Minwax Table hockey User manual

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A classic game you can build in only a day.

Who hasn’t played table hockey at one time or another? It’s great fun, and you may have noticed how simple the “rink” really is. So why go out and

buy a ready-made when you can make one yourself! With its small number of parts and simple joints, this is a great project for those with beginner-

level skills. You’ll gain experience in making dados and rabbets with a table saw, laying out and making parts from a template and doing multicolor

staining prior to assembly and finishing. So go ahead and build, shoot and score!

WOODWORKS: BEGINNER PROJECT

TABLE HOCKEY

CONTINUED - WOODWORKS: BEGINNER PROJECT TABLE HOCKEY

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TOOLS REQUIRED

SHOPPING LIST

Hand Tools

– Sanding block

– Wood rasp and file

(flat and half-round)

– Clamps

Power Tools

– Table saw

– Jigsaw

– Drill

– Bandsaw or scrollsaw

– Orbital sander

Miscellaneous

– Safety glasses

– 120-, 150- and 220-grit

sandpaper

– Clean, lint-free cloths

– Tape

– Respirator

– Gloves for finishing

– Mineral spirits

– Water-filled metal container

with tight-fitting lid

– Minwax®Polycrylic®Brush

or other good quality, syn-

thetic bristle brush (for water-

based stains and finishes)

– Minwax®Wood Finish™

Stain Brush or other good

quality, natural bristle brush

(for oil-based stains and

finishes)

– Carpenter’s glue

– 1 can of red spray paint

Recommended Wood

Base – 1/2" maple veneer plywood

Sides, goal and corner blocks – Oak

Alternate Wood

Base – Birch

Sides, goal and corner blocks –

Cherry or any moderate to dense hardwood

ytitnauQmetI

1/2" maple plywood 1/2 sheet

1"x 4" hardwood 14 feet

8/4 hardwood 1 board foot

1/2" hardwood scrap for hockey sticks

1-1/4" flathead woodscrews 24

3/8" wood plugs 12 (or make them

with a plug cutter)

CUTTING LIST

Overall size: 35" x 47"

Key Part Pcs. Thickness Width x Length

A Playing surface 1 1/2" 34" x 46"

B Side rail 2 3/4" 3-1/2" x 47"

C End rail 2 3/4" 3-1/2" x 34"

D Corner block 4 1-1/2" 6" x 6"

E Goal block 2 1-1/2" 2" x 2"

F Stick 2 1/2" 8-1/2" x 2-1/4"

G Puck 1 1/2" 1-1/2" dia.

WOOD FINISHING PRODUCTS

Recommended Finish

Prep: Minwax®Water Based Pre-Stain Wood Conditioner

Stain: Minwax®Water Based Wood Stain

Base – Winter Sky*

Sides – English Oak*

Goal blocks and corners – Deep Ocean*

Sticks – English Oak*

Puck – Onyx*

Finish: Minwax® Polycrylic® Protective Finish Semi-Gloss

Alternate Finish

Prep: Minwax®Pre-Stain Wood Conditioner

Stain: Minwax®Gel Stain

Base – Walnut**

Sides – Honey Maple**

Goal blocks – Honey Maple**

Corners – Walnut**

Sticks and Puck – Honey Maple**

Finish: Minwax®Fast-Drying Polyurethane Semi-Gloss

**Or your choice of any Minwax®Gel Stain color.

NOTE:For both stain/finish plans, field lines and “face-off” circle

are made with red spray paint.

*Or a Minwax®Water Based Wood Stain of your choice,

available in 50 custom-mixed colors and a White Wash

Pickling Stain.

BEFORE YOU BEGIN

Good craftsmanship begins and ends with good work habits, so make

the following steps part of your routine workshop practice. If you have

any doubts or questions about how to proceed with a project, always

discuss them with your shop instructor.

• Carefully and fully review plans and instructions before putting a

tool to the project lumber.

• Work sensibly and safely. Wear safety goggles when doing work that

creates flying chips and sawdust; wear the appropriate respirator

whenever making sawdust or working with thinners or other solvents.

• At the end of every work session, clean up your shop area and put

away all portable tools.

CUTTING AND ASSEMBLY

PROCEDURE

1. Cut parts A, B and C to length and width.

2. Set up dado blade on the table saw to make 1/2"-wide cuts. Cut

grooves into parts B and C, located as shown in Fig. 1.

3. Set up dado blade for 3/4"-wide cuts. Cut rabbets on ends of B as

shown in Fig. 1. Use a backer block behind the end you’re cutting to

prevent blowout.

4. Set up the dado blade for 3/8" cuts. Cut 1/4" x 1/4" rabbets on all

edges of part A, ends first, then sides. Because this is a flush cut to

the table saw fence, you’ll need to attach a sacrificial wood fence.

