Mocon AMETEK Dansensor Lippke 5000 User manual

P/N 380419-C
05/2022
User Guide
&/

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Dansensor®Lippke®5000 EN User Guide
P/N 380419-C
05/2022
User Guide
Published by: MOCON Europe A/S
Rønnedevej 18
4100 Ringsted, Denmark
Tel [phone]
info[email protected]
www.ametekmocon.com
&/

2 User Guide EN Dansensor®Lippke®5000
P/N 380419-C
05/2022

Dansensor®Lippke®5000 EN User Guide 3
P/N 380419-C
05/2022
Table of Contents
1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Important! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety and Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Use of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Reservations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Notes, cautions, warnings and tips! . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tips and recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Test Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Supplied Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Basic Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fixture for ASTM restraining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Test head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PPC 300 II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Valve Test Unit (VTU). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
IV-Bag adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Pressure Regulator with filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Package pressure release valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Tube adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Needles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Septa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2. Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Test types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Standard tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Creep tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Combined testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Bubble test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Test values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Burst test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Measurement accessory kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Burst test settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

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Leak test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Measurement accessory kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Leak test settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Creep test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Measurement accessory kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Creep test settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Creep2Fail test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Measurement accessory kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Creep2Fail test settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Bubble test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Measurement accessory kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Bubble test settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3. Setting Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Compressed air connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Compressed air supply requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Correct use of hose connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Connecting hoses and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4. Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Switching on/off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Touch screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Login and access levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Restarting/resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Screen-shots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
The Test screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Test screen progress bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Display of test results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Typing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Keyboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Bar-code scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Connecting multiple USB devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Pop-up messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Get started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Selecting a Test definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Performing a workflow/test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Manual Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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5. Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Device and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Needles and test heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Pressure regulator with filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Filter for “FEED” hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
6. Menus and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
IMPORTANT!. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Workflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Test Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Custom Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Access levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
User Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Change PIN-code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Reset User PIN-code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
Test Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Collected data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Export. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Test & Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Export. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Import . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Network Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
Login. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Date/Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

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7. Technical Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
Connectivity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
PC Software (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Compressed air supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Accessories data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Basic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Data Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
8. Consumables, accessories and options . . . . . . . . . . . . . . . . .127
Ordering items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Safety and Handling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Handling and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Repairing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Explosive atmospheres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Using connectors, ports, and buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Operating/storing temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
Toxic and Hazardous Substances or Elements. . . . . . . . . . . . . . . . .131

Dansensor®Lippke®5000 EN User Guide 7
P/N 380419-C
05/2022
1. Introduction
Important!
Safety and Use
WARNING! Personnel operating and maintaining the device must be familiar with
all aspects of its operation and be proficient in maintenance.
Such personnel should review the information in "Safety and Handling
Instructions" on page 129 to promote safety awareness.
Failure to follow the safety instructions could result in fire, electric shock, injury, or
damage to the Dansensor® Lippke®5000 or other property.
Prior to using the equipment it is assumed that it has been properly installed and
configured as described in this manual.
Always refer to this manual before operating or maintaining the device.
Observe all NOTES, CAUTIONS and WARNINGS - see page 8 for details.
About this Manual
Intended Use of this Manual
This manual describes the common use and maintenance procedures of the
Dansensor® Lippke®5000 device.
It is intended for the daily users and should be kept with the equipment for reference at all
times.
Reservations
This manual was written and illustrated using the best possible information available at the
time of publication.
Any differences between this manual and the equipment reflect improvements introduced
after the publication of the manual.
Changes, technical inaccuracies and typographic errors will be corrected in subsequent
editions.
As a part of our policy of continuous improvement, we reserve the right to alter design and
specifications without further notice.

8 User Guide EN Dansensor®Lippke®5000
P/N 380419-C
05/2022
Notes, cautions, warnings and tips!
Throughout the manual notes, cautions, and warnings are indicated with various icons and
written in bold like the example below:
CAUTION! Never use hard tools or abrasive materials when cleaning any part of the
device.
Explanation
NOTE! The operator should observe and/or act according to the information in
order to obtain the best possible function of the equipment.
CAUTION! The operator must observe and/or act according to the information in
order to avoid any mechanical or electrical damage to the equipment.
WARNING! The operator must observe and/or act according to the information in
order to avoid any personnel injury.
Tips and recommendations
Tips, recommendations and “best practice”advises are indicated as shown in the example
below:
TIP! You can choose not to use the rubber mat, as cleaning of the base plate is easier
without it.

Dansensor®Lippke®5000 EN User Guide 9
P/N 380419-C
05/2022
General description
The Dansensor® Lippke®5000 is an integrated package test system that measures the seal
strength and integrity of flexible, rigid or semi-rigid packages. The seal strength and integrity
of the package is measured by inflating it using compressed air.
The system consists of a console and one or more accessory kits, each of which is used to test
the most commonly used types of packages such as closed packages, open packages, screw
top tubes, and IV bags - see "Accessories" on page 13 for details.
Fig. 1. Dansensor® Lippke® 5000 Package Test System
On stand-alone models setting up and testing is done using the display on the instrument
whereas the PC-enabled models use a PC-based software application.
The entry, selection and management of all test parameters is easily and quickly
accomplished and multiple test configurations can easily be created and recalled.
Test Capabilities
The system can perform a variety of seal strength and package integrity tests.
See "2. Tests" on page 37 for detailed descriptions of each test procedure.

