Mitsubishi Electric Mr.Slim PUHZ-ZRP35VKA User manual

SERVICE MANUAL No.OCH527
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
November 2012
Outdoor unit
[Model name]
PUHZ-ZRP35VKA
PUHZ-ZRP50VKA
PUHZ-ZRP60VHA
PUHZ-ZRP71VHA
PUHZ-ZRP100VKA
PUHZ-ZRP125VKA
PUHZ-ZRP140VKA
PUHZ-ZRP100YKA
PUHZ-ZRP125YKA
PUHZ-ZRP140YKA
[Service Ref.]
PUHZ-ZRP35VKA
PUHZ-ZRP50VKA
PUHZ-ZRP60VHA
PUHZ-ZRP71VHA
PUHZ-ZRP100VKA
PUHZ-ZRP125VKA
PUHZ-ZRP140VKA
PUHZ-ZRP100YKA
PUHZ-ZRP125YKA
PUHZ-ZRP140YKA
PARTS CATALOG (OCB527)
CONTENTS
1. REFERENCE MANUAL·································2
2. SAFETY PRECAUTION·································2
3. FEATURES·····················································6
4. SPECIFICATIONS··········································7
5. DATA·······························································9
6. OUTLINES AND DIMENSIONS···················13
7. WIRING DIAGRAM ······································16
8. WIRING SPECIFICATIONS··························20
9. REFRIGERANT SYSTEM DIAGRAM ·············25
10. TROUBLESHOOTING··································28
11. FUNCTION SETTING ···································93
12. MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER ··106
13. EASY MAINTENANCE FUNCTION··········· 117
14. DISASSEMBLY PROCEDURE···················124
Note:
•This manual describes only
service data of the outdoor
units.
• RoHS compliant products have
<G> mark on the spec name
plate.
PUHZ-ZRP35VKA
PUHZ-ZRP50VKA

2
2-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must be disconnected.
INDOOR UNIT SERVICE MANUAL
Model name Service Ref. Service
Manual No.
PLA-ZRP35/50/60/71/125/140BA PLA-ZRP35/50/60/71/125/140BA.UK OCH535
OCB535
PLA-ZRP100BA PLA-ZRP100BA OCH529
OCB529
PCA-RP35/50/60/71/100/125/140KAQ PCA-RP35/100/125/140KAQ
PCA-RP50/60/71KAQR1 OCH491 OCB491
PCA-RP71/125HAQ PCA-RP71/125HAQ OCH492
OCB492
PKA-RP35/50HAL PKA-RP35/50HAL OCH453
OCB453
PKA-RP60/71/100KAL PKA-RP60/71/100KAL OCH452
OCB452
PSA-RP71/100/125/140KA PSA-RP71/100/125/140KA OCH528
OCB528
PEAD-RP35/50/60/71/100/125/140JA(L)Q PEAD-RP35/50/60/71/100/125/140JA(L)QR1.UK HWE10090
BWE10160
SLZ-KA25VAQ2
SLZ-KA35/50VAQ SLZ-KA25VAQ2.TH SLZ-KA35/50VAQR2.TH OCH493
OCB493
SLZ-KA25VAL2
SLZ-KA35/50VAL SLZ-KA25VAL2.TH SLZ-KA35/50VALR3.TH OC320
2SAFETY PRECAUTION
2-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Preparation before the repair service.
• Prepare the proper tools.
• Prepare the proper protectors.
• Provide adequate ventilation.
• After stopping the operation of the air conditioner, turn off the power-supply beaker.
• Discharge the condenser before the work involving the electric parts.
Precautions during the repair service.
• Do not perform the work involving the electric parts with wet hands.
• Do not pour water into the electric parts.
• Do not touch the refrigerant.
• Do not touch the hot or cold areas in the refrigerating cycle.
• When the repair or the inspection of the circuit needs to be done without turning off the power,
exercise great caution not to touch the live parts.
1REFERENCE MANUAL
OCH527

3
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Gravimeter
Unit
Make sure that the inside and outside of refrige-
rant piping is clean and it has no contaminants
such as sulfur, oxides, dirt, shaving particles, etc,
which are hazard to refrigerant cycle.
In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterio-
ration of refrigerant oil etc.
Store the piping indoors, and both ends of the
piping sealed until just before brazing.
(Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
The refrigerant oil applied to flare and flange
connections must be ester oil, ether oil or
alkylbenzene oil in a small amount.
If large amount of mineral oil enters, that can cause deterio-
ration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition change
may occur in refrigerant and the efficiency will be lowered.
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with
the followings.
· Be sure to clean the pipes and make sure that the insides
of the pipes are clean.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige-
rant can cause deterioration of refrigerant oil etc.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera-
nt will change and the efficiency will be lowered.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
spec labels provided with our products.
We will not be held responsible for mechanical failure,
system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
Use the specified refrigerant only.
OCH527

4
2-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
(1) Flowchart
[4] Refrigerant leakage detection function
This air conditioner can detect refrigerant leakage which may happen during a long period of use. In order to enable
the leakage detection, settings are required to let the unit memorize the initial conditions (initial learning). Refer to 13-3.
INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION.
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1Gauge manifold · Only for R410A
· Use the existing fitting specifications. (UNF1/2)
· Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose · Only for R410A
· Use pressure performance of 5.09MPa·G or over.
3Electronic scale —
4Gas leak detector · Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check · Attach on vacuum pump.
6Refrigerant charge base —
7Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
8Refrigerant recovery equipment —
Perform the airtight test, vacuum air purging,
additional refrigerant charging (if necessary),
and gas leak check.
• Refer to the flowchart below to determine if the existing pipes can be used and if it is necessary to use a filter dryer.
• If the diameter of the existing pipes is different from the specified diameter, refer to technological data materials to confirm if
the pipes can be used.
▼
▼
▼
▼
▼
▼▼
Measure the existing pipe thickness and
check for damage.
The existing pipe thickness meets specifica-
tions and the pipes are not damaged.
Check if the existing air conditioner can operate.
After operating the cooling system for about 30
minutes, do a pump down work.
Disconnect the existing air conditioner from the
pipes.
Attach the new air conditioner
Test run The existing pipes cannot be reused.
Use new pipes.
* If the existing air conditioner cannot operate, use a
refrigerant recovery device to collect the refrigerant.
* In case existing pipes were used for gas or oil
heat pump systems, be sure to clean the pipes for
ZRP100-140 models.
Use new pipes for ZRP35-71 models.
The existing pipe thickness does not meet
specifications or the pipes are damaged.
OCH527

