Mocon Dansensor Lippke 4000 User manual

P/N 330654-E
01/2018
Package Test System
Lippke 4000/4500
User Guide
EN

Dansensor A/S COPYRIGHT © P/N 330654-E 01/2018
Lippke 4000/4500 EN User Guide
Package Test System
Lippke 4000/4500
User Guide
Published by:
Dansensor A/S
Rønnedevej 18, DK-4100 Ringsted
Denmark
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.dansensor.com
EN

P/N 330654-E 01/2018 COPYRIGHT © Dansensor A/S
2 User Guide EN Lippke 4000/4500

Dansensor A/S COPYRIGHT © P/N 330654-E 01/2018
Lippke 4000/4500 EN User Guide 3
Table of contents
1. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Register your product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Use of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Reservations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Important! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Notes, cautions, warnings and tips! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tips and recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operation and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Lippke 4000/4500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Test Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
High Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Device front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Device back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3. Measurement Accessory Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Stand, basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
How does it work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Fixture for ASTM restraining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
How does it work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Adjusting the restraining height (ASTM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
PPC 300 II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
How does it work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Adjusting the restraining height (PPC 300 II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Valve Test Unit (VTU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
How does it work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
IV-Bag adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tube adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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Needles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Test head needles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Handheld needles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Septa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4. Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Test types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Standard tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Creep tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Combined testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Bubble test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Test values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Burst test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Measurement accessory kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Burst test settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Leak test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Measurement accessory kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Leak test settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Creep test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Measurement accessory kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Creep test settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Creep2Fail test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Measurement accessory kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Creep2Fail test settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Bubble test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Measurement accessory kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Bubble test settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5. Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Compressed air connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Compressed air supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Filter recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Correct mounting/dismounting of fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Correct use of hose connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Connecting hoses and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Connection of external control device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Navigation and button functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Start up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Lippke 4500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Lippke 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

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User administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Create user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Delete user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Test setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Create a test record with parameter settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Delete test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Performing a test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Display of test results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Burst test result ................................................................................................................... 66
Leak test result .................................................................................................................... 66
Creep test result................................................................................................................... 66
Creep2Fail test result ........................................................................................................... 66
7. Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Needles and test heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
O-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
System Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Interface Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Problems during Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9. Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Electrical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Mechanical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Accessories data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Basic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10. Consumables and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Ordering items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

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6 User Guide EN Lippke 4000/4500

Dansensor A/S COPYRIGHT © P/N 330654-E 01/2018
Lippke 4000/4500 EN User Guide 7
1. General Information
Register your product
Thank you for purchasing a Dansensor product, we hope that the product will fulfil your needs.
In order to learn more about our customers and the markets we serve, we kindly ask you to fill out the
product registration form available on-line at
www.dansensor.com/register
In return we can offer to send important product information to you.
About this Manual
Intended Use of this Manual
• This manual describes the common use and maintenance procedures of the Lippke 4000/4500
package test systems.
It is intended for the daily users and should be kept with the equipment for reference at all times.
Reservations
• This manual was written and illustrated using the best possible information available at the time of
publication.
• Any differences between this manual and the equipment reflect improvements introduced after the
publication of the manual.
• Changes, technical inaccuracies and typographic errors will be corrected in subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter design and
specifications without further notice.
Important!
Safety and Use
• Prior to using the equipment it is assumed that it has been properly installed and configured as
described in this manual.
• The manufacturer cannot be held responsible for any damage caused by incorrect use of this
equipment.

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8 User Guide EN Lippke 4000/4500
Notes, cautions, warnings and tips!
Throughout the manual notes, cautions, and warnings are indicated with various icons and written in bold
like the example below:
CAUTION! Never use hard tools or abrasive materials when cleaning any part of the device.
Explanation
NOTE! The operator should observe and/or act according to the information in order to
obtain the best possible function of the equipment.
CAUTION! The operator must observe and/or act according to the information in order to
avoid any mechanical or electrical damage to the equipment.
WARNING! The operator must observe and/or act according to the information in order to
avoid any personnel injury.
Tips and recommendations
Tips, recommendations and “best practise” advises are indicated as shown in the example below:
TIP! You can choose not to use the rubber mat, as cleaning of the base plate is easier without
it.