10 User Guide EN Dansensor®Lippke®5000
P/N 380419-C
05/2022
Overview
5.7" colour touch display
For intuitive operation of the device by use of explanatory icons and easy
understandable text messages and buttons.
Device name plate
Holds device information such as device model, voltage, manufacturing date and serial
number.
“AIR SUPPLY” connector
Connector for the device’s compressed air supply.
CAUTION! The supply pressure must not exceed the max. pressure as
specified in "Compressed air supply" on page 124.
“FEED” connector
Connector for the measurement accessory air supply outlet.
“SENSE” connector
Pressure measurement inlet connector.
“EXHAUST” outlet
Package pressure exhaust outlet. The outlet is fitted with a noise filter.
“I/O CONTROL” connector
(Not used)
“POWER SUPPLY” 
For connection of the power supply delivered with the device.
LAN/Ethernet port
For connection to local computer network for external data collection (LAN Data dump).
The port has 2 built-in status indicator LED’s.
USB (2.0 - Type A) connector 
For connection of a USB memory stick for exporting/importing of files and updating of
firmware or for auxiliary equipment such as a bar-code scanner, an external keyboard
and/or a printer.
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Dansensor®Lippke®5000 EN User Guide 11
P/N 380419-C
05/2022
USB (2.0 - Type B) connector 
Connects the device to a PC (when using the PC Software).
On/Off switch

12 User Guide EN Dansensor®Lippke®5000
P/N 380419-C
05/2022
Supplied Parts
The following items are included with the device:
Power supply cable (5 pcs.)
For connecting the power supply to a main power outlet.
Below is an overview of which cable is to be used in which countries/areas*:






EU type: Europe
US type: North America, Thailand, Taiwan
AUS type: Australia, New Zealand
UK type: United Kingdom, Singapore, Malaysia
CHN type: China
* Compatibility is not limited to the indicated countries/areas.
Power Supply
Supplies the appropriate supply voltage to the device. Use appropriate cable to
connect the power supply to the main power outlet.
Noise filter
For the package pressure exhaust outlet.
Air supply hose
For connection of compressed air.
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Dansensor®Lippke®5000 EN User Guide 13
P/N 380419-C
05/2022
Accessories
A variety of accessory kits are available for the Dansensor® Lippke®5000 test system.
See "8. Consumables, accessories and options" on page 127 for details.
In addition to the selection of measurement accessory kits specially designed for testing of
the most commonly used package types, the accessory list also includes other accessories
that can be used separately or together with one or more of the measurement accessory kits.
Stand, basic (see page 15 for details)
Fixture f. ASTM restraining (see page 18 for details)
PPC 300 II (see page 23 for details)
Package fixture f. PPC 300 II (see page 23 for details)
Valve Test Unit (VTU) (see page 27 for details)
Filter for feed hose (see page 29 for details)
Tube adapter (see page 31 for details)
IV-Bag adapter (see page 29 for details)
Pressure Regulator with filters (see page 30 for details)
Package pressure release valve (see page 30 for details)
Test head without needle (see page 22 for details)
Bar-code scanner (see page 70 for details)
Sharp needle (see page 32 for details)
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14 User Guide EN Dansensor®Lippke®5000
P/N 380419-C
05/2022
Blunt needle (see page 32 for details)
Hand-held needle, combined (see page 32 for details)
Hand-held needle, separate Feed/Sense (see page 32 for details)
Hand-held needle, mono (with Y-piece) (see page 32 for details)

Dansensor®Lippke®5000 EN User Guide 15
P/N 380419-C
05/2022
Basic Stand
The basic stand is used to test fully sealed (closed) rigid and semi rigid packages.
The stand can be used together with various accessories and consumables depending on
the application:
Test head (see page 22 for details)
Needle (see page 32 for details)
Tube Adapter (see page 30 for details)
Septa (see page 35 for details)
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16 User Guide EN Dansensor®Lippke®5000
P/N 380419-C
05/2022
Setting Up
1. Mount the nut and the washer on the vertical rod , then screw the rod into the
base plate as far as it goes. Tighten assembly by screwing the nut against the base
plate .
2. Apply the self-adhesive rubber mat by removing the protective paper and position
the mat approx. 5 mm from the front and side edges of the base plate .
NOTE! You can choose not to use the rubber mat, as cleaning of the base plate
is easier without it. Still we recommend to use it, as it provides better friction for
the test items.
3. Fit the two handles and to the connector rod and slide it onto the vertical rod .
Tighten the handle to position the connector rod on the vertical rod .
4. Prepare the test head - see page 22 for details - then insert it into the connector rod 
and tighten handle to keep it in position.
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Dansensor®Lippke®5000 EN User Guide 17
P/N 380419-C
05/2022
How does it work?
1. Prepare the package with a septum and place it on the base plate .
2. Move the test head downwards to penetrate the package making sure that the
needle is fully seated onto the septum . Lock the test head in this position taking
into consideration that the test head should be allowed to move upwards as the package
inflates.
If, for some reason, you want to restrict the test head movement, you can do this by means
of the knob .
3. Perform the test.
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18 User Guide EN Dansensor®Lippke®5000
P/N 380419-C
05/2022
Fixture for ASTM restraining
This fixture is used to perform restrained tests on closed packages compliant with ASTM
F2054. As the name says they restrain the package to ensure that the pressure affects the
package sealings in the correct way.
The device is mostly used for burst tests, but it can also be used for testing leaks in the
package sealing. If device is used for a full leak test of a package, a Tyvek foil can be placed
below and above the package to enable leaked gas to escape from the top and bottom area
of the package as well.
The fixture can be used together with various accessories and consumables depending on
the application:
Test head (see page 22 for details)
Needle (see page 32 for details)
Septa (see page 35 for details)
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