KAESER KOMPRESSOREN ADA 2 User manual

Operating manual
measuring and analysis system
ADA 2 EFFICIENCY OPTIMIZATION
No.: 901711 00 E
Manufacturer:
KAESER KOMPRESSOREN
96410 Coburg • PO Box 2143 • GERMANY • Tel. [phone] • Fax [phone]
http://www.kaeser.com

Original instructions
/KKW/AADA 2.00 en BA_ADA_2
/KKW/AADA 2.00
20130503 140804

1 Regarding this document
1.1 Using this document ......................................................................................................... 1
1.2 Symbols and labels .......................................................................................................... 1
1.2.1 Warnings ............................................................................................................. 1
1.2.2 Other alerts and their symbols ............................................................................ 1
1.3 Copyright .......................................................................................................................... 2
2 Technical Specifications
2.1 Hardware .......................................................................................................................... 3
2.1.1 Logger ................................................................................................................. 3
2.1.2 Signal converter .................................................................................................. 3
3 Safety and Responsibility
3.1 Specified use .................................................................................................................... 4
3.2 Determining personnel ..................................................................................................... 4
3.3 Warranty ........................................................................................................................... 4
4 Design and Function
4.1 Function and capacity ...................................................................................................... 5
4.2 The basic measuring kit ................................................................................................... 5
4.3 The logger ........................................................................................................................ 6
4.4 The network kit ................................................................................................................. 9
4.5 The network switch .......................................................................................................... 11
4.6 The user interface ............................................................................................................ 12
5 Operation
5.1 Example of a measurement with ADA 2 ......................................................................... 14
5.1.1 Log on and enter the customer data ................................................................... 14
5.1.2 Defining the measurement configuration ............................................................ 16
5.1.3 Defining loggers and signals ............................................................................... 20
5.1.4 Assigning logger(s) ............................................................................................. 23
5.1.5 Starting, performing and concluding a measurement ......................................... 24
5.1.6 Preparing and sending measurement data for analysis ..................................... 26
5.1.7 Resetting the logger (RESET) ............................................................................ 28
6 Decommissioning, Storage and Transport
6.1 De-commissioning ............................................................................................................ 30
6.2 Storage ............................................................................................................................. 30
6.3 Packaging ........................................................................................................................ 30
6.4 Disposal ........................................................................................................................... 30
Contents
No.: 901711 00 E
Operating manual measuring and analysis system
ADA 2 EFFICIENCY OPTIMIZATION i

Contents
ii
Operating manual measuring and analysis system
ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E

Fig. 1 Basic measuring kit: Hardware ................................................................................................... 6
Fig. 2 Logger, rear view ........................................................................................................................ 7
Fig. 3 Logger, front view ....................................................................................................................... 8
Fig. 4 Network kit: Hardware ................................................................................................................ 10
Fig. 5 Network diagram ........................................................................................................................ 11
Fig. 6 Rear view ................................................................................................................................... 12
Fig. 7 Elements of the user interface ................................................................................................... 13
Fig. 8 Address "02" ............................................................................................................................... 14
Fig. 9 Splash screen ............................................................................................................................. 15
Fig. 10 Specifying the configuration type ............................................................................................... 15
Fig. 11 Entering customer data .............................................................................................................. 15
Fig. 12 Creating a sketch as model of the compressed air station ......................................................... 16
Fig. 13 Logically linking the sketch elements ......................................................................................... 17
Fig. 14 Configuration with linked elements ............................................................................................. 18
Fig. 15 Data selection for "Compressor 1" ............................................................................................. 18
Fig. 16 Signal selection for "Compressor 1" ........................................................................................... 19
Fig. 17 Data selection for "Compressor 2" ............................................................................................. 19
Fig. 18 Signal selection for "Compressor 2" ........................................................................................... 20
Fig. 19 Assigning the logger to a measurement network ....................................................................... 20
Fig. 20 Assignment of signals to channels (analog inputs) at the logger ............................................... 21
Fig. 21 List of allocated analog inputs of the logger with assigned signals ............................................ 22
Fig. 22 Saving the configuration ............................................................................................................. 22
Fig. 23 Registering loggers for measurement ........................................................................................ 23
Fig. 24 Allocation of channels (analog inputs) ........................................................................................ 23
Fig. 25 Allocation of channels (analog inputs) with plot ......................................................................... 24
Fig. 26 Starting a measurement ............................................................................................................. 24
Fig. 27 Stopping a measurement ........................................................................................................... 25
Fig. 28 Stopping a measurement: Entering a password ........................................................................ 25
Fig. 29 Downloading measurement data from the logger to the notebook ............................................. 26
Fig. 30 Saving the ZIP file ...................................................................................................................... 26
Fig. 31 Retrieving the deletion code from the "delcode.txt" file .............................................................. 26
Fig. 32 Deleting the measurement data on the logger ........................................................................... 27
Fig. 33 Entering the KAESER e-mail address ........................................................................................ 27
Fig. 34 Sending measurement data to KAESER ................................................................................... 28
Fig. 35 Data and P&I diagram of the mailed measurement .................................................................. 28
Fig. 36 Triggered overload monitoring ................................................................................................... 29
List of Illustrations
No.: 901711 00 E
Operating manual measuring and analysis system
ADA 2 EFFICIENCY OPTIMIZATION iii