5
(2) Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7 mm or below.)
2Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refriger-
ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A has been speci-
fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also
has partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring
dimensions for R410A below. For 1/2 and 5/8 inch, the dimension B changes.
Use torque wrench corresponding to each dimension.
3Tools for R410A (The following table shows whether conventional tools can be used or not.)
1/4
3/8
1/2
5/8
3/4
6.35
9.52
12.70
15.88
19.05
0.8
0.8
0.8
1.0
—
0.8
0.8
0.8
1.0
1.0
Nominal
dimensions(inch)
Diagram below: Piping diameter and thickness
Outside
diameter (mm)
Thickness (mm)
R410A R22
1/4
3/8
1/2
5/8
3/4
6.35
9.52
12.70
15.88
19.05
9.1
13.2
16.6
19.7
—
9.0
13.0
16.2
19.4
23.3
Nominal
dimensions(inch)
Flare cutting dimensions
Outside
diameter Dimension A ( )
+0
-0.4
(mm)
R410A R22 1/4
3/8
1/2
5/8
3/4
6.35
9.52
12.70
15.88
19.05
17.0
22.0
26.0
29.0
—
17.0
22.0
24.0
27.0
36.0
Nominal
dimensions(inch)
Flare nut dimensions Outside
diameter Dimension B (mm)
R410A
+
+36.0mm for
indoor unit
of RP100,
125 and 140
R22
Gauge manifold
Charge hose
Gas leak detector
Refrigerant recovery equipment
Refrigerant cylinder
Applied oil
Safety charger
Charge valve
Vacuum pump
Flare tool
Bender
Pipe cutter
Welder and nitrogen gas cylinder
Refrigerant charging scale
Vacuum gauge or thermis-
tor vacuum gauge and
vacuum valve
Charging cylinder
Air purge, refrigerant charge
and operation check
Gas leak check
Refrigerant recovery
Refrigerant charge
Apply to flared section
Prevent compressor malfunction
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out
when detaching charge hose
Vacuum drying and air
purge
Flaring work of piping
Bend the pipes
Cut the pipes
Weld the pipes
Refrigerant charge
Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refri-
gerant to thermistor vacuum gauge)
Refrigerant charge
Tool exclusive for R410A
Tool exclusive for R410A
Tool for HFC refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Ester oil and alkylbenzene
oil (minimum amount)
Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can
be used if equipped with adop-
ter for reverse flow check
Tools for other refrigerants
can be used by adjusting
flaring dimension
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants
can be used
Tool exclusive for R410A
Tools and materials Use R410A tools Can R22 tools be used?
(Usable if equipped
with adopter for rever-
se flow)
(Usable by adjusting
flaring dimension)
Can R407C tools be used?
Ester oil:
Alkylbenzene oil: minimum amount
(Usable if equipped
with adopter for rever-
se flow)
(Usable by adjusting
flaring dimension)
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
Dimension A
Dimension B
OCH527

6
3 FEATURES
CHARGELESS SYSTEM
PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT
Max. 30m (PUHZ-ZRP35-140)
The refrigerant circuit with LEV (Linear Expansion Valve) and power receiver always control the optimal refrigerant level
regardless of the length (30 m max. and 5 m min.) of piping. The additional refrigerant charging work during installation
often causes problems. It is completely eliminated by chargeless system. This unique system improves the quality and reli-
ability of the work done. It also helps to speed up the installation time.
REFRIGERANT LEAKAGE DETECTION FUNCTION
PUHZ-ZRP35-140 can detect refrigerant leakage which may happen during a long period of use.
PUHZ-ZRP60VHA
PUHZ-ZRP71VHA
PUHZ-ZRP100VKA
PUHZ-ZRP125VKA
PUHZ-ZRP140VKA
PUHZ-ZRP100YKA
PUHZ-ZRP125YKA
PUHZ-ZRP140YKA
PUHZ-ZRP35VKA
PUHZ-ZRP50VKA
OCH527

7
4 SPECIFICATIONS
A
kW
W
kW
*
/min(CFM )
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
L
mm(in.)
mm(in.)
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) %No.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Mode
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Service Ref. PUHZ-ZRP35VKA PUHZ-ZRP50VKA
Cooling
13
SNB092FGCM
0.6
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
—
Plate fin coil
Propeller fan %1
0.046
45 (1,590)
Reverse cycle
44
46
809+62 (31-13/16+2-7/16)
300 (11-3/16)
630 (24-13/16)
R410A
6.35(1/4)
12.7(1/2)
Flared
Flared
Max. 30m
Max. 50m
Heating Cooling
13
SNB130FGCM2
1.1
Heating
HP switch
Comp.shell thermo
Discharge thermo
Single, 50Hz, 230V
OUTDOOR UNIT
REFRIGERANT PIPING
43 (95)
2.2 (4.8)
0.35 (FV50S) 0.50 (FV50S)
46 (101)
2.4 (5.3)
A
kW
W
kW
*
/min(CFM )
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
L
mm(in.)
mm(in.)
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) %No.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Mode
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Service Ref. PUHZ-ZRP71VHA
PUHZ-ZRP60VHA Cooling
Propeller fan %1
0.06
55 (1,940)
47
48
943 (37-1/8)
67 (148)
3.5 (7.7)
Max. 50m
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
—
Plate fin coil
Reverse cycle
950 (37-3/8)
330+30 (13+1-3/16)
R410A
9.52 (3/8)
15.88 (5/8)
Flared
Flared
Max. 30m
HeatingCooling Heating
HP switch
Comp.shell thermo
Discharge thermo
Single, 50Hz, 230V
OUTDOOR UNIT
REFRIGERANT PIPING
1.31.2
19
SNB130FGCM1 SNB172FSHM1
0.65 (FV50S) 0.70 (FV50S)
OCH527

