MicroNet CE-507 Installation instructions

Revision C
January 2011
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Important Notice
Micronet Ltd. All rights reserved.
Micronet Ltd. reserves the right to alter the equipment specifications and descriptions in this publication
without prior notice. No part of this publication shall be deemed to be part of any contract or warranty
unless specifically incorporated by reference into such contract or warranty.
The information contained herein is merely descriptive in nature, and does not constitute a binding offer
for the sale of the product described herein.
All usage of the Micronet Ltd. logotype or trademarks is forbidden without prior written approval from
Micronet Ltd.
Information in this manual is subjected to change without notice.
Micronet shall have neither liability nor responsibility to any person or entity with respect to any loss or
damages arising from the information contained in this book.
Other company and brand products and service names are trademarks or registered trademarks of their
respective holders, for example: ARM Cortex™, Microsoft™, and Microsoft™products (Windows
Embedded CE™, Compact Framework™, Microsoft Active Sync™, and Visual Studio™).
For further information, contact Micronet, as follows:
Micronet web site: http://www.micronet.co.il
Contact us: http://www.micronet.co.il/Contact_Micronet.html
Additional CE-500 information: http://www.micronet.co.il/Ce500main.html

Table of Contents
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Table of Contents........................................................................................................................ 3
Preface ......................................................................................................................7
Revision History.......................................................................................................................... 7
Safety Precautions ...................................................................................................................... 8
Usage Precautions .................................................................................................................... 8
Power Supply ........................................................................................................................... 9
Introduction ............................................................................................................10
CE-500 Platform Overview ..........................................................................................................10
CE-504 and CE-507 Models .........................................................................................................10
Displays .................................................................................................................................11
Physical Interfaces...................................................................................................................11
Optional Wireless Modules ........................................................................................................11
Fixed Mount and Portable Configuration......................................................................................11
Development Tool Kit .................................................................................................................12
Hardware ...............................................................................................................................12
Software ................................................................................................................................12
Documentation........................................................................................................................12
CE-500 Platform Key Feature Specifications ..................................................................................13
CE-500 Platform Optional Modules ...............................................................................................15
CE-500 Platform Accessories .......................................................................................................16
CE-50X Device Components ........................................................................................................17
CE-504 Front Panel components ................................................................................................17
CE-507 Front Panel Components ...............................................................................................18
CE-50X Model, Bottom Panel components...................................................................................19
CE-50X Model, Right Side Panel.................................................................................................20
CE-50X Model, Left Side Panel Component..................................................................................21
CE-50X Model, Rear Panel Components ......................................................................................21
Technical and Functional Details .............................................................................23
Platform Core ............................................................................................................................23
Operating System....................................................................................................................23
Application Development Environment .......................................................................................23
Processor ...............................................................................................................................24
RAM.......................................................................................................................................24
Flash Memory .........................................................................................................................24
Memory Card Support ..............................................................................................................24

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Device Connector Slot - Rubber and Plastic Covers ......................................................................25
Real Time Clock (RTC)..............................................................................................................25
Watchdog ...............................................................................................................................25
User Interface ...........................................................................................................................26
Display...................................................................................................................................26
Touch Screen and Stylus ..........................................................................................................26
Light Sensor ...........................................................................................................................27
Keypad...................................................................................................................................27
Customized Front Panel Label (Option).......................................................................................30
Audio Support ...........................................................................................................................30
Internal Speakers ....................................................................................................................30
Internal Microphone .................................................................................................................31
Audio CODEC (Option) .............................................................................................................31
Communication Interfaces ..........................................................................................................31
Serial Communication ..............................................................................................................31
USB (Universal Serial Bus) Communication .................................................................................32
Ethernet Communication (Option)..............................................................................................34
Peripheral Controls.....................................................................................................................34
Digital I/O ..............................................................................................................................34
Analog Input ...........................................................................................................................36
1-Wire Interface ......................................................................................................................36
Terminal Connector Signal Maps..............................................................................37
Overview ................................................................................................................................37
Pinout of Connectors ................................................................................................................38
Platform Power........................................................................................................42
Overview ................................................................................................................................42
Vehicle Battery Connection .......................................................................................................43
Internal Battery (Option) ..........................................................................................................44
Device Power Consumption .......................................................................................................45
Power Management .................................................................................................46
Overview ..................................................................................................................................46
Understanding Power States........................................................................................................46
Suspend .................................................................................................................................46
Shutdown ...............................................................................................................................47
Warm BOOT reset....................................................................................................................48
Hardware Power Down .............................................................................................................49
Setting Registry to Factory Defaults .............................................................................................50
Formatting Flash Memory Storage................................................................................................51
Optional Feature Modules ........................................................................................52
Overview ..................................................................................................................................52
Wireless Communication.............................................................................................................52
Overview ................................................................................................................................52
GSM / GPRS............................................................................................................................52

