Moeller Marine EASY 600 User manual

Bildgrösse 210 x 118,5 mm
222
Logo 17 x 17 mm
Industrial AutomationBuilding Automation Systems
Think future. Switch to green.
The easy400, 600, 800 control relays
Product Information
Switching, Control and Communication –
SIMPLY ea y
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The new control relay, easy800, combines virtually all the performance features of a
PLC with the handling convenience of easy. Together with the easy400 and easy600,
it forms a cohesive system with uniform accessories, software and operation, designed
for intelligent solutions in machine and instrument control or in building services.
The easy Family
Start up and control –
SIMPLY
Rapid commissioning
The indication of where current is
flowing in the circuit, during actual
operation or testing, simplifies and
speeds up commissioning and makes
it more reliable. All the easy devices
have a current flow indicator.
Great space savings
There is space for easy anywhere. The
standard 45 mm front dimension is
equally suitable for use in service
distribution boards in building services
installations, or in control panels on
machines and in industrial control
systems. In each case, the easy replaces
several conventional components and
switching devices in a fraction of their
space requirement.
easy – One for all
The easy series of control relays
offers the user 3 variants in each
case, suitable for a wide range of
applications. There are the AC devices
with potential-free relay outputs, and
the DC devices with the option of relay
or transistor outputs. The voltage
range for the input signals is always
identical with the supply voltage. The
easy relays are fully functional in
temperatures ranging from-25°to55° C.
.
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3
The easy400 control relay
Eight inputs, four relay or transistor outputs. In all the
DC variants, there is the option of two analog inputs.
The easy412 has three contacts and one coil for circuit
configuration in each of up to 41 lines of logic.
The easy600 control relay
Twelve inputs, six relay or eight transistor outputs. In all the
DC variants, there is the option of two analog inputs. The
easy600 has three contacts and one coil in series for circuit
configuration in each of up to 121 lines of logic.
The built-in display can show up to eight texts of 48
characters each. For each text, two variables or module
parameters can be included in the display. The user can
thus read texts and values on the display in plain text.
The easy800 control relay
Twelve inputs, six relay or eight transistor outputs. In all the
DC variants, there is the option of four analog inputs and
also of one analogue output. The easy800 has four contacts
and one coil in series for circuit configuration in each of up
to 256 lines of logic.
The built-in display can show up to 32 texts of 64 characters
each. For each text, the user can include several variables or
module parameters in the display at any point. He can thus
read texts and values on the display in plain text.
Counting high-speed signals, measuring frequency or
evaluating incremental encoder readings are no problem
with easy800. Computing, data storage or communication
via the NET network – all simply easy.
Logic links instead of wiring
Circuit diagrams form the basis for all electrical applications.
Conventionally, the resulting circuits are implemented by
wiring of switching and control devices. With the easy
control relay, this is done quite simply using keystrokes or
the convenient easy-soft software at the PC, for making
the logic connections. Input is simply menu guided, and
available in either 5 or 10 languages. This saves mounting
and wiring costs and above all, precious time, making the
easy quite an expert for world markets.

Lighting for shop windows:
•Automatic daylight- and clock-controlled switching of
lighting and external advertising shows products in a
“favourable light”.
•Lighting can be activated in the event of an alarm or at
random.
•Program protection via password.
•Supply and input voltage 100 to 240 V AC.
Direct switching of the load current via relay.
Direct connection of, for example, standard recessed
switches to easy.
Using easy
Showing Your Business
in a Favourable Light
Greenhouses:
•Daylight- and temperature governed control of
skylights, heating, blowers, watering and lighting.
•Recording and processing of up to four analog values
such as temperature, humidity or brightness.
•Processing, comparison, display and output of the
analog values via convenient arithmetical functions
and analog output.
•Setting of required values directly at the device.
•Manual intervention possible at any time via external
switches or the four built-in cursor keys.
Lighting control for buildings:
•Both centralized and decentralized impulse-relay
function switching of lights is possible.
•Areal-time controlled Off pulse enables central
disconnection of the lighting for power saving
purposes.
•Abasic unit can control up to 12 separate groups of
lighting. Convenience lighting control such as that of
a central light for cleaning, semi-lighting in the stair
well or a pulse for pre-warning of a dark phase can
be configured.
•Suitable for fitting in low-voltage distribution boards
due to 45 mm standard front dimension, and either 4,
6, 8 or 12 times MCB width.
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MO-FR
13.03 1
ON 08:40 A
OFF 19:30 +
X 00.00
S 17.13
TRG T1
RES +
A 01 GT +
I1 +580
F1 + 10
I2 + 5000