8
A
kW
W
kW
*
/min(CFM )
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
L
mm(in.)
mm(in.)
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) %No.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Mode
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Service Ref. PUHZ-ZRP140VKAPUHZ-ZRP125VKA
PUHZ-ZRP100VKA Cooling
49
51
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
—
Plate fin coil
Propeller fan %2
0.060+0.060
Reverse cycle
1,050 (41-5/16)
330+30 (13+1-3/16)
1,338 (52-11/16)
R410A
5.0 (11.0)
1.40 (FV50S)
9.52 (3/8)
15.88 (5/8)
Flared
Flared
Max. 30m
Max. 75m
HeatingCooling Heating Cooling
28
3.3
Heating
HP switch
Comp.shell thermo
Discharge thermo
Single 50Hz, 230V
OUTDOOR UNIT
REFRIGERANT PIPING
3.3
2.2
26.5
ANB33FNFMT
50
52
116 (256) 119 (262)
110 (3,880) 120 (4,230)
A
kW
W
kW
*
/min(CFM )
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
L
mm(in.)
mm(in.)
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) %No.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Mode
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Service Ref. PUHZ-ZRP140YKAPUHZ-ZRP125YKA
PUHZ-ZRP100YKA Cooling
49
51
9.5
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
—
Plate fin coil
Propeller fan %2
0.060+0.060
Reverse cycle
1,050 (41-5/16)
330+30 (13+1-3/16)
1,338 (52-11/16)
R410A
5.0 (11.0)
1.40 (FV50S)
9.52 (3/8)
15.88 (5/8)
Flared
Flared
Max. 30m
Max. 75m
HeatingCooling Heating Cooling
3.3
Heating
HP switch
Comp.shell thermo
Discharge thermo
3phase, 50Hz, 400V
OUTDOOR UNIT
REFRIGERANT PIPING
3.32.2
110 (3,880) 120 (4,230)
811
ANB33FNCMT
50
52
124 (273) 126 (278) 132 (291)
OCH527

9
5DATA
5-1. REFILLING REFRIGERANT CHARGE (R410A : kg) PUHZ-ZRP35-140
U-V
U-W
W-V
Service Ref.
Compressor model
Winding
Resistance
()
SNB130FGCM1
(at 20°C)
SNB092FGCM
0.64
0.64
0.64
0.64
0.64
0.64
0.64
0.64
0.64
1.34
1.34
1.34
0.466
0.466
0.466
1.20
1.20
1.20
PUHZ-ZRP60VHA
ANB33FNFMT ANB33FNCMTSNB172FSHM1
PUHZ-ZRP100/125/140VKA PUHZ-ZRP100/125/140YKA
PUHZ-ZRP35VKA
SNB130FGCM2
PUHZ-ZRP50VKA
PUHZ-ZRP71VHA
Service Ref.
Compressor model
(at 20°C)
U-V
U-W
W-V
Winding
Resistance
()
Additional charge is required for pipes longer
than 30 m.
Service Ref. Piping length (one way) Initial
charged
10m 20m 30m 40m 50m 60m 75m
PUHZ-ZRP35VKA 1.8 2.0 2.2 2.4 2.6 — — 2.2
PUHZ-ZRP50VKA 2.0 2.2 2.4 2.6 2.8 — — 2.4
PUHZ-ZRP60VHA 3.1 3.3 3.5 4.1 4.7 — — 3.5
PUHZ-ZRP71VHA 3.1 3.3 3.5 4.1 4.7 — — 3.5
PUHZ-ZRP100VKA
PUHZ-ZRP100YKA 4.6 4.8 5.0 5.6 6.2 6.8 7.4 5.0
PUHZ-ZRP125VKA
PUHZ-ZRP125YKA 4.6 4.8 5.0 5.6 6.2 6.8 7.4 5.0
PUHZ-ZRP140VKA
PUHZ-ZRP140YKA 4.6 4.8 5.0 5.6 6.2 6.8 7.4 5.0
5-2. COMPRESSOR TECHNICAL DATA
OCH527

10
5-3. NOISE CRITERION CURVES
1.5m
1m
MICROPHONE
UNIT
GROUND
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-ZRP35VKA
PUHZ-ZRP50VKA
COOLING
MODE
HEATING
44
SPL(dB)
46
LINE
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
BAND CENTER FREQUENCIES, Hz
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
BAND CENTER FREQUENCIES, Hz
PUHZ-ZRP60VHA
PUHZ-ZRP71VHA
COOLING
MODE
HEATING
47
SPL(dB)
48
LINE
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-ZRP100VKA
PUHZ-ZRP100YKA
COOLING
MODE
HEATING
49
SPL(dB)
51
LINE
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-ZRP125/140VKA
PUHZ-ZRP125/140YKA
COOLING
MODE
HEATING
50
SPL(dB)
52
LINE
OCH527

11
TotalElectrical circuitRefrigerant circuitIndoor side
Outdoor
side
Representative matching
SHF
BF
W
kW
Mode
Capacity
Input
PLA-ZRP71BA
PLA-ZRP71BA
Cooling
7,100
1.77
Heating
8,000
1.99
7.36
2.65
1.01
65
45
11
5
27
19
14.3
35
24
0.85
0.10
8.39
2.56
0.70
70
43
1
5
20
15
37.1
7
6
—
—
1 , 50
230
PUHZ-ZRP71VHA
1 , 50
230
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
V
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Indoor unit
D.B.
W.B.
D.B.
D.B.
W.B.
PLA-ZRP35BA PLA-ZRP50BA PLA-ZRP60BA
PLA-ZRP35BA PLA-ZRP50BA PLA-ZRP60BA
Cooling
3,600
0.79
Heating
4,100
0.86
Cooling
5,000
1.43
Heating
6,000
1.57
Cooling
6,100
1.78
Heating
7,000
2.04
3.54
2.58
1.11
63
44
14
5
27
19
17.7
35
24
0.96
0.24
3.92
2.03
0.74
60
34
4
5
20
15
31.1
7
6
—
—
6.19
2.79
0.95
66
46
9
5
27
19
15.8
35
24
0.84
0.19
6.86
2.54
0.69
74
43
2
5
20
15
36.2
7
6
—
—
7.68
2.61
0.90
67
45
9
5
27
19
13.9
35
24
0.77
0.16
8.87
2.81
0.72
77
47
3
5
20
15
40.1
7
6
—
—
1 , 50
230
PUHZ-ZRP35VKA
1 , 50
230
1 , 50
230
PUHZ-ZRP50VKA
1 , 50
230
1 , 50
230
PUHZ-ZRP60VHA
1 , 50
230
0.36 0.29 0.36 0.29 0.36 0.29 0.75 0.69
5-4. STANDARD OPERATION DATA
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/cm²)
OCH527