Set the fence for the right cutting dimension and then raise the dado

head into the sacrificial fence. Make test cuts to assure the dimensions

are correct.

5. Clamp together parts A, B and C to test fit. If needed, adjust the size

of part A for proper fit.

6. Cut the goal openings in parts C so that the bottom of opening is

dead flush with the top of the 1/2" groove. One way would be to drill a

1/2" access hole in the waste, then use a jigsaw and fine-tooth blade to

cut the opening. Make sure not to cut too close to the line at the bot-

tom edge, where it meets the dado. Then clamp both ends (C)

together, and clean up the cuts with files (flat and half-round).

7. Drill the ends of parts B for the 3/8" plugs, then drill the clearance

holes for the woodscrews.

Making the Corner and Goal blocks, Sticks and Puck

8. Cut the corner and goal blocks to the dimensions shown in the

CUTTING LIST. Instead of using 8/4 hardwood, they can be glued up

from the width of two pieces of less expensive 3/4" wood. Sand the edges

smooth and even.

9. Make a cardboard template of the hockey sticks as shown in Fig. 2.

Trace the shape onto 1/2" hardwood. Lay out the puck on 1/2" hard-

wood or plywood. Cut the sticks and the puck using a bandsaw or

scrollsaw; round corners with a file, sand.

NOTE:Assembly must be done after all the pieces except the outsides

of B and C are stained and finished, so proceed now to STAINING AND

FINISHING.

10.Dry clamp the sides and playing surface together one last time to

check the fit.

11.Apply carpenter’s glue to the grooves and rabbets, clamp the pieces

together and set the assembly aside to allow the glue to dry.

12. Drive screws into the joints, apply glue to plug holes and drive in the

plugs. Remove the clamps. Trim the plugs flush using a small handsaw,

then sand flush. You can now sand, stain and finish the outside.

13.Screw on blocks to the plywood, positioned as shown in Fig. 1.

14.For a no-scratch base, add felt or rub-on buttons to the bottom

four corners.

STAINING AND FINISHING

Woodworker’s Tip: Though you may be tempted to cut short

your sanding, preparation and application time, don’t do it.

These tasks are very important steps in obtaining a high-quality

finish. Remember, it is the finish, just as much as the fit and

smoothness of the parts that will have great bearing on how

people judge your craftsmanship. To ensure an excellent result,

follow the steps listed in this section and also the instructions

the finish manufacturer puts on its products.

FINISHING TIPS

• Test the stains and finishes you are planning to use on scraps of

wood. On the back of the scrap, mark the stain/finish combination

and the type of wood. Allow all samples to dry thoroughly before

making your final finish selection. Save your samples for quick

reference on future projects.

• All stains and finishes must be allowed to dry thoroughly between

coats. Remember that drying times can vary due to humidity and

other climatic conditions.

• If you have some leftover stain or finish, wipe the can rim so that

stain or finish in the rim won’t dry out and prevent the lid from

forming a tight seal.

• Brushes used for water-based products, such as Minwax®

Water-Based Wood Stains or Minwax®Polycrylic®Protective

Finish, should be cleaned with warm water and soap; for oil-based

finishes, brushes must be cleaned with mineral spirits.

15.Sand all pieces with 120-grit sandpaper, then move up to 220-grit

to complete the pre-finish smoothing. Use an orbital sander and with-

the-grain sanding strokes to remove any marks or scratches. Dust off

the piece and wipe it carefully with a clean, lint-free cloth lightly damp-

ened with water.

Recommended Finish

16.Before applying Minwax®Water-Based Wood Stain to a hardwood

or softwood, apply Minwax®Water-Based Pre-Stain Wood Conditioner

following the directions on the can. Applying it will help to ensure even

absorption of stain and prevent blotchiness that can occur with some

woods. After 1 to 5 minutes, wipe off all excess conditioner using a

clean, soft cloth. Wait 15 to 30 minutes then use 220-grit or finer sand-

paper to sand off any “whiskers” raised by the conditioner. Wipe-off

any sanding dust with a clean, soft cloth. Proceed to the staining within

2 hours.

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CONTINUED - WOODWORKS: BEGINNER PROJECT TABLE HOCKEY

17.Do the staining in two steps, starting on the interior surfaces before

the piece is assembled and then doing the exterior surfaces after

assembly. When staining and finishing the playing surface (A), be sure

to keep finish off the 1/4" tongue on each edge. When finishing parts B

and C, keep the stain and topcoat out of the grooves and rabbets, so the

glue can penetrate properly. After staining part A, make the lines by lay-

ing down two masking tape strips, 1/8" apart. Mask off the rest of the

playing surface and apply two coats of red spray paint. Paint a 1"-dia.

