Mitsubishi 3000GT 1994 Instruction manual

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MITSUBISHI
3000GiT
WORKSHOP MANUAT
FILING INSTRUCTION
Please keep these manual pages in the binder
which is keeping the manual [PWUE91 191.
File these pages according to the signs 'ADDED",
"REVISED" and "DELETED": on the "list of ef-
fective pages" which are interpreted below.
ADDED: File the pages with this sign additionally
in your manual.
REVISED, DELETED: Replace the existing pages
with the corresponding
pages with this sign.
Missing sheets will be supplied upon request.
Pub. No. PWUE9119-D Affi

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Foreword
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00 General
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11 Engine
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2 thru 4
5
6 thru 7
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1 1 thru 14
15
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12 Lubrication
1 thru 3
4
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13 Fuel
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14 Cooling
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9 thru 10 D
1 1 thru 13
15 Intake and Exhaust
1D
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12 thru 15 D
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16 Engine Electrical
1 thru 2
3thru6 B
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17 Emission Control
lthru2 D
3
4thru 5 D
6 thru 14
15
15-1 thru 15-2
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21 Clutch
1 thru 9
10
1 1 thru 12
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22 Manual Transmission
lthru2 D
3
4D
5 thru 6
7D
8 thru 12
13D
14
25 Propeller Shaft
1
2D
3thru11
26 Front Axle
1 thru 16
27 Rear Axle
1 thru 38
31 Wheel and Tyre
1 thru 4
32 Power Plant Mount
1C
2thru 4
Sthru 6 D
7 thru 8
334 Front Suspension
1
O Mltsub|shi Motors Gorporatlon
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34 Rear Suspension
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35 Service Brakes
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36 Parking Brakes
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+1 A
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8C
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374 Steering
lthru2 D
3 thru 32
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378 &Wheel Steering System <4WS>
1 thru 12
tl2 Body
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4
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@ Mlt!übbhl Moto6 Corportion PWUEgl19.D
52B Supplemental Restraint System <SRS>
524Interior
1C
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5rhru22
Date Remarks
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Stl Ghassis Eletrical
1
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55 Heater, Air Gonditioner and Ventilation
Revision Date
code
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Remarks
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@ Mhrubichi Motoß Corpor.tion PWUEglt$D RET'I8ED
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Revision Date
code Remarks
B
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July 1993
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May 1992
RJST410022-278
RJST312028-120
RJ5T30702&284
RJ5T212027-14
RJ5T20502&882

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NOTES

MITSUBISHI
3000GiT
WORKSHOP MANUAL
FOREWORD
This Workshop Manual contains procedures for re-
moval, disassembly, inspection, adjustment, reas-
sembly and installation, etc. for service mechanics.
Use the following manuals in combination with this
manualas required.
TECHNICAL INFORMATION MANUAL
All information, illustrations and product descriptions
contained in this manual are current as at the time of
publication. We, however, reserve the right to make
changes at any time without prior notice or obliga-
tion.
General
Engine
Lubrication
Fuel ...
Cooling
lntake afid Exhaust
Engine Electrical
Emissiolr Gontrol
Glutch . !...
Manual Transmission'.
Propellet Shaft
Front A*le
Rear Axlb
Wheel and Tyre
Power Plant Mount
Front Stispension
Electronic Control
Suspension (EGSI
Rear Su$pension .
Service Brakes
Parking prakes ........
Steering
4-Wheel Steering System
(4WSt
Body ..
Exterior
Interior
Supplenf ental Restraint System
(sRsl
Chassis Elestrical . . . .
Heater, Air Gonditioner and
Ventilation
lu
Itr
m
Ig
rlt
,IE
Itr
n
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tr,',Tr
FFI
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E
. REYTTD
WORKSHOP MANUAL
ENGINE GROUP
ELECTRICAL WIRING
PARTS CATALOGUE
PYUE92O1
PWEE !trll
(Looseleaf edition)
PHUE92O1
(Looseleaf edition)
8608K40!A!
8608K454A!
O Ml$ubbhl Motor. Corporrtion Dec. t99tl n tuE911$'c