12
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/cm²)
TotalElectrical circuitRefrigerant circuitIndoor side
Outdoor
side
Representative matching
SHF
BF
W
kW
Mode
Capacity
Input
PLA-ZRP100BA PLA-ZRP125BA PLA-ZRP140BA
PLA-ZRP100BA PLA-ZRP125BA PLA-ZRP140BA
Cooling
10,000
2.60
Heating
11,200
2.61
Cooling
12,500
3.87
Heating
14,000
3.67
Cooling
13,400
4.37
Heating
16,000
4.70
10.87/3.84
2.58
0.94
66
43
12
5
27
19
12.9
35
24
0.74
0.21
10.96/3.88
2.43
0.68
72
41
5
5
20
15
40.9
7
6
—
—
16.50/5.84
2.75
0.85
72
46
8
5
27
19
12.5
35
24
0.74
0.18
15.66/5.54
2.81
0.69
81
46
5
5
20
15
42.3
7
6
—
—
18.68/6.61
2.73
0.86
72
47
8
5
27
19
11.7
35
24
0.72
0.12
20.19/7.14
2.78
0.66
84
47
4
5
20
15
46.6
7
6
—
—
1 , 50
230
1/3, 50
230/400
1 , 50
230
1/3, 50
230/400
1 , 50
230
1/3, 50
230/400
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
V
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Indoor unit
D.B.
W.B.
D.B.
D.B.
W.B.
PUHZ-ZRP100VKA
PUHZ-ZRP100YKA PUHZ-ZRP125VKA PUHZ-ZRP125YKA PUHZ-ZRP140VKA PUHZ-ZRP140YKA
1.00 0.94 1.00 0.94 1.07 1.00
OCH527

13
6OUTLINES AND DIMENSIONS
PUHZ-ZRP35VKA
PUHZ-ZRP50VKA Unit : mm
Free space around the outdoor unit (basic example)
100mm or more as long as no obstacle is placed on the rear and right-and-left sides of the unit
2 sides should be open in the right, left and rear side.
Please secure the unit firmly with 4 foundation (M10) bolts. (Bolts, washers and nut must be purchased locally).
FOUNDATION BOLTS
Piping and wiring connection can be made from the rear direction only.
PIPING-WIRING DIRECTION
500mm or more 100mm or more100mm or more
Basically open
350mm or more
Service port Connection for
gas pipe FLARE :12.7 (1/2F)
Connection for liquid pipe FLARE :6.35 (1/4F)
Service panel for charge plug
Service panel Earth terminal
( )
Terminal connection Left࡮࡮࡮Power supply wiring Right࡮࡮࡮Indoor/Outdoor wiring
23.2
99.5
164.5 492
193.5
35°
43°
Air discharge
Air intake
Air intake
oval hole
4-10×21
drain hole
:42
360
330
32.5 300
40
404.5
48
Handle for moving
Installation bolt pitch
22.3
630
320
8.5
809 500
310
154.5
62
FOUNDATION
18
<Foundation bolt height>
Less than
OCH527

14
Unit : mm
PUHZ-ZRP60VHA
PUHZ-ZRP71VHA
Air Intake
Rear Air Intake
Handle for moving
Handle for moving
322
950
473 943
23
*1 447
*1 431
673
2
1
Handle for moving
Handle for moving Service panel
Earth terminal
Left···Power supply wiring Right···Indoor/Outdoor wiring
Terminal Connections
Rear piping cover
Front piping cover
Side Air Intake
Handle for moving
40
54
28 370 19
417
53
57 41
600 175175
330
Rear Air Intake
Air Discharge
Side Air Intake Installation Feet
2-U Shaped notched holes (Foundation Bolt M10)
2-12 %36 oval holes (Foundation Bolt M10)
30
220 145 145 14530
81 219
71
71
Bottom piping hole (Knockout)
Drain hole (5-:33)
Piping Knockout Hole Details
19 55
23 27 92
92
4075
73 63
Right piping hole (Knockout) Right trunking hole
(Knockout)
Power supply wiring hole (2-:27Knockout)
:92
27 55
7323 63
40
92 65
45
Front piping hole (Knockout)
Front trunking hole (Knockout)
Power supply wiring hole (2-:27Knockout)
:92
4045
65
92
27 55
23 73 63
Rear piping hole (Knockout)
Rear trunking hole (Knockout)
Power supply wiring hole (2-:27Knockout)
:92
Example of Notes
Refrigerant GAS pipe connection (FLARE):15.88(5/8 inch) Refrigerant LIQUID pipe connection (FLARE):9.52(3/8 inch) *1...Indication of STOP VALVE connection location.
Over
Over
Less than
Piping and wiring connections can be made from 4 directions: front, right, rear and below.
4 PIPING-WIRING DIRECTIONS
3 FOUNDATION BOLTS2 SERVICE SPACE
1 FREE SPACE (Around the unit)
The diagram below shows a basic example. Explanation of particular details is given in the installation manuals etc.
Over10
500
500
Over100
Dimensions of space needed for service access are shown in the below diagram.
Service space
30
Please secure the unit firmly with 4 foundation (M10) bolts. (Bolts and washers must be purchased locally.)
<Foundation bolt height>
FOUNDATION
over 100mm
over 500mm
over 10mm
FREE
over 10mm
OCH527

