Microtech Xstreamjet User manual
Inkjet Printer Manual
Document 003-0109-02 • November 2008
Notices
WARNING
To avoid electrical shock hazard, the unit’s cover should be removed only by authorized personnel.
NOTICE FOR USA
Federal Communications Commissions (FCC) Statement
is equipment has been tested and found to comply with the radiated energy limits for a Class A
digital device, in accordance with FCC CFR 47 Part 15 Rules and Regulations. (1) is device may
not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
is equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. ese limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. is
equipment generates, uses, and can radiate radio frequency energy, and if it is not installed and used
in accordance with the instruction manual, it may cause harmful interference to radio communica-
tions. Operation of this equipment in a residential area is likely to cause harmful interference, in
which case the user will be required to correct the interference at his own expense.
Modications not expressly approved by the manufacturer could void the user’s authority to operate
the equipment under FCC rules.
Type of Product: Ink Jet Printer
Product Name: Xstreamjet Printer
Responsible Party: Microtech Systems
NOTICE FOR EUROPE
European Standards
is equipment conforms to the EMC Directive (89/336/EEC) by compliance with the following
European standards:
EN 55022:1998 + A1:2000, CISPR 22:1997 + A1:2000 (Emissions):
EN 50024:1998 + A1:2001, CISPR 24:1997 + A1:2001 (Immunity):
EN 60950:2001 First Edition (Safety)
For Canadian Users
is Class A digital device complies with Canadian ICES-003.
Cet apparéil numerique de la classe A est conforme à la norme NMB-003 du Canada.
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Microtech Systems
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© 2008 Microtech System, Inc. All rights reserved.
Xstreamjet Printer Manual.
is manual, as well as the hardware and soware described in it, is furnished under license and may
be used or copied only in accordance with the terms of such license. e content of this manual is
furnished for informational use only, is subject to change without notice, and should not be con-
strued as a commitment by Microtech Systems, Inc. Microtech Systems, Inc. assumes no responsibil-
ity or liability for any errors or inaccuracies that may appear in this book.
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Trademarks
Xstreamjet Microtech Systems and the Microtech Systems logo are trademarks of Microtech Systems,
Inc. All other products, names and services are trademarks or registered trademarks of their respective
owners.
Microtech Systems, Inc., 2 Davis Drive, Belmont, CA 94002 USA
Part number 003-0109-02 – November 2008
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Microtech Systems
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Contents
Introducing the Xstreamjet........................................................................................1
About the Xstreamjet ...........................................................................................................................1
About This Guide...................................................................................................................................1
Getting Acquainted.....................................................................................................3
Xstreamjet Components ......................................................................................................................3
Safety Information ................................................................................................................................5
Specications........................................................................................................................................7
Manually Inserting or Retrieving a Disc ...........................................................................................9
Setting Up the Xstreamjet........................................................................................11
Xstreamjet Printer Components .......................................................................................................11
Unpacking the Xstreamjet.................................................................................................................12
Loading Inkjet Cartridges ..................................................................................................................13
Installing the Xstreamjet onto a Host System................................................................................13
Cabling the Xstreamjet.......................................................................................................................17
Installing and Conguring the Xstreamjet Software.....................................................................19
Testing Printer Operations.................................................................................................................21
Calibrating the Xstreamjet.................................................................................................................23
Using Xstreamjet Software .....................................................................................25
Starting the Software.........................................................................................................................25
Using Properties on the Main Tab....................................................................................................25
Maintaining the Xstreamjet.....................................................................................29
Running the Head Cleaning Utility ...................................................................................................30
Inserting/Changing Ink Cartridges...................................................................................................31
Emptying the Waste Ink Tank............................................................................................................31
Packing and Shipping the Printer ....................................................................................................32
Troubleshooting.........................................................................................................35
Detecting Problems............................................................................................................................35
Common Problems and Solutions ....................................................................................................36
Getting Xstreamjet Help...........................................................................................39
Microtech Systems
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Introducing the Xstreamjet
Introducing the Xstreamjet
Congratulations on your acquisition of the Xstreamjet Printer™ – a new CD/DVD/
Blu-Ray printing system from Microtech Systems for that brings professional print
quality to in-house disc publishing.
About the Xstreamjet
Using state of the art six-cartridge ink technology, the Xstreamjet delivers outstand-
ing photo-quality images directly onto the surface of discs, allowing a combination of
colorful backgrounds, text and gures that meet even the most complex needs.
What’s more, the Xstreamjet has been designed to provide maximum versatility, reli-
ability and high-speed printing. e Xstreamjet can be used with any Microtech disc
publishing system; use it with an autoloader or automated disc duplicator for fast,
unattended publishing of discs at high volume.