List of Illustrations
iv
Operating manual measuring and analysis system
ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E

Tab. 1 Danger levels and their definition ............................................................................................... 1
Tab. 2 Colour coding of the analog inputs (channels) at the logger ...................................................... 8
Tab. 3 Component symbols for the sketch ............................................................................................ 16
List of Tables
No.: 901711 00 E
Operating manual measuring and analysis system
ADA 2 EFFICIENCY OPTIMIZATION v

List of Tables
vi
Operating manual measuring and analysis system
ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E

1 Regarding this document
1.1 Using this document
The operating manual is a component of the ADA 2 measuring and analysis system. It describes
the application and its hardware and software at the time of the initial shipment following produc‐
tion.
➤ Please retain this operating manual until the disposal of the hardware and software of ADA 2.
➤ Pass the manual on to the next owner or user of the equipment.
➤ Ensure that any amendments received are inserted in the manual.
1.2 Symbols and labels
1.2.1 Warnings
Warning notices indicate three levels of danger signified by the signal word.
■ DANGER
■ WARNING
■ CAUTION
1. DANGER!
The type and source of the imminent danger is shown here!
The possible consequences of ignoring a warning are shown here.
The signal word "DANGER" indicates that death or severe injury can result from ignoring the
warning.
➤ The measures required to protect yourself from danger are shown here.
2. Always read and comply with warning instructions.
Signal term Meaning Consequences of non-compliance
DANGER Warns of an imminent threat of
danger
Will result in death or severe injury
WARNING Warns of possible danger May result in death or severe injury
CAUTION Warns of a potentially dangerous
situation
May result in moderate physical injury or damage
to objects
Tab. 1 Danger levels and their definition
1.2.2 Other alerts and their symbols
This symbol indicates particular important information.
Material Here you will find details on special tools, operating materials or spare parts.
Precondition Here you will find conditional requirements necessary to carry out the task.
Here conditions relevant to safety are named that will help you to avoid dangerous situations.
➤ This symbol is is placed by lists of actions comprising one stage of a task.
In lists of actions with several stages the sequence of actions is numbered.
1 Regarding this document
1.1 Using this document
No.: 901711 00 E
Operating manual measuring and analysis system
ADA 2 EFFICIENCY OPTIMIZATION 1

Information referring to potential problems are identified by a question mark.
The cause is named in the help text ...
➤ ... and a remedy given.
This symbol refers to important information or measures concerning environmental protec‐
tion.
Further information Further subjects are introduced here.
1.3 Copyright
This service manual is copyright protected. Queries regarding use or duplication of the documenta‐
tion should be referred to KAESER. Correct use of information will be fully supported.
1 Regarding this document
1.3 Copyright
2
Operating manual measuring and analysis system
ADA 2 EFFICIENCY OPTIMIZATION No.: 901711 00 E