15
Unit : mm
PUHZ-ZRP100VKA
PUHZ-ZRP125VKA
PUHZ-ZRP140VKA
PUHZ-ZRP100YKA
PUHZ-ZRP125YKA
PUHZ-ZRP140YKA
FOUNDATION
30
Service space
150
500
500
10
The diagram below shows a basic example. Explanation of particular details are given in the installation manuals etc.
Dimensions of space needed
for service access are
shown in the below diagram.
<Foundation bolt height>
Please secure the unit firmly with 4 foundation (M10) bolts. (Bolts and washers must be purchased locally.)
1 FREE SPACE (Around the unit) 2 SERVICE SPACE 3 FOUNDATION BOLTS
4 PIPING-WIRING DIRECTIONS
Piping and wiring connections can be made from 4 directions: front, right, rear and below.
Piping Knockout Hole Details
PUHZ-ZRP100~140VKA
PUHZ-ZRP100~140YKA
Model
919
1067
A
···Refrigerant GAS pipe connection (FLARE)ø15.88(5/8F) ···Refrigerant LIQUID pipe connection (FLARE)ø 9.52(3/8F) *1···Indication of STOP VALVE connection location.
Less than
1
2
Over
Over
Over
Over
Example of Notes
Side Air Intake
Rear Air Intake
Handle for moving
Handle for moving
Power supply wiring hole (ø27Knockout)
Front piping hole (Knockout)
Front trunking hole (Knockout)
Power supply wiring hole (ø40Knockout)
60 55
6373
55
27
26
75
92
60
ø92
Power supply wiring hole (ø27Knockout)
Right piping hole (Knockout)
Right trunking hole (Knockout)
Power supply wiring hole (ø40Knockout)
75 50
26 27 63
73
29 92
55
92
60
ø92
Power supply wiring hole (ø27Knockout)
Rear piping hole (Knockout)
Rear trunking hole (Knockout)
Power supply wiring hole (ø40Knockout)
75
6055
6373
26 55
27
60
92
ø92
Over 10mm
Over 10mm
FREE
Over 150mm
Over 1000mm
Handle for moving
Earth terminal
Service panel
21
Handle for moving
Terminal connection
Left···Power supply wiring Right···Indoor/Outdoor wiring
632
*1 450 A
369
362
26
1338
1050
*1 442
Air intake
Front piping cover
Rear piping cover
Drain hole (5-ø33)
Bottom piping hole (Knockout)
81
45
154136
110 160 160 160
86
Rear Air Intake
Air Discharge
Side Air Intake
Installation Feet
2-U Shaped notched holes (Foundation Bolt M10)
2-12×36 Oval holes (Foundation Bolt M10)
28
370
60
30
225
225
330
600
417 19
70
42
40 53
56
0
OCH527

16
7WIRING DIAGRAM
PUHZ-ZRP35VKA PUHZ-ZRP50VKA
C. B. S. B.
CNF1
(WHT)
MF1
MS
3~
MS
3~
7
1
TH7/6
(RED)
63H
(YLW)
TH3
(WHT)
TH4
(WHT)
TH7 TH6 TH3 TH4
4121
TH33
(YLW)
TH33
1
t°
321
31
33
11
t° t° t°
TH32
(BLK)
TH32
21
t°
CN3
(WHT)
TH8
21
t° t°
63H
LEV-A
(WHT)
LEV-A
LEV-B
(RED)
LEV-B
61
MM
LED2
LED1
61
CNVMNT
(WHT)
31
31
CNDM
(WHT)
CNSW
(WHT)
CN51
(WHT)
CNMNT
(WHT)
CNM
(WHT)
51
51
1
1
2
2
11
11
12 12
3
6
6
6
6
5
SW7
SW6
SW1
CN31
1
SW5
SW8
SW4
SWP
14
21S4
(GRN)
X52
21S4
1
3
CN5
(WHT)
31
TB7
2
1
CND
(WHT)
CN2M
(WHT)
M-NET ADAPTER
M-NET
ABS
When M-NET adapter is connected
5
3
5
1
POWER SUPPLY
~/N 230V 50Hz
INDOOR
UNIT
TB1
L N S1 S2 S3
RED
WHT
YLW
GRN/YLW
ORN
BRN
CB2
Q1
DS1 RS1
F4 F3
52C LD-E3
CB1
BLK BLK BLK BLK BLK
ACL
*
1
*
1
IPM
BLK
WHT
W
V
URED LD-U
LD-V
LD-W
MC
CNSW
(WHT)
DS2
F2 F1
LD-E2
LD-EI
LD-S1
LD-S2
LD-S3
LD-LI
LD-NI
LD-R0/S0LD-R/L
TB1
MC
MF1
21S4
63H
TH3, TH33
TH4
TH6
TH7
TH8
LEV-A, LEV-B
ACL
Terminal Block < Power Supply, Indoor/Outdoor>
Motor for Compressor
Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
Thermistor <Outdoor Pipe >
Thermistor <Discharge >
Thermistor <Outdoor 2-Phase Pipe >
Thermistor <Outdoor >
Thermistor <Heat Sink >
TH32 Thermistor <Comp. surface >
Electronic Expansion Valve
Reactor
Controller Circuit Board
Lead Wire <U-Phase
>
Resistor
LD-U Lead Wire <V-Phase
>
LD-V Lead Wire <W-Phase
>
LD-W Lead Wire <L-Phase
>
LD-LI Lead Wire <N-Phase
>
LD-NI Lead Wire <L-Phase(Reactor)
>
LD-R0/S0, LD-R/L
LD-S1, LD-S2, LD-S3
LD-EI, LD-E2, LD-E3
Lead Wire <Indoor/Outdoor >
Lead Wire <Ground >
Q1
CB1, CB2
Diode Bridge
DS1, DS2 Power Module
IGBT
IPM
RS1
CNVMNT
CNDM
LED1, LED2
LED <Operation Inspection Indicators >
Connector
<Connected to Optional M-NET Adapter Board
>
Connector < Connected for Option (Contact Input) >
C. B.
SYMBOL NAME SYMBOL NAME
CNMNT Connector
<Connected to Optional M-NET Adapter Board
>
Relay
52C
Fuse <10A >
F1, F2 Fuse <3.15A
>
F3, F4
X52
CN51
CNSW
Relay
Connector <Connection for Option
>
Connector <Connection for Switch Board >
SYMBOL
M-NET ADAPTER
NAME
TB7
CN5
CND
CN2M
Terminal Block <M-net connection>
Connector <Transmission>
Connector <Power Supply>
Connector <M-NET communication>
Switch <Forced Defrost, Defect History
Record Reset, Refrigerant Address
>
Switch <Test Operation >
Switch <Function Switch >
Switch <Function Setup >
SW1
SW4
SW5
SW7 Switch <Function Setup
>
Switch <Pump Down >
SW8
S. B.
Main Smoothing Capacitor
Switch <Model Select >
SW6
Switch Board
SWP Connector <Emergency Operation
>
Connector <A-Control Service Inspection Kit >
Connector <Connector for Controller Board >
CN31
CNM
CNSW
12345678
12345678
OFF
ON
35V
MODEL SW6
*1. MODEL SELECT
SW5-6 *2
OFF
ON
OFF
ON
50V
OFF
ON
123456
123456
*2. SW5 -1 to 5 : Function Switch
The black square ( ) indicates a switch position.
OCH527