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GPS .......................................................................................................................................54
Wireless LAN and Bluetooth Class2 ............................................................................................55
Peripheral Interfaces ..................................................................................................................57
CANBus (J1939) ......................................................................................................................57
External Audio Module..............................................................................................................57
External Video Module..............................................................................................................58
Additional Integrated Options ......................................................................................................58
Accelerometer.........................................................................................................................58
Platform Accessories ...............................................................................................59
Accessory Cables .......................................................................................................................59
Main Interface Cable ................................................................................................................61
Enhanced Interface Cable .........................................................................................................65
Video and CANBus Interface Cable.............................................................................................67
Audio Interface Cable...............................................................................................................67
Power Supply adaptors ...............................................................................................................67
IDC Connector ........................................................................................................................67
Molex 43025 Series Connector ..................................................................................................68
Interface Support ......................................................................................................................69
J1708 Convertor Box................................................................................................................69
RS-422 Convertor Box .............................................................................................................69
Device Cradle...........................................................................................................70
Overview ..................................................................................................................................70
CE-500 Device Basic Cradle Components ......................................................................................71
CE-500 Device Enhanced Cradle Components................................................................................73
Device Cradle Connectors ...........................................................................................................75
Overvew.................................................................................................................................75
Basic cradle connectors ............................................................................................................76
Enhanced cradle Connectors .....................................................................................................78
Device Installation ..................................................................................................83
Electrical Installation ..................................................................................................................83
Overview ................................................................................................................................83
Connectors .............................................................................................................................83
Electrical Installation Procedure.................................................................................................84
Mechanical Installation ...............................................................................................................84
Overview ................................................................................................................................84
Mounting Arm .........................................................................................................................85
Fixed-Mounted Device Installation .............................................................................................87
Fixed / Portable (Device with Cradle) Installation.........................................................................89
Inserting the Device into the Cradle ...........................................................................................91
Removing the Device from the Cradle ........................................................................................92
Optional Feature Modules Installation .....................................................................93
CE-500 Platform Physical Characteristics ................................................................94

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Physical Characteristics ..............................................................................................................94
Appendices ..............................................................................................................95
Appendix A ...............................................................................................................................95
Regulations & Certifications ......................................................................................................95

Preface
Revision History
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Revision
Date
Change
A
February, 2010
Document created
B
March, 2010
Adding new power management functionality
B.1
April, 2010
Keypad keys names has been changed (Backspace to Left)
C
January, 2011
Adding CE and FCC certifications.

Preface
Safety Precautions
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Read the following safety precautions before installation or operation.
WARNING!
Abnormal Conditions
Should the CE-500 become hot or start to emit smoke or a strange odor, immediately turn
off the power and contact your original dealer or an authorized service provider. Continued
usage is dangerous and may result in fire or electric shock.
WARNING!
Foreign Objects
Should any foreign matter get into the CE-500, immediately turn off the power and
contact your original dealer or an authorized service provider.
WARNING!
Damage Caused by Dropping
Should you drop the device and possibly have caused damage, immediately turn off the
power and contact your original dealer or an authorized service provider. Continued usage
is dangerous and may result in fire or electric shock.
WARNING!
Moisture
Keep the device away from vases, planets, cups, glasses, and other liquid containers.
Water or metal getting into the device creates the danger of fire and electric shock.
Continued usage after water or metal has gotten into the CE-500 is dangerous and may
result in fire or electric shock.
CAUTION
Foreign Objects
Ensure that metal or combustible objects are not inserted into any openings. Such objects
may result in fire or electric shock.
CAUTION
Location
Do not place the CE-500 on an unstable or uneven surface. Doing so may cause the CE-
500 to fall, which may result in personal injury or major damage to the device.
Do not locate the device in extremely humid or dusty areas. Doing so may result in fire or
electric shock.