“face-off” circle in the middle in the same way.

18.Apply the Minwax®Water-Based Wood Stain you’ve chosen to the

interior surfaces using either a nylon/polyester brush or a cloth. Allow

stain to penetrate no longer than 3 minutes. While stain is still wet, wipe

off all excess with a clean cloth that’s been lightly dampened with stain.

Allow the piece to dry for 2 hours before applying a second coat, if

desired. Allow the piece to dry overnight before applying the clear finish.

Woodworker’s Tip: Minwax®Water-Based Wood Stain

is available in 50 custom-mixed colors and a White Wash

Pickling Stain. Be sure you look over all of the Minwax®

color charts before making your final selection.

19.After allowing the piece to dry overnight, apply Minwax®

Polycrylic®Protective Finish following the directions on the can. Stir

the can contents thoroughly before starting and periodically repeat the

stirring during your work session.

20.Working a small area at a time to maintain a wet edge, apply the

first coat. Work quickly and make the final strokes in each newly fin-

ished section using with-the-grain brushstrokes.

21.Allow the finish to dry a minimum of 2 hours. Then sand lightly

with 220-grit or finer sandpaper wrapped around a soft backup block.

Thoroughly dust off and wipe all surfaces with a cloth lightly dampened

with water.

22.Repeat steps 19 and 20 to apply the second coat. To ensure

durability, a third and final coat is recommended. Allow the finish to

cure overnight.

Alternate Finish

23.Apply the Minwax®Gel Stain you’ve chosen to the interior surfaces

using a clean, lint-free cloth or natural bristle brush. Allow the Gel Stain

to set for about 5 minutes, then wipe off any excess. Repeat for the

exterior surfaces. To achieve a deeper color, you may apply a second

coat after 4 to 6 hours, repeating the application directions for the

first coat. Allow the stain to dry for 24 hours before applying the finish.

Woodworker’s Tip: When wiping off stain, make certain that

your last wipe with the cloth goes with the grain of the wood. This

way, any stain you might miss during wipe-off will be visually

minimized by the wood grain.

24.Apply Minwax®Fast-Drying Polyurethane following the directions

on the can. Use a good quality, natural bristle brush intended for use

with polyurethane. Allow the first coat to dry overnight.

25.The next day, lightly sand all surfaces with 220-grit or finer sandpaper

using with-the-grain strokes. Wipe all surfaces with a clean, soft cloth

lightly dampened with mineral spirits. Apply a second coat of polyurethane

and set the piece aside to cure.

26.When completely dry, repeat step 25, applying the third and final

coat of polyurethane. Allow the game to cure for several days before

play begins.

TABLEHOCKEYRULES

OBJECT OF THE GAME

Score by knocking the puck into theopponent’s goal.

Goals can be scored by direct shots into the goal, by bank shots

off the side rails, or by double bank shots off the corner blocks

and goal block.

HOW TO PLAY

The puck is put into play by one of the players dropping the puck

in the face-off center circle. A player can hit the puck only when

the puck is in his defense zone area or the center free-play zone.

A player cannot hit the puck when it lies in the opponent’s

defense area.

A puck knocked out of the rink is put into play from the defense

area of the opponent responsible for the out-of-bounds shot.

A player’s play position is directly behind the goal. Play from along

the side of the rink is not permitted.

SCORE

One point for each goal on any type of shot. Set your own total

to determine the winner.

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CONTINUED - WOODWORKS: BEGINNER PROJECT TABLE HOCKEY

PRODUCT SAFETY

For your safety and the safety of those you work with, always read the

safety warnings, which manufacturers print on their labels, and follow

them to the letter. Typical safety advice and instructions will contain

information such as the following:

WARNING!Removal of old paint by sanding, scraping or other means

may generate dust or fumes that contain lead. Exposure to lead dust

or fumes may cause brain damage or other adverse health effects,

especially in children or pregnant women. Controlling exposure to lead

or other hazardous substances requires the use of proper protective

equipment, such as properly fitted respirator (NIOSH approved) and

proper containment and cleanup. For more information, call the

National Lead Informations Center at 1-800-424-LEAD (in US) or

contact your local health authority.

When using oil-based wood finishing products:

CAUTIONS: CONTAINS ALIPHATIC HYDROCARBONS. Contents

are COMBUSTIBLE.Keep away from heat and open flame. VAPOR

HARMFUL.Use only with adequate ventilation. To avoid overexposure,

open windows and doors or use other means to ensure fresh air entry

during application and drying. If you experience eye watering,

headaches, or dizziness, increase fresh air, or wear respiratory protec-

tion (NIOSH approved), or leave the area. Avoid contact with eyes and

skin. Wash hands after using. Keep container closed when not in use.