17
PUHZ-ZRP60VHA PUHZ-ZRP71VHA
12345678
MODEL SW6
*1. MODEL SELECT
SW5-6 *2
OFF
123456
OFF
ON
60V
ON
12345678
*2. SW5 -1 to 5 : Function Switch
OFF
123456
OFF
ON
71V
ON
P. B.
C. B.
CNF1
(WHT)
MF1
MS
3~
7
1
TRANS
CNDC
(PNK)
3
1
TH7/6
(RED)
63H
(YLW)
TH3
(WHT)
TH4
(WHT)
TH7 TH6 TH3 TH4
4121
TH33
(YLW)
TH33
1
t° t° t° t° t° t°
321
31
TH32
(BLK)
TH32
21
63H
LEV-A
(WHT)
LEV-A
LEV-B
(RED)
LEV-B
61
MM
LED1
LED2
61
CNVMNT
(WHT)
31
CNDM
(WHT)
CN51
(WHT)
1
3
1
5
CNMNT
(WHT)
CNM
(WHT)
51
35
SW7
SW6SW1
SW9
CN31
1
*
1
*
1
SW5SW8SW4 SWP
CN3S
(WHT)
1
3
14
X51
CNS
(WHT)
CNAC
(WHT)
SS
(WHT)
21S4
(GRN)
X52
F1
F2
F4
F3
21
43
21S4
31
13 13
CN4
(WHT)
12
2
CN52C
(RED)
2
2
1
CN2
(WHT) 71
5
CN5
(WHT)
31
TB7
2
1
CND
(WHT)
CN2M
(WHT)
M-NET ADAPTER
M-NET
ABS
When M-NET adapter is connected
5
3
5
1
WHT
LI
EI
NI
LO NO
E2 E3
N. F.
12
2
3
1
3
1
1
22
CN5
(RED)
CNAC1
(WHT) CNAC2
(RED)
CN52C
(BLK)
52C
RED
POWER SUPPLY
~/N 230V 50Hz
INDOOR
UNIT
TB1
L N S1 S2 S3
RED
BLU
BLK
BLK
BLK
YLW
GRN/YLW
ORN BRN
CY2
CY1
CB1 CB2 CB3
TABU
TABV TH8
IPM
TABW
TABR
TABS
CN3
(WHT)
CN2
(WHT)
CN4
(WHT)
CN5
(RED)
1
7
1
2
1
2
1
2
2
2
5
WHT
RED
PFC
RED
WHT
RED
WHT
ACL
MS
3~
BLK
WHT
RED
U
V
W
MC
t°
TB1
MC
MF1
21S4
63H
TH3, TH33
TH4
TH6
TH7
TH8
LEV-A, LEV-B
ACL
Terminal Block <Power Supply, Indoor/Outdoor>
Motor for Compressor
Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
Thermistor <Outdoor Pipe>
Thermistor <Discharge>
Thermistor <Outdoor 2-Phase Pipe>
Thermistor <Outdoor>
Thermistor <Heat Sink>
TH32 Thermistor <Comp. surface>
Electronic Expansion Valve
Reactor
CY1,CY2 Capacitor
Power Circuit Board
Connection Terminal <U/V/W-Phase>
P.B.
TABU/V/W
Noise Filter Circuit Board
Connection Terminal <L-Phase>
Connection Terminal <Ground>
N.F.
LI/LO Connection Terminal <N-Phase>
NI/NO
EI,E2,E3
Controller Circuit Board
Switch < Forced Defrost, Defect History
Record Reset, Refrigerant Address
>
Switch <Test Operation >
Switch <Function Switch >
Switch <Function Setup >
Switch <Pump Down>
SW1
SW4
SW5
SW7 Switch <Function Setup
>
SW8
SWP
CN51
CNM
CNVMNT
CNDM
LED1,LED2
LED
<Operation Inspection Indicators
>
Connector < A-Control Service Inspection Kit >
Connector
<Connected to Optional M-NET Adapter Board>
Connector
< Connected for Option (Contact Input)>
C.B.
Main Smoothing CapacitorCB1~CB3
52C Relay
52C
SYMBOL NAME
SYMBOL NAME SYMBOL NAME
Connection Terminal <L/N-Phase>
TABR/S
CNMNT Connector
<Connected to Optional M-NET Adapter Board>
Switch <Model Select >
SW6
Connector <Emergency Operation>
CN31 Connector <Connection for Option>
CN3S
Switch
SW9
X51,X52 Relay
SS Connector <Connection for Option>
Connector <Connection for Option>
SYMBOL
M-NET ADAPTER
NAME
TB7
CN5
CND
CN2M
Terminal Block <M-net connection>
Connector <Transmission>
Connector <Power Supply>
Connector <M-NET communication>
Fuse <T6.3AL250V>
F1~4
ConverterPFC
Power ModuleIPM
The black square ( ) indicates a switch position.
OCH527