SUPPLEMENTAL RESTRATNT SYSTEM (SRSI - ArR BAG
(1) A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in this
vehicle.
(2) The SRS includes the following components: impcat sensors, SRS diagnosis unit; SRS warning
lamp, air bag module, clock spring, interconnecting wiring. Other SRS-related components (that
may have to be removed/installed in connection with SRS service or maintenance) are indicated in
the table of contents by an asterisk (*).
The Supplemental Restraint System (SRSFrelated components are shown on the MASTER TABLE OF
''CONTENTS in the following page. Be sure to carefully read and understand the WARNING below
before proceeding
WARNING!
(lf lmproper service or maintenance of any component of the SRS, or any SRS-related component,
can lead to personal injury or death to service perconnel (from inadvertent firing of the air
bagf or to the driver (from rendering the SRS inoperative).
l2l lf at is possible that the SRS components are subjected to heat over 93'C (200'F| in baking
or in drying after painting, remove the SRS components (air bag modüle, SRS diagnosis
unit, front impact sensors) beforehand.
l3f Service or maintenance of any SRS component or SRS-related component must be performed
only at an authorized MITSUBISHI dealer.
(41 MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP
52B-Supplemental Restraint System {SRSI, before beginning any service or maintenance of
any component of the SRS or any SRS-related component
@ tlütrSlrha Motorr Gorponüon try tsl PWUE9!t9

00-1
GENERAL
CONTENTS
HOW TO USE THIS MANUAL .
Scope of Maintenance, Repair and
Servicing Explanations . . . .
Definition of Terms
Model Indications
Exolanation of Manual Contents
Explanation of Circuit Diagrams
VEHICLE IDENTIFICATION
Vehicle I
Models nformation Code Plate
Model Code
Chassis Number
Engine Model Number
?
3
3
4
6
7
7
7
I
8
9
MAJOR SPECIFICATIONS
PRECAUTIONS BEFORE SERVICE
SUPPORT ILOCATIONS FOR LIFTING
AND JACKING .
STANDARD PARTS-TIGHTENING.
TOROUE TABLE
MAIN SEALANT AND ADHESIVE
TABLE
10
11
13
17
18
@ Mltsubishi Motors Corporation July 199t1 PWUE9l1$'D RRISED

00-2
@ Mltrubbhl MotoE Cotportion M.y 1!r9:l

MASTER TABLE OF CONTENTS
Group number Grouo name SRS+elated components
13 FUEL CRUISE CONTROL SYSTEM
22 MANUAL
TRANSMISSION TRANSMISSION CONTROL
32 POWER PLANT
MOUNT RIGHT MEMBER, LEFT MEMBER AND CROSSMEMBER
338 ELECTRONIC
CONTROL
SUSPENSION
STEERING ANGULAR VELOCITY SENSOR
35 SERVICE BRAKES G SENSOR
36 PARKING BRAKES PARKING BRAKE
BRAKE CABLE LEVER AND PARKING
374 STEERING STEERING WHEEL AND SHAFT
POWER STEERING GEAR BOX
42 BODY FENDER
524 INTERIOR INSTRUMENT PANEL
FLOOR CONSOLE
FRONT SEAT
SEAT BELT
54 CHASSIS ELECTRICAL COLUMN SWITCH
HORN SWITCH
IGNITION SWITCH
55 HEATER, AIR
CONDITIONER
AND VENTILATION
AI R.CON D ITION ER CONTROL PANEL AND AI R-CONDITIONER
CONTROL UNIT
HEATER UNIT
DAMPER CONTROL MOTOR ASSEMBLY
VENTI LATORS (INSTRUMENT PANEL}
@ Mlt ublrhl Motor| Corpor.tlon Mtv 1902 PUVUEOflT

