MicroP HALLEY Series User manual

OPERATION MANUAL
HALLEY series
Technology makes Halley more brilliant
High-speed Air Turbine Handpiece
A001/A002/A003/A004/A005/A006/A007/A008/A009/A010/A011/A012/A013/
A014/A015/A016/A017/A018/A019/A020/A021/A022/A023/A024/A025/A026/
A027/A028/A029/A030/A031/A032/A033/A034/A035/A036/A037/A038/A039

Table of Contents
1. Introduction............................................................................................................................................................................................3
1.1. Safety Information...............................................................................................................................................................................4
2. Product Description................................................................................................................................................................................6
2.1. Symbol.................................................................................................................................................................................................9
2.2. Spare Parts & Consumables..............................................................................................................................................................10
2.3. Troubleshooting................................................................................................................................................................................
2.3.1. Replacing O-rings...........................................................................................................................................................................
2.3.2. Replacing the Bulb.........................................................................................................................................................................
2.4. Specifications....................................................................................................................................................................................
3. Operation.............................................................................................................................................................................................
3.1. Connection/Disconnection of the Coupling.....................................................................................................................................
3.2. Insertiion/Removal of the Bur...........................................................................................................................................................18
3.3. Check Before Treatment...................................................................................................................................................................
3.4. Reprocessing & Maintenance Acording to EN ISO 17664:2017.......................................................................................................20
3.4.1. Initial Treatment at the Point of Use.............................................................................................................................................
1
11
11
12
13
14
14
19
20

3.4.2. Preparation Before Cleaning..........................................................................................................................................................21
3.4.3. Manual Cleaning ............................................................................................................................................................................23
3.4.4. Automated Cleaning.......................................................................................................................................................................25
3.4.5. Manual Disinfection.......................................................................................................................................................................26
3.4.6. Automated Disinfection.................................................................................................................................................................26
3.4.7. Drying Check Before Lubrication....................................................................................................................................................27
3.4.8. Manual Lubrication........................................................................................................................................................................28
3.4.9. Machine Lubrication......................................................................................................................................................................31
3.4.10. Inspection.....................................................................................................................................................................................31
3.4.11. Packaging......................................................................................................................................................................................32
3.4.12. Sterilization...................................................................................................................................................................................32
3.4.13. Drying After Sterilization..............................................................................................................................................................33
3.4.14. Storage.........................................................................................................................................................................................33
3.4.15. Periodical Maintenance Checks...................................................................................................................................................34
4. Disposing Products...............................................................................................................................................................................35
2

1.Introduction
Intend Use
Contraindications
Limitations for Use
The dental handpieces are intended to be used by licensed dental professionals for dental
treatment such as removing carious material and excess filling material, preparing cavity and
crown, finishing tooth preparations and restorations.
The following conditions need to be evaluated on-site by a qualified dentist before use.
- Patients who feel uncomfortable with the shrill noise of the operating handpiece.
- Patients with ulcers or open wounds in the oral cavity.
- Patients who lost their consciousness.
None known.
3

1.1 Safety Information
Class Degree of risk
Hazard that could result in serious injury or damage to the device if the safety instructions are not
correctly followed
Hazard that could result in light or moderate injury or damage to the device if the safety instructions are
not correctly followed
WARNING
CAUTION
CAUTION
• Please lubricate the handpiece prior to initial use. Sterilize the handpiece and the nozzle cleaner. When operating the handpiece, always
consider the safety of the patient.
• When using the handpiece, protect patient's oral tissues at all times.
• After a long period of use, the noise of handpiece might increase and cause hearing impairments to the operator. In such a case, please
replace its turbine with a new one manufactured by our company.
4

