Milnor MP1540 Series Installation and operating manual

Published Manual Number/ECN: MTPP1S04U2/2017222A
• Publishing System: TPAS2
• Access date: 05/29/2017
• Document ECNs: Latest
MP1540_, MP1556_, MP1640_,
MP1650_, MP1656_, MP1A50_,
MP1A56_
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

MTPP1S04U2/17222A
1English
3Safety Guide - Single Stage Membrane Press MTPP1S02EN/20071017
15 Español
17 Guía de seguridad— Prensa de membrana de etapa única MTPP1S02ES/20071017
29 中国的
31 安全指南— 单级压水机 MTPP1S02ZH/20071017
41 Português
43 Guia de segurança—Prensa de estágio único com
membrana MTPP1S02PT/20071017
55 Türk
57 Güvenlik rehberi—Tek Kademeli Membran Pres MTPP1S02TR/20071017

English 1
1

Published Manual Number: MTPP1S02EN
• Specified Date: 20071017
• As-of Date: 20071017
• Access Date: 20101117
• Depth: Detail
• Custom: n/a
• Applicability: PPM
• Language Code: ENG01, Purpose: publication, Format: 1colA
Safety Guide—
Single Stage Membrane
Press
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063 - 0400, U.S.A.
3

Applicable Milnor®products by model number:
MP1540CL MP1540CR MP1540L- MP1540R- MP1556CL MP1556CR MP1556L-
MP1556R- MP1640CL MP1640CR MP1640L- MP1640R- MP1650CL MP1650CR
MP1650L- MP1650R- MP1656CL MP1656CR MP1656L- MP1656R- MP1A50CL
MP1A50CR MP1A50L- MP1A50R- MP1A56CL MP1A56CR MP1A56L- MP1A56R-
4

Table of Contents
PELLERIN MILNOR CORPORATION
Table of Contents
Sections Figures, Tables, and Supplements
1. General Safety Requirements—Vital Information
for Management Personnel (Document BIUUUS04)
1.1. Laundry Facility
1.2. Personnel
1.3. Safety Devices
1.4. Hazard Information
1.5. Maintenance
2. Internal Electrical and Mechanical Hazards
(Document BIUUUS21)
2.1. Safety Placards—Internal Electrical and Mechanical
Hazards (Document BIUUUS15) Figure 1: Internal Electrical and Mechanical Hazards
2.2. Safety Alert Messages—Internal Electrical and Mechanical
Hazards (Document BIUUUS11)
3. External Mechanical Hazards (Document BIUUUS22)
3.1. Safety Placards—External Mechanical Hazards (Document
BIUUUS16) Figure 2: External Mechanical Hazards
3.2. Safety Alert Messages—External Mechanical Hazards
(Document BIUUUS12)
4. Safety Alert Messages—Unsafe Conditions
(Document BIUUUS14)
4.1. Damage and Malfunction Hazards
4.1.1. Hazards Resulting from Inoperative Safety Devices
4.1.2. Hazards Resulting from Damaged Mechanical Devices
4.2. Careless Use Hazards
4.2.1. Careless Operation Hazards—Vital Information for
Operator Personnel (see also operator hazards throughout
manual)
4.2.2. Careless Servicing Hazards—
Vital Information for Service
Personnel (see also service hazards throughout manuals)
5