5
Using easy
Helps Industry
Save Costs
HGV cooling system:
•Operating temperature range -25 °C to +55 °C of all
the easy devices enables them to be used directly in
outdoor installations, on vehicles, etc.
•easy is particularly cost efficient: it can do without the
keypad and display window and then costs less. Here
an LED signals the operating status. The easy circuit
diagrams are used in all easy devices, whether or
not they have a display window.
•Temperature, pressure, etc. can be recorded via analog
inputs.
•Devices mounted by fitting onto top-hat rail,
or by screw fixing using the mounting brackets.
Machine control:
•Plug-in memory module enables duplication of easy
circuit diagram without a PC. Any subsequent changes
to the circuit diagram which may be necessary, can be
undertaken off-site, the memory module sent to site
and the modifications read into the easy there.
•Adjustable start-up behaviour (RUN or STOP), which
then governs the operating mode when the power
is switched on, facilitates commissioning.
•Detection of short circuits and selective disconnection
of the transistor outputs in the event of short circuit or
overload.
Container control:
•Straightforward and economic communication over
distances of up to 1000 m via the built-in NET interface.
•Up to 32 status and indication texts can be displayed,
each with several variables, in a back-lit window,
for example to compare setpoint and actual values
for fill levels, run times, etc.
•Application variable, due to presetting of various
mixing and running times via direct parameter input
into the device.
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CONTAINER
50%
FILLED
510 0006
DIR
CNT C1
RES +

The easy800 control relays can be simply and
economically networked with one another by
means of the built-in NET network interface. Up to
eight easy800 units can communicate with one
another via this interface at a distance of up to
1000 m, irrespective of whether the individual
device is processing its own program or being
used merely as a remote input/output module.
Furthermore, each easy800 device can be locally
expanded via the easy Link interface. This feature
enables easy control relays to be used throughout
automation applications of from 12 to more than
300 I/O points.
Networking easy
With Built-in NET –
Communication simplified
The operator can monitor the entire network
from the PC. The PC can be connected to any
station on the network via the programming
device interface.