Preface
Safety Precautions
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CAUTION
LCD Screen
Never apply heavy pressure on the CE-500 device display or subject it to strong impact.
Doing so may crack the screen or LCD panel glass, which may result in personal injury or
major damage to the device.
Should the LCD panel glass break, do not touch the liquid inside. Doing so may cause skin
inflammation.
Should liquid from the LCD panel accidentally get into a person's mouth, their mouth must
be immediately washed out with water and a physician consulted.
Should liquid from the LCD panel accidentally get into a person's eyes or onto their skin,
the area must be immediately rinsed for at least 15 minutes with clean tap water and a
physician consulted.
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WARNING!
Do not use the CE-500 at a voltage other than specified. Doing so may result in fire or
electric shock.
Avoid conditions that can cause damage or breaks in the power cable. Do not place heavy
objects on the power cable and keep it away from sources of heat. Any of the above may
damage the power cable, which may result in fire or electric shock.
Never twist, sharply bend, or pull the power cable. Doing so may result in fire or electric
shock.
Should the power cable become severely damaged (to the point that wires are exposed or
broken), contact your original dealer or service provider about repair or replacement.
Using a damaged electrical cable may result in fire or electric shock.
CAUTION
Keep the power cable away from sources of extreme heat. Heat may melt the covering of
the power cable, which may result in fire or electric shock.

Introduction
CE-500 Platform Overview
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The CE-500 provides Original Equipment Manufacturers (OEMs) and ASPs Application Service Providers
(APS) with a rugged, versatile, vehicle-centric, and fixed-mount or portable mobile-computing platform
for a variety of Mobile Resource Management (MRM) applications.
The platform features Microsoft Windows Embedded CE 6 operating system that supports Compact
Framework 3.5 and offers comprehensive development environment for independent application
programming and system integration.
The CE-500 incorporates a unique layered architecture making the platform highly modular and scalable.
This architecture enables setting various factory-set configurations and performing in-field hardware
upgrades using plug-in modules.
The layered architecture provides a proof and cost-effective design by simplifying maintenance tasks,
significantly extending product life expectancy, and lowing a total cost of ownership (TCO).
The CE-500 Basic configuration is the standard set of features and functions of the MDT. There is a
range of optional Extensions, add-ons and Accessories to further enhance the CE-500 capabilities to
serve advanced fleet management solutions.
The CE-500 is built to withstand a wide temperature range, vibrations, shock, and endure the rough
working conditions in commercial vehicle environment.
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Micronet implemented the CE-500 platform in two product models, which are ergonomically designed for
use in commercial vehicles of different sizes. Each model provides a user interface optimized for use in
certain conditions.

Introduction
CE-504 and CE-507 Models
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This document describes the full features list of the CE-500 platform. Some of the features are optional
extensions and add-on modules to the Basic configuration. To highlight those extensions, each extension
includes an "option" remark on the feature description.
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To support operation in various conditions, you can use different displays with CE-504 and CE-507. The
single core-processing unit supports the following display sizes:
4.3” 480x272 pixels WQVGA (CE-504 model)
7” 800x480 pixels WVGA (CE-507 model)
Each display consists of a color touch screen and large programmable function and control keys.
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Both CE-504 and CE-507 provide the following physical interfaces:
USB
Serial RS232 ports
Dedicated interface for Dallas ID button reader
External cameras and audio device connections
Analog and digital control I/O signals
Interfaces for vehicle connectivity
Optionally, a magnetic card reader and camera can be plugged into the models.
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Op pt ti io on na al l W Wi ir re el le es ss s M Mo od du ul le es s
Both models provide the ability to plug in optional wireless modules:
Quad band GPRS modem
GPS
Wi-Fi
Bluetooth
All wireless modules are provided with internal antennas.
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You can order CE-504 and CE-507 with the following configuration modes:

Introduction
Development Tool Kit
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Fixed-mount mode, which requires accessory cables for interface connections. The main accessory
cable is required for the power and basic interfaces. Enhanced interfaces require additional cables.
The required accessory cable is specified in the following interface descriptions.
Portable mode, which includes the following components:
Battery for about two hours of full operation. The CE-504 is provided in two configurations, with
or without a main battery.
Device cradle for recharging, mounting and connectivity
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De ev ve el lo op pm me en nt t T To oo ol l K Ki it t
Micronet's CE-500 Developers Package provides all tools required for application development quick-
start, product testing, and product evaluation. The Developers Package includes 20 hours of technical
support and contains all essential hardware and software components as described in the following
sections.
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Power supply adaptors
Accessory cables
Device cradle
Mounting accessories and tolls
Mechanical and interface connection accessories
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Software Development Kit (SDK) provides a set of software tools, API, and documentation for
programming in Visual Studio .NET for C++, C#, and VB development environment.
C# Demo samples of some device features, including the source code
Additional software tools support the CE-500's numerous interfaces
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Hardware and software guides
Getting Started guide
Certification approvals and declarations

Introduction
CE-500 Platform Key Feature Specifications
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CE-504
CE-507
WQVGA (480 X 272)
WVGA (800 X 480)
Table 1 –BASIC configuration
Basic configuration features
Details
Platform Core
Operating system
- Microsoft Windows Embedded CE 6 Core License
- Professional license available (optional)
Application development
environment
Microsoft Visual Studio 2005 / 2008
Processor
- TI Omap 3503
- ARM Cortex™ - A8 Core
RAM
256MB
Flash
512MB
Memory card support
- SD / MMC (SDHC support) card slot x133 up to 32GB
- SDIO interface
Audio CODEC
-Multi-channel
-System audio support
-Optional GSM Voice and Bluetooth audio support
Real Time Clock
-HW based
-Device Wakeup alarm configuration capability
Watchdog
-SW based for application recovery
-HW based for system recovery
User Interface
Display
Color TFT LCD
Display Backlight
Multi-level backlight (white LED)
Touch screen
Analog Resistive, 4 wire

Introduction
CE-500 Platform Optional Modules
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Basic configuration features
Details
Keypad
Rubber tactile, multi-level backlight
Internal speakers
-Stereo, 2 X 1W, 90 dB nominal @ 0.1m
-Multi-level volume control
Internal microphone
-High sensitive
-Noise filtered
Light sensor
Configurable for device backlight adjustment
Communication Interfaces
Rs232 ports
-1 X 4 Wire (TX, RX, RTS, CTS)
-1 X 2 Wire (TX, RX)
-300 - 115200 bps
USB OTG port
USB 2.0 - low, full and high speeds
USB Host port
USB 2.0 - low, full and high speeds
Peripherals Control
Digital I/O
-2 X automotive inputs
-1 X open collector output
Analog Input
0V –30V
1-Wire Interface
Dallas ID memory button support
Power
Input power
-5V DC power input by device side panel connector
-Direct vehicle battery connection (12V / 24V) by cradle or
accessory cable
-SAE J1455 compliant
Mechanical
Vibration
5 - 1000 Hz, ~4g, 3 axis
Mechanical Shock
-Operational (40g, 11ms, 3 axes)
-Crush safety (75g, 6ms, 3 axes)
Drop
According MIL standard
Device Mounting
-RAM®Mounts compatible mounting arm
-Micronet mounting arm available (optional)
-Device cradle available (optional)
Environmental
Temperature range
-Operating: -4 °F to +158 °F (-20 °C to +70 °C)
-Storage: -22 °F to +176 °F (-30 °C to +80 °C)
-Operating with internal battery option: 14 °F to 140 °F (-10 °C to
+60 °C)
Humidity
0 to 95%, non-condensing
IP
IP54
RoHS
Complaint
Certifications
Standard compliance
FCC, CE, E-Mark