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NOTE
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00-1
GENERAL
CONTENTS
HOW TO USE THIS MANUAL . 3 MAJOR SPECIFICATIONS
Scope of Maintenance, Repair and
ServicingExplanations.,.. 3 PRECAUTIONSBEFORESERVICE 11
Definition of Terms 3 SUppORT LOCATTONS FOR LIFTING
Model lndications 3 AND JACKING . 13
Explanation of Manual Contents aSTANDARD PARTS.TIGHTENING.
Explanation of Circuit Diagrams 6 TOROUE TABLE 17
VEHICLE IDENTIFICATION 7 MA1N SEALANT AND ADHESTVE
Vehicle Information Code Plate 7 TABLE ... 18
Models 7
Model Code . I
Chassis Number 8
Engine Model Number ..... . . I
10
@ Mhrublrhl Motor3 Corporttion Mty 1992 PWUE9!t9

00-2
NOTE
@ Mtu&bililotocCorDo.rüm iLyt*l PWUEgl19

GENERAL - How to Use This Manual 00-3
HOW TO USE THIS MANUAL
SCOPE OF MAINTENANCE, REPAIR AND
SERVICING EXPLANATIONS
This manual provides explanations, etc. concern-
ing procedures for the inspection, maintenance,
repair and servicing of the subject model. Note,
however, that for engine and transmission-related
component parts, this manual covers only on-
vehicle inspections, adjustments, and the removal
and installation procedures for major components.
For detailed information concerning the inspec-
tion, checking, adjustment. disassembly and reas-
sembly of the engine, transmission and major
components after they have been removed from
the vehicle, please refer to the separate manuals
covering the engine and the transmission.
SERVICE ADJUSTMENT PROCEDURES
"Service adjustment procedures" are procedures
for performing inspections and adjustments of
particularly important locations with regard to the
construction and for maintenance and servicing,
but other inspections (for looseness, play, crack-
ing, damage, etc.) must also be performed.
INSPECTION
Under this title are presented inspection and
checking procedures to be performed by using
special tools and measuring instruments and by
feeling, but, for actual maintenance and servicing
procedures, visual inspections should always be
performed as well.
DEFINITION OF TERMS
STANDARD VALUE
Indicates the value used as the standard for
judging the quality of a part or assembly on
inspection or the value to which the part or
assembly is corrected and adjusted. lt is given by
tolerance.
LIMIT
Shows the standard for judging the quality of a
part or assembly on inspection and means the
maximum or minimum value within which the part
or assembly must be kept functionally or in
strength. lt is a value established outside the
range of standard value.
REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be com-
pleted in a shorter time).
CAUTION
Indicates the presentation of information particu-
larly vital to the worker during the performance of
maintenance and servicing procedures in order to
avoid the possibility of injury to the worker, or
damage to component parts, or a reduction of
component or vehicle function or performance,
etc.
MODEL INDICATIONS
The following abbreviations are used in this manual for classification of modeltypes.
M/f: Indicates the manual transmission, or models equipped with the manualtransmission.
MPI: Indicates the multi-point injection, or engines equipped with the multi-point injection.
DOHC: Indicates an engine with the double overhead camshaft, or a model equipped with such an engine.
ABS: Indicates the anti-lock braking system or models equipped with the anti-lock braking system.
ECS: Indicates the electronic control suspension or models equipped with the electronic control
suspension.
4WS: Indicates the 4-wheel steering system or models equipped with the 4-wheel steering system.
@ Mitrublrhi Moton Cotpor.tlon May 1992 PWUE9119