7
in Automatic
Interaction –
With Fieldbus Connection
to the Production Process
Commanding, indicating, monitoring and control at Bit level
Even for straightforward sequences, such as in production
processes, the bus connection is worthwhile. The actuator-
sensor interface, AS-i for short, can supply 31 stations
simultaneously with up to 248 binary instructions. AS-i
is the ideal bus connection for machine building. Input and
output data being transmitted in the particularly short time
of only 5 ms means that, for example, several motors can
be started at absolutely the same time (e.g. in mechanical
handling).
The EASY205-ASI communication module makes connecting
to the bus particularly easy. It can be coupled centrally to any
expandable easy basic units, as well as to easy600 and easy800
devices via easy-Link. Then you simply wire the two-core AS-i
cable with the module – and that’s it! The data exchange is
handled at a higher level via an AS-i Master.
Transferring complex programs
More powerful fieldbus systems, such as Profibus DP, are used
for more complex automation tasks in which the user has to
transfer relatively large sets of data, e.g. several analog values,
setpoint values, counter readings or time parameters. Profibus
DP can transfer up to 20 Bytes per station in each bus cycle, and
can link up to 126 stations at distances of up to 1200 m. This
bus connection, the EASY204-DP, makes easy control relays
even more flexible and versatile, because it enables complete
easy parameter sets to be read or even exchanged via the bus.
This comes into its own, for example, where recipes for mixed
products need to be replaced and new parameter values in easy
are therefore required. The time values, clock settings, counter
readings, setpoint or actual values can then be monitored by a
suitable bus master via this high-performance fieldbus system.
Connection to standard fieldbus systems worldwide
The EASY221-CO unit offers the same functions as
those discussed in the paragraph above, for CANopen,
and EASY222-DN for DeviceNet. DeviceNet is used frequently
in the USA and Canada. Easy is thus proven to be a product
for world markets also as far as it networking capability is
concerned.
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The expandable basic units of the easy600 and
easy800 series permit local or remote expansion
of inputs/outputs. Combining them with EASY
618-AC-RE, EASY618-DC-RE or EASY620-DC-TE
expansion modules produces a unit with 24 inputs
and up to 16 outputs. These three expansion
modules are linked directly to the basic unit via
the easy-Link interface. Alternatively, connection
can be achieved via the EASY200-EASY coupling
module and a simple twisted-pair cable up to 30 m
in length. Even complex and extensive circuits can
thus be achieved simply using easy. In the event
that you need still more I/O, the EASY202-RE
module offers another two relay outputs.
Local and Remote Expansion -
Simply
easy Expansion
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easy to operate
Anyone able to read a wiring diagram will quickly feel
comfortable with easy. Every circuit can be input 1:1 on the
display of this clever device, using the familiar normally open
and normally closed contacts and coils. All the basic and the
special functions can be ‘wired up‘ with one another simply
by keystroke.
easy also makes sure that there are no misunderstandings:
easy400 offers a choice of five menu languages, and easy600
and 800 as many as ten.
Enter contact ”I2“Enter contact ”I1“ Connect up contact-
and coil
Select relay coil ”Q1“
Each of the eight selection buttons has its own specific
function. The OK button activates the selected function.
The four cursor keys, up, down, left and right, allow the user to
make his selection from the actions to be taken. The ESC button
reverses the action and the DEL button erases. The ALT button
is used to make the logic connections in the wiring diagram.
Once you have completed configuration, the control relay tests
the circuit, with the current flow indicator showing you how
the current flows through the contacts.
easy Wiring
“Wiring” by Keystroke – Inputting Circuit
Configuration and Parameters Directly
9