WARNING
• Always inspect for bent or damaged burs before each use. A bent bur may whip severely and could be propelled with great force causing injury.
DO NOT use excessive force on any bur or blade.
• DO NOT attempt to straighten a bent bur.
• Before each use, be sure that burs are completely seated and locked in the instrument. If the instrument is activated without the bur completely
seated and locked, the bur may be thrown from the instrument with great force.
• Only use burs and cutters of reputable manufacturer with a shaft diameter of 1.59~1.60mm, total length of max. 21mm (0.83”) and a head
diameter of up to 2mm (.0787”). Burs which deviate from the stated measurements must not be used.
• Pressing the push-button while handpiece bur is on rotation could result in OVERHEATING of the handpiece head.
• Must be caution to keep cheek tissue AWAY from the push-button of the handpiece during using. Contact with cheek tissue may cause the push-
button to depress and injury to the patient may occur.
• Our company turbine should not be rebuilt. Replacing bearings only could result in unexpected failure and patient injury due to different wear
factors or new vs. old components.
• Do not extend burs outward from handpiece head. Burs must be inserted all the way into chuck for proper bur retention. Extended burs could
result in personal injury due to bur ejection, bent burs or inadequate cooling.
• Reuse restriction: 250 times
• Field repair is not available except as recommended by our company in this operation manual.
5

The reference number and head size can be found on the sleeve of the handpiece.
M4/B2/KaVo/NSK-QDJ/Sirona with/without light
REF: A001/A002/A003/A004/A005/A006/A013/A014/A015/A016/A017/ A018/A019/
A020/A021/A022/A023/A024/A031/A032/A033/A034/A035/A036/A037/A038/A039
① Push button
② Spray ports
③ Light eye (No light eye in non fiber-optic handpiece)
④ Grip profile
⑤ Sleeve
⑥ Cleaning wire
2. Product Description
6
A015
TORQUE
16
2
5
4
3

NSK-PTL-CL/NSK-FM-CL with/without light
REF: A007/A008/A009/A010/A011/A012
① Push button
② Spray ports
③ Light eye (No light eye in non fiber-optic handpiece)
④ Grip profile
⑤ Sleeve
⑥ O-rings
⑦ Cleaning wire
7
7
1
3
45
6
2

W&H with/without light
REF: A025/A026/A027/A028/A029/A030
① Push button
② Spray ports
③ Light eye (No light eye in non fiber-optic handpiece)
④ Grip profile
⑤ Sleeve
⑥ LED bulb
⑦ Cleaning wire
8
7
1
3
45
6
2

2.1 Symbol
Prescription use only
9
Manufacturer
Date of manufacture
Washer-disinfector for thermal disinfection
Consult instructions for use
Reference number
Serial Number
Do not dispose of with domestic waste
Sterilizable in a steam sterilizer
(autoclave) at the temperature specified

Use only original MicroP parts or parts approved by MicroP.
Tip Nozzle Spray Nozzle
LED Bulb
REF. Handpiece REF.
AHLN001 A001- A039 (All)
REF. Handpiece REF.
ACLB04 A025/A026/A027
REF. Handpiece REF.
AHLN002 A001/A002/A003/A031/A032/A033
AHLN003 A004/A005/A006
AHLN004 A007/A008/A009/A010/A011/A012
AHLN005 A013/A014/A015/A016/A017/A018
AHLN006 A019/A020/A021/A022/A023/A024
AHLN007 A025/A026/A027/A028/A029/A030
AHLN008 A034/A035/A036/A037/A038/A039
2.2 Spare Parts & Consumables
10

2.3 Troubleshooting
2.3.1 Replacing O-rings
Replace the O-rings if water is present in the exhaust air line.
This is an indication of possible water leakage within the coupling.
ALWAYS change the complete set of O-rings.
1) Loosen and remove the Sleeve at the rear of the handpiece.
2) Gently remove each O-ring by hand.
3) Insert the complete set of new O-rings in the correct grooves.
4) Firmly tighten the Sleeve.
CAUTION
•Do not force the new replacement O-rings with excessive pressure.
• When inserting new O-rings, make sure they are inserted in the correct grooves.
• Make certain that the Sleeve is firmly tightened. If the Sleeve is loose, water and air leakage could occur.
11

2.3.2 Replacing the Bulb
For W&H with light models
REF: A025/A026/A027
1) Unscrew the Sleeve.
2) Remove the defective bulb with thumb and forefinger or tweezers.
3) Push bulb carefully into the lamp holder.
4) Screw the Sleeve lightly again.
12