00-4 GENERAL - How to Use This Manual
EXPLANATION OF MANUAL CONTENTS Indicates procedures to be per-
formed before the work in that
section is started, and procedures
to be performed after the work
in that section is finished.
Maintenance and Servicing Procedures
(1) A diagram of the component parts is
provided near the front of each section
in order to give the reader a better
understanding of the installed condi-
tion of component parts.
(2) The numbers provided within the
diagram indicate the sequence for
maintenance and servicing pro-
cedures; the symbol lü indicates a
nonreusable parü the tightening tor-
que is provided where applicable.
Removal steps:
The part designation number cor-
responds to the number in the illustration
to indicate removal steps.
Disassembly steps:
The part designation number cor-
responds to the number in the illustration
to indicate disassembly steps.
Installation steps:
Specified in case installation is impossi-
ble in reverse order of removal steps.
Omitted if installation is possible in
reverse order of removal steps.
Reassembly steps:
Specified in case reassembly is impossible
in reverse order of disassembly steps
Omitted if reassembly is possible in
reverse order of disassembly steps.
Indicates (by symbols) where
lubrication is necessary. ln this
example, multipurpose grease is
to applied (where indicated) to
the steering gear box.
Classifications of Major Maintenancc/Scrvice Points
When there are major points relative to maintenance
and servicing procedures (such as essential
maintenance and service points, maintenance and
service standard values, information regarding the use
oI special tools, etc.), these are arranged together
as major maintenance and service points and explained
in detail.
el): Indicates that there are essential points for
removal or disassembly.
|)C: Indicates that there are essential points for in-
stallation or reassembly.
Symbols for Lubrication, Sealanß rnd Adhesives
Information concerning the locations for lubrication
and for application of sealants and adhesives is pro-
vided, by using symbols, in the diagram of component
parts or on the page following the component parts
page, and explained.
Grease
(multipurpose grease unless
there is a brand or type
specified)
Sealant or adhesive
Brake fluid or automatic
transmission fluid
Engine oil, gear oil or air con-
ditioner compressor oil
tape or butyl rubber
O illt ubbhl illotorr Corporaüon Mty t9&l PWUEgl19

GENERAL - How to Use This Manual 00-5
Fdffi $TT€HI(I ffiAß BGX
ffinAL ffi il]gritü,trnoH
13-"-
A-rS tült,
l0:rü,!11q'
ll-tl !trüü;
äüniltnE Psrftg oF
t. D|8a(nnEgTtotr of Jostr AsffiLY AtF
GTAF d'X
STffi - Fo,rer Strüt€ (i.r Eorl
Beiore disconnecting the ioint asserfibly from the gear
ffi loosen the ste€ring column ass€mbly mounting
iffoYAL Of nEfiOO EIE sllr Jqirrs
Gi|rthn
?o pmmrrt ürr $aoid fool frg|r isn{ring ot& r.ü,'c lt
bt cord to . n .ty Frd.
#ik* il
!!!F
'!. Dust cov€r mountir8 bofts
5. Cofineclion for i5int agsGmlily afld
t Fffi?"fr ot rerurd ho$e
3 5'$f ;:l"t treszure hoee ä€ocnrbrv
9. Ti+rod end dnd knuckl€
conn6cting nuts
10. Tiorod end br$ iöints
11. Crogsm6mbä suppon brackel
LrrsH8aTw{ Aa 8€Autac to8gTri il str*n: .l;;'***'ru
$
fi
Operating procedures, cau-
tions, etc. on removal, in-
stallation, disassembly and
reassembly are described.
*tfrr M ila
n*:lll0 r.$rüd.d
This number corresponds to the
number appearing in "Removal
steps", "Disassembly steps",
"lnstallation steps" or
"Reassembly steps".
The title of the page (follow-
ing the page on which the
diagram of component Parts
is presented) indicating the
locations of lubrication and
sealing procedures.
ffi
O Mltrublehl Motot Cotpor.tlon M.y 190:2