Features
Professional, photo-quality inkjet printer for any disc (for example, CD,•
DVD or Blu-Ray discs)
Designed for use with autoloader/automated disc duplicator•
Simple cabling with industry standard connections•
Direct-to-surface color inkjet printing•
Optional Continuous Ink System replaces cartridges•
High speed printing•
Highest quality graphic image output•
5760 x 1400 DPI maximum resolution•
Variable-sized droplet technology with 3pl minimum droplet size•
About This Guide
is document familiarizes you with the Xstreamjet, explains the simple steps re-
quired to unpack, set-up and test your unit before using it in production, and de-
scribes the activities necessary for proper maintenance. Technical support informa-
tion can be found in the Technical Support section.
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Microtech Systems
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Getting Acquainted
Getting Acquainted
is chapter helps you get acquainted with the Xstreamjet by describing its main com-
ponents. Important safety information is provided, as well as tips for general printer
use. e Xstreamjet’s specications are also included.
Xstreamjet Components
e Xstreamjet is easy to operate and maintain. e gures below depicts its main
external features.
e primary internal features include the print head and the cartridge bin as shown
below.
Status LED / Tray Control
e status LED glows continuously to indicate that the printer has power. Error con-
ditions are indicated by a series of ashing patterns. (See the Troubleshooting chapter
for more information.)
In addition, this button provides a way to manually operate the disc try. Press the but-
ton to extend (open) the tray; press it again to retract (close) the tray. (Note: during
normal operation, the tray is extended and retracted by soware commands.)
Disc Tray Opening
Status LED / Tray Control Waste Ink level Indicator
Vent
Cable Connectors
Power Switch
Figure 1
External Features
Cartridge Bin
Print Head
AC Power Input
Figure 2
Internal Features
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Disc Tray Opening
A mechanical tray that holds the disc to be printed extends and rejects through the
disc tray opening.
Waste Ink Level Indicator
e Xstreamjet uses two high-capacity waste ink reservoirs to store ink used during
print head nozzle cleaning operations. e reservoirs are serviceable by the end-user
and should be emptied regularly to avoid overlling.
e waste ink level indicator displays the current level of waste ink in the reservoirs.
Vent
A slotted vent in the rear of the unit provides air ow to the device internals. Do not
block the vent by placing the Xstreamjet ush against a vertical surface such as a wall
or partition.
Cable Connectors
Cables that connect the printer to its host are attached to the rear of the printer. Note
that separate jacks are provided for printer control (mini-din style connector) and user
data (USB 2.0 style connector).
Power Switch
A switch that controls power to the printer is found at the rear of the unit.
AC Power Input
e AC power input is a receptacle for a standard grounded 120 AC power cord.
Cartridge Bin
An array of (6) inkjet cartridges supply ink to the Xstreamjet. e cartridges are
stored in a special holder under the front cover.
Print Head
e print head consists of an array of ink nozzles that apply the ink to the media
surface. Periodic cleaning of the nozzles is a standard user maintenance activity and
ensures proper operation over the printer’s full duty cycle.
The Xstreamjet differs from other
printers in that cleaning the print
head generates waste ink that must
be emptied.
Empty the waste ink containers
periodically to ensure proper
operation of your Xstreamjet.
Waste Ink Removal
The Xstreamjet may also be used
with Microtech’s Continuous Ink
System (CIS).
Cartridge Alternative
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Getting Acquainted
Safety Information
Power and Electrical Precautions
Use only the type of power source indicated on the printer’s label.•
Use only the power cord that comes with this product. Use of another•
cord may result in re or electric shock.
is product’s power cord is for use with this product only. Use with•
other equipment may result in re or electric shock.
Be sure the power cord meets the applicable local safety standards.•
Avoid using electrical outlets on the same circuit as devices that regularly•
switch on and o such as photocopiers or air control systems.
Avoid using electrical outlets controlled by wall switches or automatic•
timers.
Keep the entire computer system away from potential sources of electro-•
magnetic interference, such as loudspeakers or the base units of cordless
telephones.
Do not use a damaged or frayed power cord.•
If an extension cord is used with the printer, ensure that the total ampere•
rating of the devices plugged into the extension cord does not exceed
the cord’s ampere rating. Also, ensure that the total ampere rating of
all devices plugged into the wall outlet does not exceed the wall outlet’s
ampere rating.
Unplug the printer and refer servicing to qualied service personnel•
under the following conditions:
e power cord or plug is damaged•
Liquid has entered the printer•
e printer has been dropped or the casing damaged•
e printer does not operate normally or exhibits a distinct change in•
performance.
For printers used in Germany, the building installation must be protected•
by a 10 or 16 amp circuit breaker to provide adequate short-circuit pro-
tection and over-current protection for this printer.
Positioning Precautions
Do not block or cover the vents and openings in the printer.•
Place the printer on a at, stable surface that extends beyond the base•
of the printer in all directions. If the printer is near to a wall, leave more
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Microtech Systems
than 10 cm clearance between the back of the printer and the wall. e
printer will not operate properly if it is tilted or placed at an angle.