Model Mini Standard Torque
Rotation Speed 330,000~390,000 rpm 310,000~370,000 rpm
Bur Type EN ISO 1797 Ø1.59 ~ 1.60 mm Standard Bur
Max. Bur Length 21 mm
Max. Working Part Diameter Ø2 mm
Recommended Drive Air Pressure 0.28 MPa
Operating Drive Air Pressure Range 0.25~0.3 MPa
Max. Air Consumption 66 NL/min
Water Pressure 0.08~0.20 MPa
Chip Air Pressure 0.10~0.20 MPa
Fiber Optic Glass Rod
Water Consumption Min. 50 ml/min
Use Environment Temperature: 10~40° C, Humidity: 30~75%
Transportation and Store Environment Temperature:-10~50° C, Humidity: 10~85% RH, Atmos. Pressure: 500~1060 hPa
2.4 Specifications
13

3. Operation
3.1 Connection/Disconnection of the coupling
CAUTION
• DO NOT slide back the connector ring while the handpiece is under air pressure.
CONNECTION
1) Insert the handpiece into the Coupling.
2) Make sure the handpiece is firmly connected to the Coupling.
DISCONNECTION
Slide back the connector ring, and the handpiece pops out.
For NSK-PTL-CL/NSK-FM-CL/W&H connections
REF: A007/A008/A009/A010/A011/A012/A025/A026/A027/A028/A029/A030 1
2
3
14

CAUTION
• DO NOT slide back the connector ring while the handpiece is under air pressure.
CONNECTION
1) Slide back the connector ring and insert the handpiece into the Coupling.
2) Release the connector ring. Make sure the handpiece is firmly connected to the
Coupling.
DISCONNECTION
Slide back the connector ring, and the handpiece pops out.
For NSK-QDJ connections
REF: A004/A005/A006
1
2
3
15

CAUTION
• DO NOT slide back the connector ring while the handpiece is under air pressure.
CONNECTION
1) Insert the handpiece into the Coupling.
2) Make sure the handpiece is firmly connected to the Coupling.
DISCONNECTION
Remove the Coupling by exerting axial direction.
For KaVo/Sirona/Star connections
REF: A013/A014/A015/A016/A017/A018/A019/A020/A021/A022/A023/
A024/ A034/A035/A036/A037/A038/A039
kaVo Sirona
Star
1
2
3
16

CONNECTION
1) Insert the handpiece with BC/RM connection into the apertures of the turbine hose.
2) Firmly screw the union nut on.
3) Check for leaks at the handpiece.
DISCONNECTION
Unscrew the union nut and remove the handpiece from the turbine hose.
For M4/B2 connections
REF: A001/A002/A003/A031/A032/A033
17

3.2 Insertion/Removal of the Bur
To insert the rotary instrument
STEP 1 Insert the bur.
STEP 2 Press the Push Button.
STEP 3 Insert the bur fully into the deepest end, and then release the Push Button.
STEP 4 Ensure that the rotary instrument is firmly secured by gently push the bur.
To remove the rotary instrument
STEP 5 Press the Push Button and remove the bur.
CAUTION
• Always check that the bur is fully inserted.
• Remove the bur only after the handpiece has completely stopped rotating. Always keep the bur
shank clean.
• Do not exceed the bur diameter recommended by the bur manufacturer. (Ø1.59- Ø1.60 mm)
• Do not exceed the maximum bur length recommended by the handpiece manufacturer.
18
Insert
Remove
1
1
2
2

3.3 Check Before Treatment
Please follow the instructions below and make sure that there's no abnormalities of the handpiece before each treatment.
1) Please check the handpiece's Head Cap is firmly tightened.
2) Please check the bur is firmly tightened by gently pulling it.
3) Run the handpiece for 5 seconds and check whether any obvious abnormal vibration, noise and overheating exist.
If any abnormalities are found, please do NOT use the handpiece for any treatment and contact MicroP for repair immediately.
CAUTION
• Please always be careful of the sharp point of the bur while you are checking the handpiece.
• Lack of checking before treatment might lessen the detection of malfunctions and cause careless injuries.
19