Schick SCHICK ceramic User manual

Operating Instruction
SCHICK ceramic - milling set
Original
Georg Schick Dental GmbH
Lehenkreuzweg 12
D-88433 Schemmerhofen
Telefon [phone]
Telefax 07356/9500-95
E-Mail [email protected]
Internet www.schick-dental.de

Contents:
1. Application and use
2. General notes
Caution
3. Scope of delivery
4. Description/ Illustration of construction
5. Operation
6. Malfunction
7. Care and maintenance
8. Technical data
9. Manufacturer's declaration
The ceramic milling set is intended for use in the dental laboratory and can be used both
on milling devices and separately. The ceramic milling set was developed for the treatment
of primary parts and implant superstructures made of zircon, alumina and pressable
ceramic. When working with the turbine, the resulting grit and cooling water are
transported through the suction tub into the separator and the suction. Impairment of
visibility by the water mist produced is substantially minimized by connecting it to the
extractor.
A further area of use is the treatment of titanium. Here the normal milling spindle is used
instead of the turbine. By connecting it to the extractor, the resulting light grit is
transported through the suction tub into the extractor; visibility is thus not impaired, the
workplace remains clean and the harmful grit is eliminated directly where it is produced.
!
!
2.1. Before using the turbine the manufacturer's instructions for use should be
read. Check that the details of the air compressor connector correspond to
the details on the nameplate.
2.2. Use distilled water only in order to avoid deposits on the nozzle and water
reservoir.
2.3. During use, always follow the relevant regulations of the professional
association (always use safety goggles)
NOTE:
- When using rotary tools the limits given by the tool manufacturer must be
observed
Repairs or other interventions must be carried out only by SCHICK or by
technical personnel authorized by SCHICK
SCHICK accepts no warranty if the ceramic milling set is not handled in
accordance with the instructions for use.
.
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.
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2. General notes
3
SCHICK - ceramic - milling set
1. Application and use

4
3. List of contents - accessories
S3 - Ceramic-milling set complete art.-no. 2650/01
(without S3 Master)
turbine art.-no. 2640/1
S3 adapter for turbine art.-no. 2481
retaining clip art.-no. 2245
light head for turbine art.-no. 2510/1
suction tub art.-no. 2470
separator art.-no. 2655
model table art.-no. 2407/9
diamond tool set turbine 1,6 mm
(8 items) art.-no. 2660
polishing-set 2,35 mm (3 items) art.-no. 2665
S1 - Ceramic-milling set complete art.no. 2650/11
(without S1 Junior and base)
turbine art.-no. 2640/1
retaining clip art.-no. 2245
light head for turbine art.-no. 2510/1
controller for light head art.-no. 2480
cable for light head art.-no. 2485
suction tub art.-no. 2470
separator art.-no. 2655
model table art.-no. 2407/9
diamond tool set turbine 1,6 mm
(8 items) art.-no. 2660
polishing-set 2,35 mm (3 items) art.-no. 2665
turbine
art.-no. 2640/1
separator
art.-no. 2655
suction tub
art.-no. 2470
light head
art.-no. 2510/1
diamond tool set
turbine 1,6 mm
art.-no. 2660
controller for light
head art.-no. 2480
model table
art. no. 2407/9
polishing - Set 2,35 mm
art.-no. 2665

5
S2 Ceramic-milling set complete art.no. 2650/41
(without S2 Master)
turbine art.no. 2640/1
S2 adapter for turbine art.no. 2481
retaining clip art.no. 2793
light head for turbine art.-no. 2510/1
suction tub art.-no. 2470/1
separator art.-no. 2655
model table art.-no. 2407/9
diamont tool set turbine 1,6 mm
(8 pieces art.-no. 2660
polishing-set 2,35 mm (3 pieces) art.-no. 2665
turbine
art.-no. 2640/1
separator
art.-no. 2655
suction tub
art.-no. 2470/1
light head for turbine
art.-no. 2510/1
diamond tool set
turbine 1,6 mm
art.-no. 266
0
model table
art.-no. 2407/9
polishing - Set 2,35 mm
art.-no. 2665

6
Pic 1
Pic 2
1
3
2
4
67
5
8
Turbine
Standard
extractor
Separator Suction tub
The arrow must
point to the side when
assembling
Suction tub
Separator side extractor hose
4. Description / Illustration of construction

7
5. Operation
Pic 3 Pic 4
5.1Check that the compressed air details agree with the details given by the turbine
manufacturer (BienAir).
5.2Connect the compressor port of the turbine station (4) to the compressed air system.
- Connect the suction tub (1) to the extractor hose of the separator (2) (without plastic
adapters see pic. 1 page 4.
- Connect the end of the hose to the side opening of the separator.
- The second hose should be connected to the upper port of the separator (2) and the
extractor/central extractor. The system can be operated by connecting the separator
to any commercially available extractor or central extractor.
- Both of the supplied extractor hoses can be laid and shortened individually.
Caution: Do not lay the hose with excessively small radii; risk of kinking.
5.3- The separator has a check valve, which prevents water from being sucked into the
extractor. The need to empty the separator depends on use and on the intensity of the
cooling water delivery.
- To empty, the two clamps at the top of the separator should be opened and the side
extractor hose (3) removed.
Caution: After emptying ensure that the arrow visible on the lid points to the hose port
attached to the side of the separator.
5.4- To assemble the light head the front sleeve (pic. 3) of the supplied turbine must be
unscrewed and taken off forward. The light head must be pushed on and screwed
in the reverse order (pic. 4).
!
!
5.5- To use in a SCHICK S3 / S2 milling set, the supplied adapter sleeve must also be pushed on
so that the turbine can be housed in the milling arm. For other manufacturers' milling
devices, corresponding adapters are available on request.
5.6-
.
Instead of the motor milling spindle the turbine provided with the light head is inserted
into the holder on the milling arm from below. The turbine operates at a speed of
300 000 rpm. To avoid temperature-dependent micro cracks in the ceramic the system
works with water cooling. The amount of water necessary for cooling can be adjusted
continuously through the green knurled screw (6) at the turbine station. The air flow
for atomizing the cooling water can be adjusted at the station with the blue knurled
screw (7)

