MKN FlexiChef Series User manual

Installation instructions
FlexiChef
Unit Energy type Design Model
FlexiChef Electric Deep-frying
High-speed cooking
Cleaning
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FCEKMP3XXXX-----G2...
FlexiChef Team FCEKMP2XXXX-XXXXG2...
Translation from the original document • 10000008311AINDEB • 01/04/2020
10000008311AINBEB en-GB
Read the operating instructions prior to
commissioning

2 Installation instructions
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Halberstädter Straße 2a
38300 Wolfenbüttel
Germany
Phone [phone]
Fax [phone]
Internet www.mkn.com
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt
Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent
of MKN.
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG.

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
1.2Personnel qualifications.................................................................. 7
1.3Use of the unit................................................................................... 7
1.4Warranty............................................................................................ 7
2Safety information.............................................................. 8
3Description of the unit ..................................................... 11
3.1Overview of the unit ....................................................................... 11
3.2Equipment identification via order code...................................... 12
3.3Equipment and connection data................................................... 12
3.3.1Basic control setting ................................................................................  15
4Transporting the unit ....................................................... 16
4.1Transporting the unit to the installation site ............................... 16
4.2Removing the transport protection .............................................. 17
4.3Unpacking the unit ......................................................................... 17
5Setting up the unit............................................................ 18
5.1Minimum clearances ...................................................................... 19
5.2Opening and closing the housing................................................. 20
5.2.1Removing and attaching the front panel of the control arm.....................  21
5.2.2Removing and attaching the cover of the control arm.............................  22
5.2.3Removing and attaching the front panel of the side arm.........................  23
5.2.4Removing and attaching the side arm cover ...........................................  24
5.2.5Opening and closing the lid .....................................................................  25
5.3Placing the unit on the equipment legs........................................ 27
5.4Setting up the unit on the base..................................................... 28
5.5Removing the transport securing device..................................... 29
5.6Aligning the unit ............................................................................. 29
5.6.1Aligning the unit on the base ...................................................................  30
5.6.2Aligning the unit with equipment legs ......................................................  31
5.6.3Checking alignment.................................................................................  32
5.7Attaching the cover plate .............................................................. 32
5.8Setting up FlexiChef Team ............................................................ 33
5.8.1Aligning single units with each other .......................................................  33
5.8.2Connecting single units to each other .....................................................  34
5.8.3Installing the control unit in the cover ......................................................  35
5.8.4Connecting the control unit......................................................................  36
5.8.5Installing the control unit front panel........................................................  37
5.9Connecting the unit........................................................................ 38
5.10Fastening the unit to the floor..................................................... 39
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Directory of contents
4 Installation instructions
5.10.1Securing the unit against sliding............................................................  39
6Connecting the unit.......................................................... 41
6.1Removing and attaching the cover plate for the service
connections .......................................................................................... 41
6.1.1Removing the cover plate........................................................................  41
6.1.2Attaching the cover plate.........................................................................  41
6.2Making the electrical connection.................................................. 42
6.2.1Description of the power connection .......................................................  44
6.2.2Connecting the power connection cable .................................................  45
6.2.3Connecting the socket.............................................................................  46
6.2.4Connecting the power optimizing system................................................  47
6.2.5Connecting the fire protection contact.....................................................  48
6.2.6Connecting the floating contact ...............................................................  49
6.2.7Connecting to the potential equalisation circuit .......................................  50
6.3Performing basic control setting .................................................. 50
6.3.1Changing the basic control setting ..........................................................  51
6.4Making the water connection ........................................................ 52
6.4.1Connecting the tap water connection line ...............................................  53
6.5Making the wastewater connection .............................................. 54
6.5.1Connecting the wastewater line to a permanent connection...................  55
6.5.2Connecting the wastewater connection to a waste trap in the building...  56
6.5.3Connecting a wastewater line with an unobstructed discharge...............  57
7Checking operation.......................................................... 58
7.1Checking the pan position............................................................. 58
7.2Checking the lid.............................................................................. 59