00-6 GENERAL - How to Use This Manual
EXPI.ANATION OF CIRCUIT DIAGRAMS
The symbols used in circuit diagrams are used as
described below. NOTE
For detailed information concerning the reading of
circuit diagrams, refer to the separate manual of
"ELECTRICAL WIRING".
?
The inpuVoutput (direction
of current flow) relative to
the electronic control unit
is indicated by symbols
(a, v).
The ( a ) symbol indicates
that current flows in the
upward direction.
Indicates a
connector.
l: female
t : male
f ndicates a
power supply
destination.
The broken (-)
line indicates the
same connector. lndicates the
terminal No.
The direction of cur-
rent flow is indicated
by the arrow.
In this instance, the
current flow is in
both directions, up or
down.
Indicates that the
device side con-
nector includes
the harness.
Indicates that
the connector
is the direct-
insertion
type.
Indicates the
branch point of a
harness of a dif-
ferent line diameter
or line colour.
The connector
symbol indicates
the device side
connector (for an
intermediate con-
nector. the male
side connector)
as seen from the
terminal front (the
connector's con-
nection face).
@ iltfrrblrhl Moton Corpordon m.y 199:l PWUE9It9

GENERAL - Vehicle ldentification 00-7
VEHICLE IDENTIFICAITON
VEHICLE INFORMATION CODE PLATE E.'Dt>.
LOCATION
Vehicle information code plate is riveted on the hood panelinner.
CODE PLATE DESCRIPTION
The plate shows model code, engine model, transmission mG
del, and body colour code.
1. MODEL Z16AM NGFL6
T- Modelseries
Vehicle model
ENGINE
EXT
6G72
cA6
2.
3.
NOTE
*1: From 1995 models
4. TRANS
AXLE
5. COLOR
INT OPT
------Jil\ \f\
5)', --\\
,/ /r----, ooFoose
I
2
3
4
5-- Engine model
-T- Exterior code
wsMcl 35{5
--L_
R2587V 03V
-t--
Rear differential
reduction
Transmission
model
Equipment code
Interior colour code
Body colour code
MODELS
Modelcode Engine model Transmission model Fuelsupply system
Zl6AMNGFL6
6G7212,972 cm3 (181 .4 cu.in.)
WsMG1
MPI
Zl6AMNGFR6
Zl6AMJGFL6 *1 W6MG1
Zl6AMJGFR6 *1
@ Mitrubi.hl Motors Gorporation Jüly 199t0 PWUEgtl9.O RWTSED

00-8 GENERAL - Vehicle ldentification
MODEL CODE GFL6
TTTT
tttl
6789
21 6
_T- T
tl
tl
12
6.
7.
8.
AMN
-T-TT
ttl
ltl
345
1.
2.
3.
4.
5.
Development order (& Drive Train)
21 - MITSUBISHI 3OOOGT
(Fulltime 4WD)
Engine type
6 - 2,972 cc (181 .4 cu.in.), Gasoline
Sort
A - Passenger car
Body style
M - 2-door hatchback
Transmission type
N - S-speed manual transmission
J - &speed manual transmission
Asia
Japan
MITSUBISHI
A - For Europe, right hand drive
B - For Europe, left hand drive
Body style
M - 2-door hatchback
Transmission type
N - 5-speed manual transmission
J - 6-speed manual transmission
Development order
216-2,972 cc (181.4 cu.in.)
(Fulltime 4WD)
Trim code
Specified engine feature
F - Turbocharger (with intercooler)
Steering wheel location
L - Left hand
R - Right hand
Destination
6 - For Europe
CHASSIS NUMBER
The chassis number is stamped on the toeboard inside the en-
gine compartment.
Ti* A
7. Sort
A - Passenger car
8. Modelyear
P - 1993
R - 1994
s - 1995
L Plant
Y - Ohe Motor Vehicle Works
10. Serial number
9.
10
P
T
I
I
I
A
T
7
N 216
TT
ll
56
M
T
4
A +++
||l
123
i.
2.
3.
4.
5.
@ Mttsbichi Motors Corporation July 199t0 PWUEgl19,D ETNICD