Mitsubishi Electric MP-G10-EX User manual

INDUSTRIAL SEWING MACHINE
Attachment
MODEL
MP-G10-EX
TECHNICAL MANUAL
Extension Kit
A180E610P03

FOR SAFE USE
Before the installation, operation, and inspection for this product, read the “FOR SAFE USE” and the
technical manuals carefully. Also read the other technical manuals, “Sewing Machine Head”, “Control
Unit” and “Operation Panel” describing some instructions, which are not in this manual, and use the
sewing machine properly.
SAFETY INDICATIONS
CAUTION
Indicates that incorrect handling may cause hazardous conditions, resulting
in medium or slight personal injury or physical damage. Note that CAUTION
level may lead to a serious consequence according to the circumstances.
Always follow the instructions of both levels because they are important to
personal safety.
CAUTION INDICATIONS
No. Caution indication Description
1
Precaution for sewing machine operation:
Indicates that removing the safety and operating
the sewing
machine for some other purposes with power-on are prohibited.
Please do not operate the sewing machine without
protective equipment such as a needle guard, an eye guard,
a belt cover or the others.
Please turn off the power switch when threading, changing
a needle and a bobbin, cleaning, and lubricating.
2
Caution for fingers injury:
Indicates a possibility of fingers (hands) injury in a certain
condition.
3
Caution for squeezing fingers:
Indicates a possibility of squeezing fingers in a certain condition.

1. Features
The extension kit is a dedicated part for the electronic sewing machine PLK-G1010 standard
specifications, and is used to extend the sewing area in the X axis direction by 110mm. This kit is
configured of the X axis table mechanism part, clamp mechanism part and parts for the sewing
machine including the slide plate and reinforcement support parts, etc.
The pneumatic pressure control device for changing the magnetic type work clamp, mounted as a
standard on the sewing machine, to the pneumatic type clamp is enclosed, so the force for clamping
the material to be stitched can be increased, and the clamping speed can also be adjusted.
2. Specifications
Name ：MP-G10-EX (Extension Kit)
Applicable model:
：PLK-G1010
Sewing area ：210 (X) mm X 100 (Y) mm
Clamp UP position
：30 mm
Pressing operation ：Use foot switch normally provided with the electronic
sewing machine
Drive source air
pressure Primary side ：0.5 MPa（5 kgf /cm2）or more
Secondary side: ：0.4 MPa（4 kgf /cm2）
Trouble such as operation errors could occur if the secondary pressure is set too high.
Use within the range of 0.4 MPa (4 kgf /cm2).
CAUTION
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3. Configuration
★The Fig. numbers in the drawing correspond to the part numbers given in the following explanations.
3.1 Clamp mechanism
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3.1 Clamp mechanism (Parts list)
Fig 部品コード 品名Description 数量
No. Parts No. Amt. Req.
101 M91055020 ﾛｯｶｸｱﾅﾂｷﾄﾒﾈｼﾞ M4X4 Screw M4X4 4
102 MH10A0352 ｶﾗｰ Collar 2
103 M90519050 ﾅｲﾛﾝﾜｯｼｬ Nylon washer 4
104 M91109002 ﾋﾗﾈｼﾞ 11/64(40)X7 Screw 11/64(40)X7 2
105 M90421050 ｻﾞｶﾞﾈ 4 Washer 4 10
106 MH10K0950 ﾚﾊﾞｰ(S2L) Lever (S2L) 1
107 MH10K1950 ﾚﾊﾞｰ(S1) Lever (S1) 2
108 M90538060 ﾅｯｸﾙﾋﾟﾝ(L) Knuckle pin (L) 1
109 ME10P0434 ｴｱｼﾘﾝﾀﾞ Air cylinder 2
110 ME10P0352 ｶﾗｰ Collar 2
111 M93004021 ﾛｯｶｸｱﾅﾂｷﾎﾞﾙﾄ M3X5 Socket bolt M3X5 4
112 MH10A0308 ｵｻｴﾀﾞｲ Clamp bracket 1
113 MH10K0601 ｼﾘﾝﾀﾞﾄﾘﾂｹｲﾀ Cylinder bracket 1
114 M94002017 ｾﾌﾃｨｿｹｯﾄ M4X8 Safety socket bolt M4X8 4
115 M90555060 ﾋﾟﾝ Pin 1
116 M90548060 ﾅｯｸﾙﾋﾟﾝ(R) Knuckle pin (R) 1
117 MH10K2950 ﾚﾊﾞｰ(S2R) Lever (S2R) 1
118 M90822060 ﾋﾟﾝ Pin 1
119 MB10X0455 ｼﾞｸｻｻｴ Shaft holder 1
120 MB10X0454 ｼﾞｸ Shaft 1
121 M90804003 ﾏﾙﾋﾗﾈｼﾞ 1/8(44)X4 Screw 1/8(44)X4 4
122 M94003017 ｾﾌﾃｨｿｹｯﾄ M3X6 Safety socket bolt M3X6 2
123 MH10A4477 ｽﾄｯﾊﾟ Stopper 2
124 M94008070 ﾛｰﾗﾘﾃｰﾅ Roller retainer 4
125 M94019017 ｾﾌﾃｨｿｹｯﾄ M4X14 Safety socket bolt M4X14 6
126 MH10A2957 ｵｻｴｺﾃｲﾚｰｽ Fixed race 2
127 MH10A3957 ｵｻｴｲﾄﾞｳﾚｰｽ Movable race 2
128 MH10A4957 ｵｻｴｺﾃｲﾚｰｽ Fixed race 1
129 MH10A3601 ｵｻｴﾄﾘﾂｹｲﾀ Clamp foot 1
130 M95005017 ｾﾌﾃｨｿｹｯﾄ M5X10 Safety socket bolt M5X10 4
131 M94005022 ﾛｯｶｸｱﾅﾂｷﾎﾞﾀﾝﾎﾞﾙﾄ M4X8 Bolt M4X8 2
132 M90422050 ｺｻﾞｶﾞﾈ 4 Washer 4 4
133 M94041021 ﾛｯｶｸｱﾅﾂｷﾎﾞﾀﾝﾎﾞﾙﾄ M4X6 Bolt M4X6 2
134 MH10A0196 ｲﾁｷﾞﾒｲﾀ Guide plate 2
135 MH10X0105 ｵｻｴ Clamp frame 1
136 MH10X0272 ｵｸﾘｲﾀ Feed plate 1
137 MH10X0339 X ｶﾊﾞｰｲﾀ(L) X-cover plate (left) 1
138 MH10X1339 X ｶﾊﾞｰｲﾀ(R) X-cover plate (right) 1
139 MB10X2470 ｽﾍﾞﾘｲﾀ Slide plate 1
140 MB10X0797 ﾎｺﾞﾌｨﾙﾑ Film sheet 1
141 M90990002 ﾋﾗﾈｼﾞ M4X8 Screw M4X8 8
142 MH10X0426 ｽﾍﾞﾘｲﾀｻｻｴ(L) Slide plate bracket (L) 1
143 MB62A4601 ﾄﾘﾂｹｲﾀ Mounting plate 4
144 M94007017 ｾﾌﾃｨｿｹｯﾄ M4X12 Safety socket bolt M4X12 4
145 MH10X1426 ｽﾍﾞﾘｲﾀｻｻｴ(R) Slide plate bracket (R) 1
146 M95002017 ｾﾌﾃｨｿｹｯﾄ M5X12 Safety socket bolt M5X12 4
147 M91004045 ﾅｯﾄ M4 Nut M4 4
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