Introduction
CE-500 Platform Optional Modules
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Features
Details
Wireless Communication
GSM / GPRS
-Quad Band, GPRS Class10
-GSM voice support
-Including internal on-board antenna
GPS
-High sensitive, 50 channel, -160 dBm
Wireless LAN
-802.11 b/g
-Including internal on-board antenna
Bluetooth
(combined with Wireless LAN
option above)
-Class 2
-Data and voice support
-Including internal on-board antenna
Interface Connections
Ethernet LAN port
(requires Enhanced accessory
cable or device cradle option)
LAN 10 / 100Mbit/sec
J1939 port
(requires CANBus accessory
Cable or Device Cradle option)
CANBus V2.0B
External Audio
(requires Audio accessory Cable
or Device Cradle option)
-External microphone input (Mono)
-External audio device input (Stereo)
-External audio device output (Mono)
-External speakers output (Stereo)
Portable Model
Internal battery
-3AH Li-Polymer
-Providing ~2 hours of the operation (device configuration depended)
Device cradle
-Supporting all the platform device models
-Cables connection infrastructure with mechanical cover option
-Device mounting with quick release mechanism
-RAM®Mounts compatible mounting arm
-Micronet mounting arm available (optional)

Introduction
CE-500 Platform Accessories
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Features
Details
Power Supply
Wall power adaptor for device
110V / 220V AC to 5V DC
Wall power adaptor for cradle
110V / 220V AC to 12V DC
Peripheral Cables
Main interface cable
Device “Con1” to power, USB, serial, and I/O connectors
Enhanced interface cable
Device “Con2” to serial, I/O, and LAN connectors
J1939 (CANBus) interface
cable
Device “Con3” to CAN connector
Audio interface cable
Device “Con4” to External Audio connectors
Interface Connections
J1708 Adaptor
(requires Enhanced accessory
cable , uses Serial port 2 of CE-
500 device)
RS-232 to J1708 (RS-485) convertor box
RS-422 Adaptor
(requires Enhanced accessory
cable , uses Serial port 2 of CE-
500 device)
RS-232 to RS-422 convertor box
Mechanical Accessories
Mounting arm
-Flexible, multi-directional mounting
-Compatible with cradle or direct device mounting
SD card protective cover
SD card removing protection
SIM card protective cover
SIM card removing protection
Front panel label
Customizable “logo” printout

Introduction
CE-50X Device Components
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For more information on CE-504 front panel components, see:
Display, on page 26
Customized Front Panel Label, on page 30
Internal Speakers, on page 30
Keypad, on page 27
Light Sensor, on page 27
Internal Microphone, on page 31
Figure 1 –CE-504 Model, Front Panel components
Internal Speakers
Customized Front Panel Label
Display
Light Sensor
Keypad
Keypad
Internal Microphone

Introduction
CE-50X Device Components
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Figure 2 –CE-507 Model, Front Panel components
For more information on CE-507 front panel components, see:
Display, on page 26
Customized Front Panel Label, on page 30
Internal Speakers, on page 30
Keypad, on page 27
Light Sensor, on page 27
Internal Microphone, on page 31
Internal Microphone
Customized Front Panel Label
Display
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K
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Keypad
Internal Speakers
Internal Speakers
Light Sensor

Introduction
CE-50X Device Components
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Figure 3 –CE-50X Model, Bottom Panel components
For more information on CE-50X bottom panel components, see:
Main Terminal “Con1” Connector, on page 38
Enhanced Terminal “Con2” Connector, on page 39
Optional External Video and CANBus “Con3” Connector, on page 41
Optional External Audio “Con4” Connector, on page 41
Cable mounting screw inserts, on page 59
Optional External Video and
CANBus “Con3” Connector
Optional External Audio
“Con4” Connector
Cable mounting
screw inserts
Main Terminal
“Con1” Connector
Enhanced Terminal
“Con2” Connector

Introduction
CE-50X Device Components
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Figure 4 –CE-50X Model, Right Side Panel (Device Connector Slot) and Slot cover components
For more information on CE-50X Right side panel components, see:
Device connectors slot, on page 25
Memory Card Support,on page 24
USB OTG Port,on page 32
5V Power-in connector, on page 42
Device Connector Slot - Rubber and Plastic Covers,on page 25
, on page 69
Device connectors slot
USB OTG Port
5V Power-in connector
Device Connector Slot - Rubber and Plastic Covers
Memory Card Support