Mitsubishi Electric PUHZ-SW75VHA User manual

SERVICE MANUAL
CONTENTS
1. REFERENCE MANUAL.................................. 2
2. SAFETY PRECAUTION..................................3
3. FEATURES......................................................7
4. SPECIFICATIONS...........................................8
5. DATA............................................................. 11
6. OUTLINES AND DIMENSIONS.................... 13
7. WIRING DIAGRAM.......................................15
8. WIRING SPECIFICATIONS..........................18
9.
REFRIGERANT SYSTEM DIAGRAM............... 19
10. TROUBLESHOOTING...................................21
11. DISASSEMBLY PROCEDURE..................... 65
No.OCH533
REVISED EDITION-A
SPLIT-TYPE, AIR TO WATER HEAT PUMP
R410A
October 2012
PUHZ-SW75VHA.UK
PUHZ-SW75VHA-BS.UK
Salt proof model
PUHZ-SW75VHA-BS
PUHZ-SW100VHA-BS
PUHZ-SW100YHA-BS
PUHZ-SW120VHA-BS
PUHZ-SW120YHA-BS
Note:
• This manual describes
only service data of the
outdoor units.
PUHZ-SW75VHA-BS.UK
PUHZ-SW100VHA-BS.UK
PUHZ-SW100YHA-BS.UK
PUHZ-SW120VHA-BS.UK
PUHZ-SW120YHA-BS.UK
Outdoor unit
[Model names]
PUHZ-SW75VHA
PUHZ-SW100VHA
PUHZ-SW100YHA
PUHZ-SW120VHA
PUHZ-SW120YHA
[Service ref.]
PUHZ-SW75VHA.UK
PUHZ-SW100VHA.UK
PUHZ-SW100YHA.UK
PUHZ-SW120VHA.UK
PUHZ-SW120YHA.UK
PARTS CATALOG (OCB533)
Revision:
• The function description of
SW7-3, 7-4 and 7-5 (Page
52) have been corrected in
REVISED EDITION-A.
•Please void OCH533.

2
1REFERENCE MANUAL
INDOOR UNIT SERVICE MANUAL
Model name Service ref. Service manual No.
EHST20C-VM6HB
EHST20C-YM9HB
EHST20C-VM6B
EHST20C-YM9B
EHST20C-VM6EB
EHST20C-YM9EB
EHST20C-VM6SB
EHPT20X-VM2HB
EHPT20X-VM6HB
EHPT20X-YM9HB
EHPT20X-VM6B
EHPT20X-YM9B
EHST20C-VM6HB.UK
EHST20C-YM9HB.UK
EHST20C-VM6B.UK
EHST20C-YM9B.UK
EHST20C-VM6EB.UK
EHST20C-YM9EB.UK
EHST20C-VM6SB.UK
EHPT20X-VM2HB.UK
EHPT20X-VM6HB.UK
EHPT20X-YM9HB.UK
EHPT20X-VM6B.UK
EHPT20X-YM9B.UK
OCH531
EHSC-VM6B
EHSC-YM9B
EHSC-VM6EB
EHSC-YM9EB
EHPX-VM2B
EHPX-VM6B
EHPX-YM9B
ERSC-VM2B
EHSC-VM6B.UK
EHSC-YM9B.UK
EHSC-VM6EB.UK
EHSC-YM9EB.UK
EHPX-VM2B.UK
EHPX-VM6B.UK
EHPX-YM9B.UK
ERSC-VM2B.UK
OCH532
OCH533A

3
2SAFETY PRECAUTION
Cautions for units utilizing refrigerant R410A
2-2. CAUTIONS RELATED TO NEW REFRIGERANT
Use new refrigerant pipes.
Make sure that the inside and outside of refrige-
rant piping is clean and it has no contamination
such as sulfur hazardous for use, oxides, dirt,
shaving particles, etc.
In addition, use pipes with specified thickness.
Store the piping indoors, and both ends of the
piping sealed until just before brazing.
(Leave elbow joints, etc. in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small
amount) as the refrigerant oil applied to flares
and flange connections.
In case of using the existing pipes for R22, be careful with
the followings.
· Be sure to perform replacement operation before test run.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige-
rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera-
nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterio-
ration of refrigerant oil etc.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
If large amount of mineral oil enters, that can cause deterio-
ration of refrigerant oil etc.
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Use the specified refrigerant only.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
spec labels provided with our products.
We will not be held responsible for mechanical failure,
system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
2-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must disconnected.
Preparation before the repair service.
• Prepare the proper tools.
• Prepare the proper protectors.
• Provide adequate ventilation.
• After stopping the operation of the air conditioner, turn off
the power-supply breaker.
• Discharge the condenser before the work involving
the electric parts.
Precautions during the repair service.
• Do not perform the work involving the electric parts
with wet hands.
• Do not pour water into the electric parts.
• Do not touch the refrigerant.
• Do not touch the hot or cold areas in the refrigerating cycle.
• When the repair or the inspection of the circuit needs to be
done without turning off the power,
exercise great caution not to touch the live parts.
OCH533A

4
Gravimeter
Unit
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1Gauge manifold ·Only for R410A
·Use the existing fitting specifications. (UNF1/2)
·Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3Electronic scale
4Gas leak detector ·Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check ·Attach on vacuum pump.
6Refrigerant charge base
7Refrigerant cylinder ·Only for R410A ·Top of cylinder (Pink)
·Cylinder with syphon
8Refrigerant recovery equipment
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
OCH533A

5
2-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
Flowchart
Perform the airtight test, vacuum air purging,
additional refrigerant charging (if necessary),
and gas leak check.
• Refer to the flowchart below to determine if the existing pipes can be used and if it is necessary to use a filter dryer.
• If the diameter of the existing pipes is different from the specified diameter, refer to technological data materials to confirm if the pipes can be used.
▼
▼
▼
▼
▼
▼ ▼
Measure the existing pipe thickness and
check for damage.
The existing pipe thickness meets specifica-
tions and the pipes are not damaged.
Check if the existing outdoor unit can operate.
After operating the cooling system for about 30
minutes, do a pump down work.
Disconnect the existing outdoor unit from the
pipes.
Attach the new outdoor unit
Test run
* Refer to 10-2. TEST POINT UNDER TEST RUN.
The existing pipes cannot be reused.
Use new pipes.
* If the existing outdoor unit cannot operate, use
a refrigerant recovery device to collect the refrigerant.
Use new pipes for SW75, SW100 and SW120 models.
The existing pipe thickness does not meet
specifications or the pipes are damaged.
2-4. PRECAUTIONS FOR SALT PROOF TYPE "-BS" MODEL
Although "-BS" model has been designed to be resistant to salt damage, observe the following precautions to maintain the
performance of the unit.
1. Avoid installing the unit in a location where it will be exposed directly to seawater or sea breeze.
2. If the cover panel may become covered with salt, be sure to install the unit in a location where the salt will be washed away
by rainwater. (If a sunshade is installed, rainwater may not clean the panel.)
3. To ensure that water does not collect in the base of the outdoor unit, make sure that the base is level, not at angle. Water
collecting in the base of the outdoor unit could cause rust.
4. If the unit is installed in a coastal area, clean the unit with water regularly to remove any salt build-up.
5. If the unit is damaged during installation or maintenance, be sure to repair it.
6. Be sure to check the condition of the unit regularly.
7. Be sure to install the unit in a location with good drainage.
OCH533A