When storing or transporting the printer, do not tilt it, stand it on•
its side, or turn it upside down. Otherwise, ink may leak from the
cartridges.
Leave sucient front clearance for the tray to be fully ejected.•
Avoid places subject to rapid changes in temperature and humidity.•
Additionally, keep the printer away from direct sunlight, strong light, or
heat sources.
Avoid locations subject to dust, shock, or vibration.•
Leave sucient clearance around the printer to allow for adequate•
ventilation.
Place the printer near a wall outlet so that the power cord can be easily•
unplugged.
General Use Precautions
Do not leave the printer lid open. Close it aer changing ink cartridges.•
Do not insert objects through the slots in the printer.•
Take care not to spill liquid on the printer.•
Do not put your hand inside the printer or touch the ink cartridges•
during printing.
Do not move the print head by hand; doing so may result in damage to•
the printer.
Always wait for the print head to come to rest for at least ve (5) minutes•
before powering down the printer.
Before transporting the printer, make sure that the print head is in the•
home (far right) position and the ink cartridges are in place.
Leave the ink cartridges installed. Removing the cartridges can dry out•
the print head and may prevent the printer from printing.
Precautions For Handling Ink Cartridges
Keep ink cartridges out of the reach of children. Do not allow children to•
drink from or otherwise handle the cartridges.
Do not shake the ink cartridges; this can cause leakage.•
Use care when handling used ink cartridges, as there may be some ink•
remaining around the ink supply port. If ink contacts your skin, wash the
area thoroughly with soap and water. If ink enters your eyes, ush them
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Getting Acquainted
immediately with water. If discomfort or vision problems continue aer a
thorough ushing, see a doctor immediately.
Do not remove or tear the label on the cartridge; this can cause leakage.•
Install ink cartridges immediately aer removing from packaging. Leav-•
ing a cartridge unpacked for a long time before use may impede printing.
For best results, use ink cartridges within six months of installing them.•
Do not dismantle the ink cartridges or try to rell them as damage to the•
print head may result.
Aer storing cartridges in a cold place, allow them to sit at room tem-•
perature for at least three hours before use.
Store ink cartridges in a cool, dark place.•
Store cartridges so that the bottom of the packaging faces down.•
Do not touch the green IC chip on the back of the cartridge. Doing so•
may prevent normal operation and printing.
e IC chip retains a variety of cartridge-related information, such as the•
amount of ink remaining. e cartridge may be removed and reinstalled
freely. However, each time the cartridge is inserted, some ink is con-
sumed because the printer automatically performs a reliability check.
When removing a cartridge for later use, protect its ink supply area from•
dirt and dust and store it in the same environment as the printer. A valve
in the ink supply port makes covers or plugs unnecessary, but the ink
may stain items that come into contact with this area of the cartridge. Do
not touch the ink supply port or the surrounding area.
Specications
Dimensions
Width: 18 in. (45.7 cm)•
Depth: 12 in. (30.5 cm)•
Height: 6 in. (15.2 cm)•
Weight
Approximate net weight: 23.5 lbs. (10.7 kg) without cartridges•
Power
100 to 240 VAC, 50/60Hz•
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Microtech Systems
Environment
Operating temperature range:• 15 to 35 °C
Operating humidity range: 20 to 80% RH non-condensing•
Media Support
Prints directly onto surface of inkjet printable discs•
Connectivity
USB 2.0 Full Speed•
Maximum Resolution
Black: up to 5760 x 1440 DPI•
Color: 5760 x 1440 optimized DPI•
Print Speeds
e time it takes to print a disc label depends on several factors which include printer
settings and the density of the label design. e most important printer settings are
image quality option and print speed, both found on the Printing Preferences window.
e following table presents representative output speeds for the label design below.
Quality Option High Speed Enabled? Print Speed per Disc
Best Photo No 2 min. 40 sec.
Best Photo Yes 1 min. 25 sec.
Photo No 1 min. 30 sec.
Photo Yes 50 sec.
Figure 3
Sample Label Design
Listed print speeds are approximate
based on typical combinations of
printer settings, saturation, disc
coverage, quality and other factors.
The speeds you experience may
differ from these estimates.
Print Speeds
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Getting Acquainted
Ink Cartridges
Media Ink Cartridge BLACK (024-MS481-01)•
Media Ink Cartridge CYAN (024-MS482-01)•
Media Ink Cartridge MAGENTA (024-MS483-01)•
Media Ink Cartridge YELLOW (024-MS484-01)•
Media Ink Cartridge LIGHT CYAN (024-MS485-01)•
Media Ink Cartridge LIGHT MAGENTA (024-MS486-01)•
Manually Inserting or Retrieving a Disc
e Xstreamjet uses standard 120mm CD, DVD or Blu-Ray disc media. Normally the
discs are inserted into the printer and retrieved from it by commands from Microtech
soware. However, there are instances (such as during calibration) when the printer’s
disc tray is operated manually.