Do not transfer contents to other containers for storage.

FIRST AID:In case of eye contact, flush thoroughly with large

amounts of water for 15 minutes and get medical attention. For skin

contact, wash thoroughly with soap and water. In case of respiratory

difficulty, provide fresh air and call physician. If swallowed, do not

induce vomiting. Call Poison Control Center, hospital emergency

room, or physician immediately.

NOTICE:Reports have associated repeated and prolonged occupa-

tional exposure to solvents with permanent brain and nervous system

damage. Intentional misuse by deliberately concentrating and inhaling

contents may be harmful or fatal.

WARNING:This product contains a chemical known to the

State of California to cause cancer and birth defects or other

reproductive harm.

DO NOT TAKE INTERNALLY. KEEP OUT OF REACH

OF CHILDREN.

When using water-based wood finishing products:

CAUTIONS:Use Only With Adequate Ventilation. To avoid overexpo-

sure, open windows and doors or use other means to ensure fresh air

entry during application and drying. If you experience eye watering,

headaches, or dizziness, increase fresh air, or wear respiratory protec-

tion (NIOSH approved), or leave the area. Avoid contact with eyes and

skin. Wash hands after using. Keep container closed when not in use.

Do not transfer contents to other containers for storage.

FIRST AID:In case of eye contact, flush thoroughly with large amounts

of water. Get medical attention if irritation persists. If swallowed, get

medical attention immediately.

WARNING:Contains Alkyl propanols, ethylene glycol, n-methyl pyrroli-

done. VAPOR HARMFUL.Use only with adequate ventilation. To avoid

overexposure, open windows and doors or use other means to ensure

fresh air entry during application and drying. If you experience eye

watering, headaches, or dizziness, increase fresh air, or wear respira-

tory protection (NIOSH approved), or leave the area. Avoid contact with

eyes and skin. Wash hands after using. Keep container closed when not

in use. Do not transfer contents to other containers for storage.

DO NOT TAKE INTERNALLY.

FIRST AID:In case of eye contact, flush thoroughly with large amounts

of water for 15 minutes and get medical attention. For skin contact,

wash thoroughly with soap and water. In case of respiratory difficulty,

provide fresh air and call physician. If swallowed, call Poison Control

Center, hospital emergency room, or physician immediately.

DELAYED EFFECTS FROM LONG-TERM OVEREXPOSURE.

Contains solvents which can cause permanent brain and nervous

system damage. Intentional misuse by deliberately concentrating

and inhaling contents may be harmful or fatal.

WARNING:This product contains a chemical known to the

State of California to cause cancer and birth defects or other

reproductive harm.

KEEP OUT OF REACH OF CHILDREN.

SAFE DISPOSAL OF RAGS AND WASTE.

Please be mindful of the safe way to dispose of rags and other waste.

Rags, steel wool and other waste products soaked with oil finishes or

solvents may spontaneously catch fire if improperly discarded. Place

rags, steel wool and other waste immediately after use in a water-filled

metal container. Tightly seal and dispose of the waste materials in

accordance with local trash removal regulations. Be sure to keep the

waste out of reach of children.

–5–

CONTINUED - WOODWORKS: BEGINNER PROJECT TABLE HOCKEY

This project was adapted with permission from American

Woodworkermagazine, Home Services Publications, Inc.,

an affiliate of Reader’s Digest Association, Inc., Suite 700, 2915

reserved. For subscriptions call toll-free: 1-800-666-3111.

–6–

CONTINUED - WOODWORKS: BEGINNER PROJECT TABLE HOCKEY

GOAL BLOCK

11/2"X 2" X2"

CORNER BLOCK

11/2"X 6" X6"

END RAIL

3/4"X 31/2" X34"

PLAYING SURFACE

1/2"X 34" X46"

FREE-PLAY ZONE

DEFENSE ZONE

STICK

FLATHEAD WOOD-

SCREW AND PLUG

SIDE RAIL

3/4"X 31/2" X47"

PUCK

1/2" H. X 11/2" DIA.

RABBETEDGES TO FIT

IN SIDE AND EDGE GROOVESCUT GOAL OPENING

WITH A STRAIGHT BIT

IN A PLUNGE ROUTER

RABBET

1/4" DEEP X

3/4" WIDE

41/4"

12"

1/2"11/2"

51/2"

7/8"

3/4"

135˚

FIG 1. TABLE HOCKEY DETAILS

1/2"

3/8"

1/4"

DETAIL OF DADO FOR

PLAYING SURFACE

–7–

CONTINUED - WOODWORKS: BEGINNER PROJECT TABLE HOCKEY

FIG 2. STICK CUT TING TEMPLATE

81/2"

/4"

135˚

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Minwax TABLE HOCKEY User manual

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