18
PUHZ-ZRP100VKA PUHZ-ZRP125VKA PUHZ-ZRP140VKA
12345678
12345678
12345678
OFF
ON
100V
MODEL SW6
*1. MODEL SELECT
*2. SW5 -1 to 5 : Function Switch
SW5-6 *2
OFF
ON
OFF
ON
125V
OFF
ON
OFF
123456
123456
123456
OFF
ON
140V
ON
The black square ( ) indicates a switch position.
TB1
MC
MF1, MF2
21S4
63H
TH3, TH33
TH4
TH6
TH7
DCL
Terminal Block <Power Supply, Indoor/Outdoor >
Motor for Compressor
Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
Thermistor <Outdoor Pipe>
Thermistor <Discharge>
Thermistor <Outdoor 2-Phase Pipe>
Thermistor <Outdoor>
TH8 Thermistor (internal) <Heat Sink>
TH32 Thermistor <Comp. surface>
Electronic Expansion Valve
Reactor
CB Main Smoothing Capacitor
CY1,CY2 Capacitor
Controller Circuit Board
C.B.
SYMBOL
NAME SYMBOL NAME SYMBOL NAME
Switch <Function Setup>
Switch < Forced Defrost, Defect History Record
Reset, Refrigerant Address
>
Switch <Test Operation>
Switch <Function Switch>
Switch <Model Select>
SW7
SW1
SW4
SW5
SW6
Switch <Function Setup>
SW8
Switch <Pump Down>
SWP
Connector <Emergency Operation>
CN31
LED1, LED2
F1~F4 LED <Operation Inspection Indicators>
CN51
CNM
CNMNT
CNVMNT
CNDM
Connector <A-Control Service Inspection Kit>
Connector
<Connected to Optional M-NETAdapter Board>
Connector
<Connected to Optional M-NETAdapter Board>
Connector
<Connected for Option (Contact Input)>
Fuse <T6.3AL250V>
X51,X52 Relay
SS Connector <Connection for Option>
Connector <Connection for Option>
CN3S Connector <Connection for Option>
LEV-A, LEV-B, LEV-C
Power Module
N2 Connection Terminal
Connection Terminal <Reactor>
Connection Terminal <Ground>
DCL1,DCL2
IGBT
EI,E2,E3,E4
P.B. Power Circuit Board
Connection Terminal <U/V/W-Phase>
P2 Connection Terminal
NI Connection Terminal <N-Phase>
LI Connection Terminal <L-Phase>
U/V/W Switch
SW9
CN5
(WHT)
31
TB7
2
1
CND
(WHT)
CN2M
(WHT)
M-NETADAPTER
M-NET
ABS
When M-NET adapter is connected
CNVMNT
(WHT)
31
CNDM
(WHT)
CN51
(WHT)
1
3
1
5
CNMNT
(WHT)
CNM
(WHT)
51
LEV-A
(WHT)
LEV-A
C. B.
LEV-B
(RED)
LEV-B
6
35
1
TH7/6
(RED)
63H
(YLW)
TRANS
X51
TH3
( WHT )
CNDC
(PNK)
CNF1
(WHT)
CNF2
(WHT)
TH4
( WHT )
TH7 TH6 TH3 TH4
4121
TH33
( YLW )
TH33
3
t° t° t° t° t° t°
121
SW7
SW6SW1
SW9
CN31
141
MF1
MF2
MS
3~
MM
MS
3~
7
1
CN2
(WHT)
CNS
(WHT)
CNAC
(WHT)
CN4
(WHT)
SS
( WHT )
21S4
( GRN )
21
LED1
LED2
X52
F1
F2
F4
F3
*
1
*
1
21
43
SW5SW8SW4 SWP
21S4
CN3S
(WHT)
1
3
61
31
7
1
3
1
2
31
71
7
2
TH32
( BLK )
TH32
21
13 13
CN52C
(RED)
3
3
1
63H
5
3
5
1
5
LEV-C
(BLU) 6
1
LEV-C
140 only
M
DCL2
IGBT
N2
P2
TH8
MS
3~
U
U
V
V
W
W
CN2
( WHT )
CN4
( WHT )17
12
2
P. B.
CNDC
(PNK)
BLK
WHT
CY1
CY2
LINI
EI
E4
E2
E3
POWER SUPPLY
~/N 230V 50Hz
INDOOR
UNIT
TB1
L N S1 S2 S3
MC
3
1
3
1
2
RED
CNAC1
(WHT)
CNAC2
(RED)
13
1
3
CN52C
(RED)
52C
52C
BLU
YLW
GRN/YLW
ORN BRN
RED
WHT
RED
BLK BLK
BLK
BLK
DCL1
DCL
CB
t°
SYMBOL
M-NET ADAPTER
NAME
TB7
CN5
CND
CN2M
Terminal Block <M-net connection>
Connector <Transmission>
Connector <Power Supply>
Connector <M-NET communication>
OCH527

19
TB1
MC
MF1, MF2
21S4
63H
TH3, TH33
TH4
TH6
TH7
LEV-A, LEV-B, LEV-C
ACL1~ACL4
Terminal Block <Power Supply>
TB7 Terminal Block <M-NET connection>
CN5 Connector <Transmission>
CND Connector <Power Supply>
CN2M Connector <M-NET communication>
TB2 Terminal Block <Indoor/Outdoor>
Motor for Compressor
Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
Thermistor <Outdoor Pipe>
Thermistor <Discharge>
Thermistor <Outdoor 2-Phase Pipe>
Thermistor <Outdoor>
TH8 Thermistor <Heat Sink>
TH32 Thermistor <Comp. surface>
Electronic Expansion Valve
Reactor
RS Rush Current Protect Resistor
X52CA 52C Relay
CK Capacitor
Power Circuit Board
Connection Terminal <U/V/W-Phase>
P.B.
TB-U/V/W
Noise Filter Circuit Board
Connection Terminal < L1/L2/L3/N-Power Supply >
N.F.
LI1/LI2/LI3/NI
Connection Terminal < L1/L2/L3/N-Power Supply >
LO1/LO2/LO3/NO
Controller Circuit Board
Connector <Emergency Operation>
Switch <Function Setup>
Switch
SW8
CN31
C.B.
Connection TerminalN-IN Connection TerminalCK-OU
Connection Terminal <Ground>GD1, GD3
Connection Terminal <L1-Power Supply>L1-A1/IN
SYMBOL
M-NET ADAPTER
NAME SYMBOL NAME SYMBOL NAME
Connection Terminal < L1/L2/L3-Power Supply>
TB-L1/L2/L3
SW9 Switch <Pump Down>
SWP
Connector <Connector for Option>
CN3S
Connection Terminal <L1-Power Supply>L1-A2/OU Connection Terminal <L2-Power Supply>L2-A2/OU Connection Terminal <L3-Power Supply>L3-A2/OU
Converter Circuit Board
CONV.B.
Switch < Manual Defrost, Defect History Record
Reset, Refrigerant Adress
>
SW1
Switch <Model Select>
SW6
Switch <Function Setup>
SW7
Switch <Test Operation>
SW4
LED1,LED2
LED <Operation Inspection Indicators>
CNM
CNMNT
CNVMNT
Connector < A-Control Service Inspection Kit >
Connector
< Connect to Optional M-NET Adapter Board >
Connector
< Connect to Optional M-NET Adapter Board >
CNDM
Connector < Connection for Option(Contact Input) >
CN51 Connector <Connection for Option>
SS Connector <Connection for Option>
X51,X52 Relay
FUSE <T6.3AL250V>
F1~F4
Connection Terminal
TB-N
Switch <Function Switch, Model Select>
SW5
LEV-A
(WHT)
61
3
LEV-B
(RED)
61
CNVMNT
(WHT)
CN4
(WHT)
CNMNT
(WHT)
3151
CN5
(WHT)
31
TB7
5
1
2
5
1
CND
(WHT)
CN2M
(WHT)
M-NET
When M-NET adapter is connected
71 2
1
12
34
CNS
(WHT)
13
21S4
(GRN)
MF1
TRANS
MF2
CNF1
(WHT)
CNF2
(WHT)
1
3
CNDC
(PNK)
CN2
( WHT )
CNAC
( WHT )
X51 X52
13
SS
(WHT)
+
--
+
+
ACL1
ACL2
ACL3
ACL4
CN7
(WHT) CN2
(WHT)
CK
L3-OU
L2-OU
L1-OU
L3-A2
L2-A2 L1-A2
L1-A1
L1-IN
N-IN
CK-OU
TB-W
TB-N
BLK
WHT
RED
BLK WHTRED
BLK
BLU
WHT
RED
RED
RED RED
RED
BLK
BLK BLK
WHT
BRN
BLU
GRN/YLW
WHT
RED
TB-V
TB-U
TB-L3 TB-L2 TB-L1
W
V
U
MC
CN4
(WHT)
BLK
BLU
CNAC1
(WHT)
CN7
(WHT) WHT
WHT
CN5
(RED)
CNCT
(RED) CNAC2
(RED)
CNL
(BLU)
CNDC
(PNK)
RS
P. B.
C. B.
N. F.
CONV. B.
LO1
GD1 GD3
LO2
LO3
NO
LI1
LI2
LI3
NI
TB1
TB2
POWER SUPPLY
3N~
400V 50Hz
INDOOR
UNIT
1
F2
F1
F3
F4
TH7/6
( RED )
63H
(YLW)
TH3
( WHT )
TH4
( WHT )
TH7 TH6 TH3 TH4
4121
TH33
( YLW )
TH33
3
t° t° t° t° t° t°
121
31
TH32
( BLK )
TH32
21
63H
2
2
1
7
23
12345678
12345678
12345678
OFF
ON
100Y
MODEL SW6
*1. MODEL SELECT
*2. SW5 -1 to 5 : Function Switch
SW5-6 *2
OFF
ON
OFF
ON
125Y
OFF
ON
OFF
123456
123456
123456
OFF
ON
140Y
ON
37
BLK
7
1
7
1
71
RED
X52CA
RED
+
--
33
1
3121
LEV-A LEV-B
MM
LED1
LED2
CNM
(WHT)
114
1
3
1
3
1
5
35
CNDM
(
WHT
)
CN3S
(
WHT
)
CN51
(
WHT
)
SW7
SW6SW1
SW9
CN31
SW5SW8SW4 SWP
21S4
ABS
2
MS
3
~
2
1
CN6
(WHT)
2
1
2
++
--
1331
31
L1
L2
L3
N
S1
S2
S3
YLW
ORN
BRN
31
MS
3~
MS
3~
2
2
M-NET ADAPTER
BLK BLK
BLK
BLU
5
LEV-C
(BLU)
6
1
LEV-C
140 only
M
*
1
*
1
+
+
+
+
TH8
t°
The black square ( ) indicates a switch position.
PUHZ-ZRP100YKA PUHZ-ZRP125YKA PUHZ-ZRP140YKA
OCH527