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PELLERIN MILNOR CORPORATION
BIUUUS04 (Published) Book specs- Dates: 20071017 / 20071017 / 20101117 Lang: ENG01 Applic: PPM
1. General Safety Requirements—Vital Information for
Management Personnel
Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or
changes to the machine can cause unsafe operation and personal injuries, such as multiple
fractures, amputations, or death. The owner or his selected representative (owner/user) is
responsible for understanding and ensuring the proper operation and maintenance of the machine.
The owner/user must familiarize himself with the contents of all machine instruction manuals.
The owner/user should direct any questions about these instructions to a Milnor® dealer or the
Milnor® Service department.
Most regulatory authorities (including OSHA in the USA and CE in Europe) hold the owner/user
ultimately responsible for maintaining a safe working environment. Therefore, the owner/user
must do or ensure the following:
• recognize all foreseeable safety hazards within his facility and take actions to protect his
personnel, equipment, and facility;
• work equipment is suitable, properly adapted, can be used without risks to health or safety,
and is adequately maintained;
• where specific hazards are likely to be involved, access to the equipment is restricted to those
employees given the task of using it;
• only specifically designated workers carry out repairs, modifications, maintenance, or
servicing;
• information, instruction, and training is provided;
• workers and/or their representatives are consulted.
Work equipment must comply with the requirements listed below. The owner/user must verify
that installation and maintenance of equipment is performed in such a way as to support these
requirements:
• control devices must be visible, identifiable, and marked; be located outside dangerous zones;
and not give rise to a hazard due to unintentional operation;
• control systems must be safe and breakdown/damage must not result in danger;
• work equipment is to be stabilized;
• protection against rupture or disintegration of work equipment;
• guarding, to prevent access to danger zones or to stop movements of dangerous parts before
the danger zones are reached. Guards to be robust; not give rise to any additional hazards; not
be easily removed or rendered inoperative; situated at a sufficient distance from the danger
zone; not restrict view of operating cycle; allow fitting, replacing, or maintenance by
restricting access to relevant area and without removal of guard/protection device;
• suitable lighting for working and maintenance areas;
• maintenance to be possible when work equipment is shut down. If not possible, then
protection measures to be carried out outside danger zones;
• work equipment must be appropriate for preventing the risk of fire or overheating; discharges
of gas, dust, liquid, vapor, other substances; explosion of the equipment or substances in it.
1.1. Laundry Facility
Provide a supporting floor that is strong and rigid enough to support–with a reasonable safety
factor and without undue or objectionable deflection–the weight of the fully loaded machine and
the forces transmitted by it during operation. Provide sufficient clearance for machine movement.
7

General Safety Requirements—Vital Information for Management Personnel
PELLERIN MILNOR CORPORATION
Provide any safety guards, fences, restraints, devices, and verbal and/or posted restrictions
necessary to prevent personnel, machines, or other moving machinery from accessing the
machine or its path. Provide adequate ventilation to carry away heat and vapors. Ensure service
connections to installed machines meet local and national safety standards, especially regarding
the electrical disconnect (see the National Electric Code). Prominently post safety information,
including signs showing the source of electrical disconnect.
1.2. Personnel
Inform personnel about hazard avoidance and the importance of care and common sense. Provide
personnel with the safety and operating instructions that apply to them. Verify that personnel use
proper safety and operating procedures. Verify that personnel understand and abide by the
warnings on the machine and precautions in the instruction manuals.
1.3. Safety Devices
Ensure that no one eliminates or disables any safety device on the machine or in the facility. Do
not allow machine to be used with any missing guard, cover, panel or door. Service any failing or
malfunctioning device before operating the machine.
1.4. Hazard Information
Important information on hazards is provided on the machine safety placards, in the Safety Guide,
and throughout the other machine manuals. Placards must be kept clean so that the
information is not obscured. They must be replaced immediately if lost or damaged. The
Safety Guide and other machine manuals must be available at all times to the appropriate
personnel. See the machine service manual for safety placard part numbers. Contact the Milnor
Parts department for replacement placards or manuals.
1.5. Maintenance
Ensure the machine is inspected and serviced in accordance with the norms of good practice and
with the preventive maintenance schedule. Replace belts, pulleys, brake shoes/disks, clutch
plates/tires, rollers, seals, alignment guides, etc. before they are severely worn. Immediately
investigate any evidence of impending failure and make needed repairs (e.g., cylinder, shell, or
frame cracks; drive components such as motors, gear boxes, bearings, etc., whining, grinding,
smoking, or becoming abnormally hot; bending or cracking of cylinder, shell, frame, etc.; leaking
seals, hoses, valves, etc.) Do not permit service or maintenance by unqualified personnel.
— End of BIUUUS04 —
8

Internal Electrical and Mechanical Hazards
PELLERIN MILNOR CORPORATION
BIUUUS21 (Published) Book specs- Dates: 20071017 / 20071017 / 20101117 Lang: ENG01 Applic: PPM
2. Internal Electrical and Mechanical Hazards
2.1. Safety Placards—Internal Electrical and Mechanical Hazards
[Document BIUUUS15]
One or more safety placards on the machine, similar to the following, alert personnel to hazards
inside the machine and in electrical enclosures.
Figure 1: Internal Electrical and Mechanical Hazards
2.2. Safety Alert Messages—Internal Electrical and Mechanical
Hazards [Document BIUUUS11]
The following are instructions about hazards inside the machine and in electrical enclosures.
WARNING 1 : Electrocution and Electrical Burn Hazards—
Contact with electric power
can kill or seriously injure you. Electric power is present inside the cabinetry unless the main
machine power disconnect is off.
• Do not unlock or open electric box doors.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of the main machine disconnect and use it in an emergency to remove
all electric power from the machine.
WARNING 2 : Entangle and Crush Hazards—
Contact with moving components normally
isolated by guards, covers, and panels, can entangle and crush your limbs. These components
move automatically.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of all emergency stop switches, pull cords, and/or kick plates and use
them in an emergency to stop machine motion.
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Internal Electrical and Mechanical Hazards
PELLERIN MILNOR CORPORATION
CAUTION 3 : Crush and Entrap Hazards—The bell will crush your body or limbs if it
descends while you are under it. Bell can descend with power off or on.
• Do not reach into the machine housing or frame.
• Use the factory supplied gaff-hook to move objects inside the housing.
— End of BIUUUS21 —
10

