

3. Technical Data
3.1 Technical Specificatio n
Volt ge 230 V AC
Power 1.5 KW
Supply Frequency 50/60 Hz
Temper ture r nge 250 to 1200°C
Resolution 0.1 °C
St bility ± 0.5 °C
Controlling sensor R type T/C
Time to re ch m x. Temper ture 90 Min.
Oper ting Temper ture 20 to 45 °C
Controller Specific tions Eurotherm
St biliz tion Time 15 to 20 Min.
Dimensions 405 (H) x 205 (W) x 285 (D) mm
Block 2X6.0 mm, 2x8.0 mm
Weight Approx 14 kg
3.2Circuit Diagram

4. Overview
4.1 Introduction:
The ‘CALsys 1200’ h s been designed to provide st ble nd ccur te temper ture to en ble
profession ls to c libr te Temper ture Sensing Devices by comp rison method. The
‘CALsys 1200’ model h s been designed to be rugged nd e sily m int ined. This model
provides n isotherm l enclosure (Met l block) in which the thermocouple/RTD c n be
c libr ted g inst the temper ture of the c libr tor. For tr ce ble c libr tion m ster
c libr tion sensor should be pl ced into the met l block longside the unit under c libr tion.
The method is widely ccepted bec use the c libr tor provides very st ble temper ture
ne ring to its controlled point, the M ster Thermocouple / RTD, which is c libr ted by
independent L bor tory tr ce ble to N tion l st nd rds, comp res the sensor under
c libr tion.
The ‘CALsys’ models re p rt of wide r nge of port ble c libr tors designed nd m de by us.
Ple se cont ct us in c se you required more inform tion bout our other products.
4.2 Outline Description:
‘The c libr tor controller uses precision R type thermocouple s controlling sensor nd
controls the well temper ture with K nth l spir l he ter. To obt in nd m int in required
temper ture the controller v ries the power to the he ter vi solid-st te rel y. There is one
electricity driven f n which is situ ted under the he ting ch mber for cooling the he ter. The
CALsys 1200 dry block c libr tor w s designed for port bility, moder te cost nd e se of
oper tion. With proper use the instrument should provide continued ccur te c libr tion of
temper ture sensors nd devices. The user should be f mili r with the s fety guidelines nd
oper ting procedures of the c libr tor s described in the User’s M nu l.
5. Operating nstruction
(1) PID Controller
(2) ON/OFF switch of he ter
(3) Power c ble
(4) RS-232 output

5.1 Po er
Pl ce the c libr tor on fl t surf ce with t le st 6 inches of free sp ce round the instrument.
Overhe d cle r nce is required. Do not pl ce under c binet or structure. Insert equilizing block
into the well with help of tong, fter inserting remove the tong from equ lizing block. Plug the
power cord into m ins outlet of the proper volt ge, frequency Typic lly this will be (230 VAC ±10,
50/60 Hz). Turn the “M ins” (He ter) switch loc ted on front p nel. The controller disp ly should
illumin te fter 3-4 sec . After brief self test the controller should begin norm l oper tion. If the
unit f ils to oper te ple se check the power connection.
5.2 Setting the Temperature
Press “UP” or “DOWN” buttons to ch nge the ch nge the temper ture set-point v lue. When the
set-point temper ture is ch nged the controller will switch the CALsys 1200 ON or OFF to r ise or
lower the temper ture. The displ yed temper ture will gr du lly ch nge until it re ches the setpoint
temper ture. The temper ture b th requires 15 to 20 minutes to re ch the set-point depending on
the sp n. Another 10 to 15 minutes is required to st bilize the temper ture b th within ± 0.5ºC of
the set-point.
5.3 Operating Instruction:-
1. Insert the inconel block into well of furn ce.
2. Connect the ‘CALsys 1200’ to suit ble power supply & Switch ON the Dry b th source nd set
the desire temper ture v lue in PID by using UP & Down key.
3. Insert the reference (M ster) temper ture sensor nd UUC (Unit under c libr tion) into the
thermowell (inconel block).
4. PV (Present v lue) displ y in controller will gr du lly rise until it re ches the set point
temper ture. The controller t kes some times to re ch the set-point depending on the sp n.
Furn ce is st ble when PV is equ l to SV (Set V lue).
5. M ster sensor t ke some times to re ch the setpoint temper ture nd st ble t temper ture
ne r bout controller set temper ture.
6. When temper ture of the m ster nd UUC (Unit under c libr tion) re st ble record the
re dings of m ster sensor.
7. Comp re the UUC re ding with the m ster’s re ding & find out the error by comp rison method.
8. Reset the controller nd / or repe t the c libr tion for nother c libr tion point or for nother
sensor.
9. When the c libr tion is complete, reset the controller to 0°C & w it until the unit h s cooled to
below 100°C, before moving the ‘CALsys 1200 to new loc tion the ‘CALsys 1200’ must be cooled
below 100°C before it c n be put b ck into its c rrying c se.

6. Operation of Controller
FRONT PANEL LAYOUT
Operator Buttons
6.1 The Temperature Controller
The controller h s du l displ y, the upper displ y indic tes the me sured temper ture, nd
the lower displ y indic tes the desired temper ture or set point.
6.2 Altering the Set point
To ch nge the set point of the controller use the UP nd DOWN keys to r ise nd lower the set
point to the required v lue. The lower displ y ch nges to indic te the new set point.
6.3 Monitoring the Controller Status
A row indic te the controllers st tus s follows
OP1 He t Output
OP2 Cool Output
REM This be con indic tes ctivity on the PC interf ce
ALM this indic tes when PV (Present v lue) is more th n 1200°C.
6.4 Units
Moment ry pressing of the Scroll key will show the controller units °C or °F by using SCROLL
key & UP & DOWN key unit c n be ch nge.
IMPORTANT NOTICE
The controller's function settings are preset and ill not require adjustment. Use
only up & do n key.