20
8WIRING SPECIFICATIONS
8-1. FIELD ELECTRICAL WIRING (power wiring specifications)
1
2
S1
S2
S3
S1
S2
S3
Indoor/outdoor
unit connection
cable
Indoor
unit
Unit
power
supply
Outdoor
unit
Remote
controller
L
N
Earth leakage breaker
wiring circuit breaker or
isolating switch

Earth leakage breaker
wiring circuit breaker or
isolating switch

L
N1 21 2
S1
Indoor
unit
S2
S3
S1
S2
S3
S1
S2
S3
Unit
power
supply Indoor/outdoor
unit connection
cable
Indoor
unit
Outdoor
unit
Remote
controller

Earth leakage breaker
wiring circuit breaker or
isolating switch

1
21
21
2
S1
S2
S3
S1
S2
S3
S1
S2
S3
S1
S2
S3
Indoor/outdoor
connection cable
Indoor
unit
Unit
power
supply
Indoor
unit
Indoor
unit
Outdoor
unit
Remote
controller
L
N
1:1 system Electrical wiring Synchronized twin and triple system Electrical wiring
• Synchronized twin
• Synchronized triple
Notes: 1. Wiring size must comply with the applicable local and national code..
2. Power supply cables and Indoor/Outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable.
3. Install an earth longer than other cables.
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between
power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals
when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
(Design 60245 IEC 57)
S1
S2
S3
S1
S2
S3
A-Control
Outdoor Unit
3 poles isolator
Power supply
Isolator
A-Control
Indoor Unit
Never splice the power cable or the indoor-outdoor connection cable, otherwise it may result in a smoke, a fire or communication failure.
Outdoor unit model RP35, 50V RP60, 70V RP100,125V RP140V RP100, 125, 140Y
Outdoor unit power supply ~/N (single),
50 Hz, 230 V ~/N (single), 50 Hz, 230 V ~/N (single), 50 Hz, 230 V ~/N (single), 50 Hz, 230 V 3N~ (3 ph 4-wires), 50 Hz, 400 V
Outdoor unit input capacity main switch (Breaker) *1 16 A 25 A 32 A 40 A 16 A
Wiring
Wire No. ×
size (mm²)
Outdoor unit power supply 3 × Min. 1.5 3 × Min. 2.5 3 × Min. 4 3 × Min. 6 5 × Min. 1.5
Indoor unit-Outdoor unit *2 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar)
Indoor unit-Outdoor unit earth *2 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5
Remote controller-Indoor unit *3 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar)
Circuit rating
Outdoor unit L-N (single)
Outdoor unit L1-N, L2-N, L3-N (3 phase)
*4 AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V
Indoor unit-Outdoor unit S1-S2 *4 AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V
Indoor unit-Outdoor unit S2-S3 *4 DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V
Remote controller-Indoor unit *4 DC 12 V DC 12 V DC 12 V DC 12 V DC 12 V
*1.A breaker with at least 3.0 mm contact separation in each poles shall be provided. Use earth leakage breaker (NV).
Make sure that the current leakage breaker is one compatible with higher harmonics.
Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of inverter.
*2.(RP35-140)
Max. 45 m
If 2.5 mm² used, Max. 50 m
If 2.5 mm² used and S3 separated, Max. 80 m
Max. 80 m Total Max. including all indoor/indoor connection is 80 m.
• Use one cable for S1 and S2 and another for S3 as shown in the picture.
• Max. 50 m Total Max. for PEA. Wiring size 3 × 1.5 (Polar).
*3.The 10 m wire is attached in the remote controller accessory.
*4.The figures are NOT always against the ground.
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device.
Caution: Be sure to install N-Line. Without N-Line, it could cause damage to the unit.
OCH527