External Mechanical Hazards
PELLERIN MILNOR CORPORATION
BIUUUS22 (Published) Book specs- Dates: 20071017 / 20071017 / 20101117 Lang: ENG01 Applic: PPM
3. External Mechanical Hazards
3.1. Safety Placards—External Mechanical Hazards [Document BIUUUS16]
One or more safety placards on the machine, similar to the following, alert personnel to hazards
around the front, sides, rear or top of the machine.
Figure 2: External Mechanical Hazards
3.2. Safety Alert Messages—External Mechanical Hazards [Document
BIUUUS12]
The following are instructions about hazards around the front, sides, rear or top of the machine.
CAUTION 4 : Fall, Entangle, and Strike Hazards—Machine motion can cause you to fall
or become entangled in or struck by nearby objects if you stand, walk, or ride on the machine.
Shuttles and conveyor belts move automatically.
• Keep yourself and others off of machine.
— End of BIUUUS22 —
11

Safety Alert Messages—Unsafe Conditions
PELLERIN MILNOR CORPORATION
BIUUUS14 (Published) Book specs- Dates: 20071017 / 20071017 / 20101117 Lang: ENG01 Applic: PPM
4. Safety Alert Messages—Unsafe Conditions
4.1. Damage and Malfunction Hazards
4.1.1. Hazards Resulting from Inoperative Safety Devices
WARNING 5 : Multiple Hazards—Operating the machine with an inoperative safety device
can kill or injure personnel, damage or destroy the machine, damage property, and/or void the
warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
WARNING 6 : Electrocution and Electrical Burn Hazards—Electric box doors—
Operating the machine with any electric box door unlocked can expose high voltage conductors
inside the box.
• Do not unlock or open electric box doors.
WARNING 7 : Entangle and Crush Hazards—Guards, covers, and panels—Operating the
machine with any guard, cover, or panel removed exposes moving components.
• Do not remove guards, covers, or panels.
4.1.2. Hazards Resulting from Damaged Mechanical Devices
WARNING 8 : Multiple Hazards—Operating a damaged machine can kill or injure
personnel, further damage or destroy the machine, damage property, and/or void the warranty.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
4.2. Careless Use Hazards
4.2.1. Careless Operation Hazards—
Vital Information for Operator Personnel (see
also operator hazards throughout manual)
WARNING 9 : Multiple Hazards—Careless operator actions can kill or injure personnel,
damage or destroy the machine, damage property, and/or void the warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
• Do not attempt unauthorized servicing, repairs, or modification.
• Do not use the machine in any manner contrary to the factory instructions.
• Use the machine only for its customary and intended purpose.
• Understand the consequences of operating manually.
CAUTION 10 : Goods Damage and Wasted Resources—Entering incorrect cake data
causes improper processing, routing, and accounting of batches.
• Understand the consequences of entering cake data.
12

Safety Alert Messages—Unsafe Conditions
PELLERIN MILNOR CORPORATION
4.2.2. Careless Servicing Hazards—Vital Information for Service Personnel (see
also service hazards throughout manuals)
WARNING 11 : Electrocution and Electrical Burn Hazards—Contact with electric
power can kill or seriously injure you. Electric power is present inside the cabinetry unless the
main machine power disconnect is off.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
WARNING 12 : Entangle and Crush Hazards—Contact with moving components
normally isolated by guards, covers, and panels, can entangle and crush your limbs. These
components move automatically.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
CAUTION 13 : Crush Hazards—The bell will crush your body or limbs if it descends while
you are under it. Bell can descend with power off or on.
• Secure both red safety stands in accordance with the instructions furnished, then lock out
and tag out power at the main machine disconnect before working under the bell.
— End of BIUUUS14 —
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