7.3Checking the controls.................................................................... 59
7.4Checking the water inlet ................................................................ 60
7.5Checking the wastewater connection .......................................... 60
7.5.1Checking the wastewater line to a permanent connection ......................  60
7.5.2Checking a wastewater line with an unobstructed discharge..................  60
8Putting the unit into service ............................................ 61
8.1Nameplate ....................................................................................... 61
8.2Filling out the Commissioning report........................................... 61
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Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The instruction manual is part of the unit and contains information on
safe installation of the unit.
Observe and adhere to the following instructions:
•Read the instruction manual in its entirety prior to installation.
•Make the instruction manual available to the installer at the
operating site at all times.
•Preserve the installation manual throughout the service life of the
unit.
•Insert any supplements from the manufacturer.
•Pass on the installation manual to any subsequent operator of the
unit.
Target group The target group for the installation manual is trained technical
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
between these and the actual unit can arise.
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Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER
Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING
Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION
Dangerous situation
Failure to comply can lead to slight or moderately severe
injuries.
ATTENTION
Physical damage
Failure to comply can cause physical damage.
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps, which can be performed
in any sequence.
1.
2.
Action steps, which must be performed
in the specified sequence.
Result of an action performed or
additional information about it.
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Introduction
7Installation instructions
1.2 Personnel qualifications
Explanation of qualification
Skilled staff •Skilled staff are those, who due to their profes-
sional training, knowledge and experience as well
as their knowledge of the relevant standards can
assess the tasks given to them and recognize any
possible dangers.
Expert •An expert is a person, who has sufficient profes-
sional knowledge on the basis of his training and
experience, and who is sufficiently familiar with
the relevant regulations, guidelines and rules cov-
ering the particular technology, that he can as-
sess the safe operating condition of the system.
•The person must be named in writing by the spe-
cialist company concerned, and the remit of his
authorised tasks must also be stated.
Type of activity Qualification
Power connection •Electrician
•Specific professional training
•Employee of the specialist company concerned
Water connection •Plumber
•Specific professional training
•Employee of the specialist company concerned
Wastewater connection •Wastewater specialist
•Specific professional training
•Employee of the specialist company concerned
1.3 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
The use of the unit is prohibited in the following countries:
•USA
•Canada
1.4 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Incorrect startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
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Safety information
8 Installation instructions
2 Safety information
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installer must be familiar with regional regulations and observe
them.
The installer must observe the safety instructions in these mounting
instructions and in the "Safety information" chapter of the operating
instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Risk of personal injury and property damage from improper
transportation and improper storage
•Store the unit in a dry, frost-free environment.
•Observe the safety regulations for the lifting gear used.
•Attach the unit to the lifting gear securely during transport and
setup, and prevent it from dropping.
•Transport the unit in an upright position, do not tilt or stack.
•Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
•When setting up the unit in close proximity to heat-sensitive
substances or substances that pose a risk of fire, observe fire
prevention regulations.
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Safety information
9Installation instructions
Organisational measures Risk of property damage and personal injury from lack of
organizational measures
•Identify hazard areas when transporting, setting up and
connecting the unit.
•Prior to starting the installation work, notify any operators present
about the procedure.
•Prior to starting the installation work, discuss how to behave in an
emergency.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
Setup Risk of property damage and personal injury from improper
setup
•Ensure that the unit is stable when set up and aligned.
•Wear safety shoes and protective gloves.
•Ensure that the ground or wall has adequate load-bearing
capacity.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electrical utility.
•Ensure that only electricians licensed by the electric utility connect
the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
Risk of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure absence of
voltage.
•Use only insulated tools.
•Do not put a unit with damaged operating elements into service.
Additional connection work Risk of physical damage and personal injury from improper
connection
•Prior to working on the unit, switch off the unit, disconnect the unit
from the mains and prevent power from being switched on again.
Check to ensure absence of voltage.
•Route connection lines such that they cannot be damaged from
heat.
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Safety information
10 Installation instructions
Concluding activities Risk of damage to property and personal injury from improper
connections
•Reactivate all safety devices and check that they function
properly.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Read the operating instructions prior to commissioning. Observe
the safety instructions in this installation manual and in the "Safety
information" chapter of the operating instructions.
•Put the unit into service only after a successful function test
following assembly.
•Put the unit into service only after it has reached room
temperature.
•Observe the units during operation.
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