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Safety Instructions
Personnel operating and maintaining the device must be familiar with all aspects of its operation and be
proficient in maintenance.
Such personnel should review the following precautions to promote safety awareness.
General
• Always refer to the manual before operating or maintaining the equipment.
• Observe all WARNINGS, CAUTIONS and NOTES.
• Do not open the device. In case of technical problems please contact your service provider.
• Do not cover the machine with a cloth or piece of plastic to protect it from dust, as this prevents free
air circulation around the machine and might lead to overheating.
• Do not expose the equipment to heavy moisture or heat and keep it away from direct sunlight.
• Never short circuit or remove safety devices.
Installation
• To ensure the best installation with the least technical problems, please install equipment as described
in this manual.
• Only operate the system with the mains voltage indicated on the nameplate.
• Never install the equipment in explosive environments.
• Always use correct fittings when connecting compressed air to the device.
• Provide adequate space around the equipment for proper ventilation.
• The units are Class 1 appliances and must be connected to an earthed mains connection.
• It is the responsibility of the owner and operator(s) of the equipment, that the installation is made in
accordance with local rules and regulations.
• The manufacturer cannot be held responsible for any damage caused by incorrect installation of this
equipment.
Operation and Maintenance
• Be sure to disconnect compressed air supply hoses and electrical power cables before performing any
cleaning or maintenance.
• All panels and protective guards must be in place before operating the equipment.
• When operating or maintaining the equipment always obey the relevant rules and regulations for
workers safety.
• Repair or replace damaged power cords immediately.
• Never block gas outlets.

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Lippke 4000/4500 EN User Guide 11
2. Introduction
Lippke 4000/4500
The Lippke 4000/4500 is an integrated package test system that measures the seal strength and
integrity of flexible, rigid or semi-rigid packages. The seal strength and integrity of the package is
measured by inflating it using compressed air.
The system consists of a console and one or more accessory kits, each of which is used to test the most
commonly used types of packages such as closed packages, open packages, screw top tubes, and IV
bags - see "3. Measurement Accessory Kits" on page 17 for details.
Fig. 1. Lippke 4000/4500 Package Test Systems
On 4000-models setting up and testing is done using the controls and display on the instrument front
panel whereas the 4500-models use a PC-based software application.
The entry, selection and management of all test parameters is easily and quickly accomplished and
multiple test configurations can easily be created and recalled using alphanumeric names.
Test Capabilities
The system can perform a variety of seal strength and package integrity tests.
See "4. Tests" on page 35 for detailed descriptions of each test procedure.
High Flow Valve
The device can be equipped with a High Flow Valve as an option.
The High Flow Valve enables burst testing of larger packages that are more porous.
NOTE! A higher flow results in lower sensitivity for low pressures and small packages.
When regulating the pressure it might not manage to hit the desired pressure level for a
test without overshooting.

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Device overview
Device front
“Start” button (4000-models only)
Use button to start a test
“Stop” button (4000-models only)
Use button stop a test that is in progress
Key button (4000-models only)
Use button to log out an operator when User Login is enabled.
“ESC” button (4000-models only)
Use button to move back, or up one level in the menu structure.
“Edit” button (4000-models only)
Use button for the following functions:
• Selecting a parameter list for editing.
• Accepting changes to numeric and alphanumeric fields.
Scroll wheel (4000-models only)
Use wheel to scroll through the menu structure (turn) and to select menu items (press).
It can also be used to edit numeric and alphanumeric fields.
1
2
3
4657
8
BURST-2 Supervisor
Test result

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Display (4000-models only)
Monochrome display for setting up of test parameters and for displaying test progresses and
results.
LED indicators (4500-models only)
The 3 LED indicators indicate the following:
• Power (Red) Lit when the instrument is turned on
• RxD (Green) Lit when the instrument is receiving data from the computer.
• TxD (Green) Lit when the instrument is transmitting data to the computer
1
2
3
4657
8
BURST-2 Supervisor
Test result