5.7- Fix the milling arm to change the tool. The tool is ejected downward by firmly pressing
down the upper part of the turbine (pic. 5-7). In order to insert a new tool, the upper
part of the turbine should again be pushed down and the tool should be pushed in as
far as it will go. By returning the upper part of the turbine to the starting position the
tool is fixed in the turbine.
5.8- The clips for the turbine hose can be secured individually to a suitable place on the
respective milling device. Before securing them, the surface beneath must be dry and
free from grease and dust.
8.9- When the turbine is used, bearing lubrication should be carried out with the supplied
grease after approx. 4 - 6 hours of operation (fig. 8/9). Remove the cover from the
grease cartridge and insert the cartridge into the clamping mechanism. The required
quantity of grease is delivered by 1/2 turn of the rear sleeve. After lubricating the
bearing, run the turbine for approx. 15 seconds at a moderate speed (10%) without a
load so that the lubricant is distributed evenly.
8
Pic 5 Pic 7
Pic 6
Pic 8 Pic 9

7. Care and maintenance
8. Technical Data
9
6. Troubleshooting
- If the delivery of the cooling agent is interrupted, check that there is a sufficient quantity
of the cooling agent in the reservoir and the feed from the foot switch (8) should be
checked for kinking.
- If there is a drop in the turbine output or speed, the pressure setting should be checked
at the station and the feed should be checked for sufficient compressed air.
- If there is a decrease in suction in the suction tub, check the amount of water in the
separator or filter of the extractor
Painted surfaces should be cleaned by wiping down with a dust- and lint free cloth. Do
not use aggressive cleaning agents as otherwise the painted surface can be damaged.
Gross dirt should be removed beforehand with a brush.
The water separator should likewise be cleaned with a cloth from the inside depending on
use.This serves particularly to prevent the development of odors and bacterial growth in the
container.
After emptying and/or cleaning the water separator ensure that the arrow visible
on the lid points to the hose port attached to the side of the separator (see pic. 2 page 4)
Caution:
8. Technical Data
separator art.-no. 2655
LxWxH: 45x45x50cm
Weight: 4,9kg
Adaptor port: internal Ø31,4mm
external Ø37,1mm
Hose:
Hose length: 2 x 4m
Weight incl. adaptor 2,0kg
Hose port: internal Ø32,7mm
external Ø40mm
suction tub art.-no. 2470
LxWxH: 30x24,5x12,5cm
Weigth: 1,3kg
Connection: 31mm -
38,1mm
(Conical)

9. Declaration by manufacturer
10
EG-Herstellererklärung
EC declaration by manufacturer
(nach Art. 4, Abs.2 der EG-Richtlinie 89 / 392 / EWG)
(in accordance with Art. 4 paragraph 2 of EC directiv
Hersteller:
Manufacturer:
Anschrift:
Address:
Typ/Type:
Das bezeichnete Produkt ist zum Gebrauch mit einer anderen Maschine (Turbine/Micromotor)
bestimmt. Die Inbetriebnahme ist solange untersagt, bis die Konformität der verwendeten
Maschine mit der Richtlinie 89 / 392 / EWG festgestellt ist.
The product indicated is intended to be used in connection with another machine
(turbine/micromotor) Use is prohibited until conformity of the used product with EC directive
89 / 392 / EEC has been confirmed.
Wir bestätigen die Konformität des oben bezeichneten Produktes mit den Normen:
We confirm conformity of the product indicated above with the standards:
DIN EN ISO 12100-1
DIN EN ISO 12100-2
Schick Dental GmbH
Schemmerhofen, 31.05.2005
________________
W. Schick
Geschäftsführer
Managing Director
Diese Erklärung ist keine Zusicherung von Eigenschaften
im Sinne des Produkthaftungsgesetzes!
This declaration is not warranty of attributes within the
meaning of the product Liability!
Die Sicherheitshinweise der Produktdokumentation
sind zu beachten!
The safety notes given in the product documentation
must be observed!
Hersteller:
Georg Schick Dental GmbH
Lehenkreuzweg 12
D-88433 Schemmerhofen
Telefon [phone]
Telefax 07356/9500-95
E-Mail [email protected]
Internet www.schick-dental.de
Schick Dental GmbH
Lehenkreuzweg 12
88433 Schemmerhofen
Bundesrepublik Deutschland
Absaugwanne / Abscheider
D20502
01/11 bg