7. Maintenance & Trouble shooting
7.1 Maintenance
The c libr tion instrument h s been designed with the utmost c re. E se of oper tion nd
simplicity of m inten nce h ve been centr l theme in the product development.
Therefore, with proper c re the instrument should require very little m inten nce. Avoid
oper ting the instrument in n oily, wet, dirty, or dusty environment.
If the outside of the instrument becomes soiled, it m y be wiped cle n with d mp cloth
nd mild detergent. Do not use h rsh chemic ls on the surf ce which m y d m ge the
p int.
Avoid knocking or dropping the c libr tor.
If the m ins supply cord becomes d m ged, repl ce it with cord with the ppropri te
g uge wire for the current of the instrument.
Depending on the environment in which it is used, periodic cle ning is recommended.
Cle ning m y be ccomplished by the use of sm ll dry p int brush.
7.2 Trouble shooting
1. Unit fails to operate
Check fuse if it is tripped switch is ON. If not power ON of c lsys 1200 b th consult us.
2. Unit unstable
Controller p r meter h s been interfered, consult us.
3. If the temperature of the calibrator is not rising
( ) The he ting element m y be open.
(b) The thermocouple m y be open.
(c) The SSR m y be d m ged.
(d) The controller m y not be giving output
(e) The mbient temper ture inside the ch mber is r ised nd s fety controller switched
OFF the power
CAUT ONARY NOTE
TEMPSENS PRODUCTS ARE INTENDED FOR USE BY TECHNICALLY TRAINED AND COMPETENT
PERSONNEL FAMILIAR WITH GOOD MEASUREMENT PRACTICES.
IT IS EXPECTED THAT PERSONNEL USING THIS EQUIPMENT WILL BE COMPETENT WITH THE
MANAGEMENT OF APPARATUS WHICH MAY BE POWERED OR UNDER EXTREMES OF
TEMPERATURE, AND ARE ABLE TO APPRECIATE THE HAZARDS WHICH MAY BE ASSOCIATED
WITH, AND THE PRECAUTIONS TO BE TAKEN WITH, SUCH EQUIPMENT.

8. Soft are Installation
The provided Tempsens softw re offers possibilities toconnect furn ce temper ture b th nd
ch nge set point,m ximum time sp n, view re l time gr ph ndev lu te me suring d t .
1.1 Installation
Inst ll the c libr tion softw re using the inst ll tion guide file on CD ROM. After inst ll tion of
the softw re; Double click the pplic tion. It willopen the screen of softw re.
1.2 Parameter in mainscreen
1.2.1 Communication
Communic tion between the furn ce nd the softw re is implemented vi RS-232 c ble
connected between the furn ce nd the PC seri l port. This en bles the cquisition nd
recording of d t , s well s the tr nsfer of comm nds from the softw re pplic tion to the
Tempsens furn ce. Communic tion c n be done by clicking on connect nd select correct COM
port ddress (fig. 1) where furn ce is connected. Also user h s to select type of controller
version3216 (fig. 2). Then click on CONNECT button. Shown com2 connected successfully.

1.2.2 Scale Trend: -in sc le trend you h ve to ch nge the Y-Axis Min v lue 0 nd Y-AxisM x
v lue 1200.M ximumTime Sp n, Minutes h ve to s ve d t the d t logging up to 120
minutes, th n clickon st rt gr ph button. After complete the t sk clickon s ve to file button.
Set Point (°C): - in which you c n set temper ture of furn ce s your requirement.
PVI Value: - Re d the current PVv lue (present v lue of furn ce temper ture).
File will be stored in .xls form tto s ve previous recordopen the file by clicking on menu file
open.

Safety nstructions:
Do's and Don'ts -
*Keep switch off the red ON / OFF switch t furn ce front fter switch off the power
supply when furn ce not in use.
*Don't remove power c ble when furn ce is ON.
* Keep cover the block with ceremic wool fter insertion sensor for proper insul tion.
*Keep down the furn ce when not in use before switch off the furn ce.
*Don't touch the surf ce hot p rt when temper ture is high or furn ce is in use.
*Don't drop ny liquid solution or w ter upon the furn ce.
*Keep pl ce block s fely when furn ce is OFF.
*Cont ct our person for ny help.
nformation
Packing Instruction
To tr nsport or store the instrument, ple se use the origin l box or box p dded with
sufficient shock bsorbing m teri l. For stor ge in humid re s or shipment overse s, the
device should be pl ced in welded foil ( ide lly long with silicon gel) to protect it from
humidity.
Warranty
TEMPSENS CALsys 1200 instrument h ve w rr nty of one ye r from the invoice d te. This
w rr nty covers m nuf cturing defects. User induced f ults re not covered under this
w rr nty.
Limit of Li bility
TEMPSENS not li ble for ny d m ges th t rise from the use of ny ex mples or processes
mentioned in this
Specifications are subject to change ithout notice
Copyright:@ 2009, TEMPSENS. All right
This document m y cont in propriet ry inform tion nd sh ll be respected s
propriet ry document to TEMPSENS with permission for review nd us ge given only to the rightful
owner of the equipment with which this document is ssoci ted.
TEMPSENS reserves the right to m ke ch nges, without further notice, to ny product
herein to improve reli bility, function, or design . TEMPSENS does not ssume ny li bility rising out of
the pplic tion or use of ny product described herein, neither does it convey ny license under its p tent
right nor the right of others.
Copyright:@2009

TEMPSENS INSTRUMENT (I) PVT. LTD