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Device back
“Clamp” connector
The “Clamp” output is mainly used for automatic control of the lower clamp bar of the optional
PPC 300 II unit and for controlling the valves on the MultiCheck test head.
Ventilation outlet for “Clamp”
The outlet is fitted with a noise filter.
“Air Supply” connector
Connector for the device’s compressed air supply.
CAUTION! The supply pressure must not exceed the max. pressure indicated on the
device.
Ventilation outlet for “Feed”
The outlet is fitted with a noise filter.
“Feed” connector
Connector for the measurement accessory air supply outlet.
“Sense” connector
Pressure measurement inlet connector.
”Accessory Port”
For connection of a communication cable from PacCheck 3XX (when using the MultiCheck system)
of for connection of an external device (ex. a foot switch) for start and stop of the device.
“PC/Printer”
RS-232 port for connection to a printer or a computer.
Power input module
The power input module contains the connector for the power cord, the fuse holder and the power
ON/OFF switch.
Clamp Feed Sense
Accessory Port
PC/Printer
Main
Fuse 1AT
Caution!
Disconnect mains
before opening!
Air Supply
max. 4 bar
910111213 14 1516 17

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Accessories
A variety of measurement accessory kits are available for the Lippke 4000/4500 test system.
Each measurement accessory kit is specially designed for testing of the most commonly used types of
packages, such as closed packages, open packages, screw top tubes and IV bags.
The kits are:
Stand, basic (see page 17 for details)
Fixture f. ASTM restraining (see page 20 for details)
PPC 300 II (see page 24 for details)
Package fixture f. PPC 300 II (see page 24 for details)
Valve Test Unit (VTU) (see page 28 for details)
IV-Bag adapter (see page 30 for details)
Tube adapter (see page 30 for details)
Handheld needle, twin (see page 32 for details)
Handheld needle, mono (see page 32 for details)
This type of equipment complies
with the applicable ANSI/UL
Standard for Safety,including
Electrical Fire and Shock Hazards
This type of equipment has been
tested against EN 983 and
EN ISO 12100-2.
A copy of the certicate is
available at the Manufacturer.
Lower Bar
Up / Auto
Down
PPC 300II
Lippke
aMOCON company
Down
Upper Bar
Up
1
2
34
5
6789
FEED
OUTOUT OUTIN IN IN
FEED
SENSESENSE
CLAMP CLAMP
PACKAGE
TEST
VTU
TEST

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3. Measurement Accessory Kits
Stand, basic
The basic stand is used to test fully sealed (closed) rigid and semi rigid packages.
There are various kits with different contents available depending on the application, but basically a kit
consists of:
Adjustable stand
Test head
and one or more of the following items:
Filter (see page 33 for details)
Needle (see page 31 for details)
Tube adapter (see page 30 for details)
Septa (see page 34 for details)
1
2
3
5
6
4

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Setting Up
1. Mount the nut and the washer on the vertical rod , then screw the rod into the base plate
as far as it goes. Tighten assembly by screwing the nut against the base plate .
2. Fit the two handles and to the connector rod and slide it onto the vertical rod . Tighten
the handle to position the connector rod on the vertical rod .
3. Fit the needle (or tube adapter ) and the filter (if any) on the test head , then insert test
head into the connector rod and tighten handle to keep it in position.
CAUTION! Filters and needles should only be hand tightened - do not use any tools.
4. Apply the self-adhesive rubber mat by removing the protective paper and position the mat
approx. 5 mm from the front and side edges of the base plate .
NOTE! You can choose not to use the rubber mat, as cleaning of the base plate is easier
without it. Still we recommend to use it, as it provides better friction for the test items.
5. Connect air supply (Feed) and pressure measurement (Sense) hoses to the Lippke 4000/4500
device - see page 53 for details.
7
8
5 mm
1
3
6
5
2
4
12
13
10
11
Sense
Feed
9
14

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How does it work?
1. Prepare the package with a septum and place it on the base plate .
2. Move the test head downwards to penetrate the package making sure that the needle is
fully seated onto the septum . Lock the test head in this position taking into consideration that the
test head should be allowed to move upwards as the package inflates.
If, for some reason, you want to restrict the test head movement, you can do this by means of the
knob .
3. Perform the test.
2
6
1
5
4
3