Inserting a Disc Into the Printer
Follow the steps below to open the printer disc tray and insert a disc.
With the printer turned on, press the Status LED/ Tray Control button on the1.
front of the printer. e disc tray extends.
Place a disc onto the tray. Ensure the edge of the disc sits ush against the two2.
pins at the front of the tray.
Press the Status LED / Tray Control button again. e tray secures the disc and3.
retracts into the printer.
Retrieving a Disc From the Printer
Follow the steps below to open the printer disc tray and retrieve a disc.
With the printer turned on, press the Status LED/ Tray Control button on the1.
front of the printer. e disc tray extends.
Remove the disc from the tray.2.
Press the Status LED / Tray Control button again. e tray retracts into the3.
printer.
Note: refrain from opening the printer lid unnecessarily as doing so temporarily dis-
ables the mechanism used to switch between cartridges during printing.
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Microtech Systems
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Setting Up the Xstreamjet
Setting Up the Xstreamjet
Before setting up your Xstreamjet, ensure that all components have been received and
there is no shipping damage.
In the event of a missing or damaged part, notify the shipping carrier as soon as pos-
sible, then contact Microtech Technical Support at (650) 596-1900.
Xstreamjet Printer Components
An Xstreamjet shipment consists of the following components:
Xstreamjet Printer
Printer Mounting Plate
Power Cord
Printer Control Cable
(Mini-DIN)
Software Media
Data Cable (USB)
Ink Cartridges
Quickstart Guide
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Microtech Systems
Unpacking the Xstreamjet
Follow these steps to unpack your Xstreamjet:
Carefully open the top of the carton. Remove packaging material and set it aside.1.
Remove the printer, mounting plate, and accessory packages containing cables,2.
cartridges, and soware media.
Place the printer of sturdy, at work surface.3.
Remove the packing tape from the front cover.4.
Open the cover. Remove the packing tape from the ink cartridge holder.5.
Remove the foam packaging from beneath the disc tray.6.
Figure 4
Remove packing tape
Figure 5
Remove packing tape
Figure 6
Remove foam insert
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Setting Up the Xstreamjet
Loading Inkjet Cartridges
e Xstreamjet printer uses six non-renewable inkjet cartridges for printing. Follow
these steps to install them.
Unpack the inkjet cartridges shipped with the Xstreamjet.1.
Open the printer cover and locate the cartridge bin at the front-right of the2.
printer.
Insert each cartridge into the bin, taking care to match the cartridge’s ink color3.
with the label at the rear of the cartridge bin.
Do not touch the integrated circuit on the back of cartridges.
Press down gently on each cartridge until it clicks into place.4.
Close the printer cover.5.
Installing the Xstreamjet onto a Host
System
e Xstreamjet brings professional-quality inkjet printing capabilities to all of the disc
publishing systems from Microtech Systems. is section discusses how to attach the
printer to each of those systems.
Identifying the Host System
Microtech Systems oers the following disc publishing/duplication systems as hosts
for the Xstreamjet:
CARTRIDGES
LABEL
Figure 7
Insert Cartridges into Bin
Figure 8
Installed cartridges
The Xstreamjet may also be used
with Microtech’s Continuous Ink
System (CIS).
Use the CIS installation instructions
included in your shipment for this
step.
Cartridge Alternative
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Microtech Systems
Xpress XE•
Xpress XL•
Xpress XP•
X100•
e same procedure is used to install the Xstreamjet to an Xpress XE and Xpress XP.
See the section Xpress XE / XP Installation below.
e procedure to install the Xstreamjet to an Xpress XL is described in the section
Xpress XL Installation below.
e procedure to install the Xstreamjet to an X100 is described in the section X100
Installation below.
Note: using the Xstreamjet with any other system requires prior consultation with, and
approval by, Microtech Systems. Failure to gain approval violates the product license
and voids its warranty.
Xpress XE / XP Installation
Follow the steps below to install an Xstreamjet printer onto either an Xpress XE or
Xpress XP system from Microtech Systems.
Unpack the mounting plate. Locate the included thumbscrews used for1.
mounting.
Place the mounting plate onto the top of the Xpress system.2.
Slide the “tabs” on the mounting plate into the slots on the top of the drive3.
enclosure.
Line up the holes in the mounting plate with the threaded holes on the top of the4.
drive enclosure.
Screw the thumb screws (provided) into the holes and tighten them a few turns.5.
Leave the thumb screws loose enough to allow for sliding the printer side to side
during the calibration process.
Figure 9
XE /XP mounting plate
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