EASY412-AC-R EASY412-AC-RC EASY412-AC-RCX EASY412-DC-R EASY412-DC-RC EASY412-DC-RCX EASY412-DC-TC EASY412-DC-TCX EASY412-DA-RC EASY619-AC-RC EASY619-AC-RCX EASY619-DC-RC EASY619-DC-RCX EASY621-DC-TC EASY621-DC-TCX EASY819-AC-RC EASY819-AC-RCX EASY819-DC-RC EASY819-DC-RCX EASY821-DC-TC EASY821-DC-TCX EASY820-DC-RC EASY820-DC-RCX EASY822-DC-TC EASY822-DC-TCX EASY618-AC-RE EASY618-DC-RE EASY620-DC-TE EASY202-RE EASY200-EASY EASY204-DP EASY205-ASI EASY221-CO EASY222-DN EASY200-POW EASY400-POW
115/240 V AC 24 V DC 115/240 V AC 24 V DC 24 V DC115/240 V AC 24 V DC
Supply voltage 12 V DC
115/240 V
AC ––24 V DC – 24 V DC 24 V DC
Heat dissipation 10 VA 1 W 1 W 2 W 1 W 2 W 2 W Input voltage range 85 to 264 V AC 85 to 264 V AC
Inputs, digital 88888888812121212121212121212121212121212121212–––––– Output voltage 12/24 V DC +/- 3% 24 V DC +/- 3%
Inputs, analog
o
p
tional (0 - 10 V) –––222222––2222––44444444–––––––––
Output current, rated value 0,02/0,25 A 1,25 A
Outputs, digital
(R=relay, T=transistor) 4 R4R4R4R4R4R4T4T4R6R6R6R6R8T8T6R6R6R6R8T8T6R6R8T8T6R6R8T2R –––––
Overcurrent limitation from 0,3 A from 1,4 A
Outputs, analog
(0 - 10 V) –––––––––––––––––––––1111–––––––––
LCD, Keypad Yes Yes – Yes Yes – Yes – Yes Yes – Yes – Yes – Yes – Yes – Yes – Yes – Yes –––––––––– Other
Additional output voltage
12V DC, 20mA
for analog supply
Real-time clock –/– Yes/– Yes/– –/– Yes/– Yes/– Yes/– Yes/– Yes/– Yes/– Yes/– Yes/– Yes/– Yes/– Yes/– Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes Yes/Yes –/– –/– –/– –/– –/– –/– –/– –/– –/–
of outputs
[1] 8 A 8 A 8 A 8 A 8 A 8 A 0,5 A 0,5 A 8 A 8 A 8 A 8 A 8 A 0,5 A 0,5 A 8 A 8 A 8 A 8 A 0,5 A 0,5 A 8 A 8 A 0,5 A 0,5 A 8 A 8 A 0,5 A 8 A –––––
Potential isolation,
primary/secondary
Yes, SELV (to
EN 60 0950, VDE 805)
Yes, SELV (to
EN 60 0950, VDE 805)
Short-circuit proof
where cos
p
hi = 1 ––
B 16,
600 A –– –– –– –
B 16,
600 A –––––
Protection against short
circuit (secondary) Yes Yes
Short-circuit proof
where cos
p
hi = 0,5...0,7 ––
B 16,
900 A –– –– –– –
B 16,
900 A –––––
Overload proof (secondary) Yes Yes
Supply leads
Degree of protection
Interference suppression
Operational ambient
tem
p
erature
Transport- and storage
tem
p
erature
Certification, Standards
Mounting
Dimensions (W x H x D) mm 71,5 x 90 x 58 mm
-25° C to +55° C
IP 20
35,5 x 90 x 58 mm
On top-hat rail to EN 60715, 35 mm or screw fitting with ZB4-101-GF1 fixing brackets
0,2 - 0,25 mm2, flex./ 0,2 - 4,0 mm2, rigid
EN 55 011 / 55 022 Class B
71,5 x 90 x 58 mm 107,5 x 90 x 58 mm 107,5 x 90 x 72 mm 107,5 x 90 x 58 mm
EN 50 178, IEC/EN 60947, UL, CSA
-40° C to +70° C'
115/240 V AC
Cable protection B 16, 900 A Cable protection B 16, 900 A
Cable protection
B 16, 900 A
4 W
Cable protection B 16, 600 A Cable protection B 16, 600 A
Cable protection
B 16, 600 A
5 VA 2 W 3,5 W
24 V DC 115/240 V AC 24 V DC 24 V DC115/240 V AC 24 V DC
3,4 W10 VA
Cable protection B 16, 600 A
Cable protection B 16, 900 A
Cable protection
B16, 600 A
Cable protection
B 16, 900 A
Continuous current
400 Series
Basic Units
600 Series
Basic Units, expandable
800 Series
Basic Units, expandable, +analog Q
Expansions
Communication
Reserve
12
easy Selection
1Relay = 8 A (10 A to UL) at resistive load, 3 A at inductive load/transistor outputs = 0.5 A / 24 V DC, max. 4 outputs can be switched in parallel
EASY 412-AC-RC EASY 412-DC-TCX EASY 412-DA-RC EASY 619-AC-RCX EASY 621-DC-TC EASY 819-AC-RC EASY 822-DC-TC EASY 618-DC-RE EASY 202-RE EASY 204-DP EASY 205-ASI EASY 221-CO EASY 200-POW EASY 400-POW

easy-soft makes programming particularly simple for the user. The graphics editor shows
the desired representation of the circuit diagram directly. Selection menus and drag- and
drop functions facilitate logic connections. Simply select and connect contacts and coils,
all at the click of a mouse button – and that’s it! You can choose the user-friendly menus
and texts provided by easy-soft in one of five languages.
The following types of display can be selected for viewing,
processing and printing out of your program:
• In accordance with IEC international Standards, with
contact and coil symbols
• With easy circuit configuration, 1:1 as shown in the easy
display window
• In accordance with the American Standard, ANSI
The built-in off-line simulation function enables the user to
test that the circuit functions properly before commissioning,
and without the module being connected. Notes alongside
contacts and coils create clarity. A cover sheet with your own
title block, various text boxes and cross-reference list with
comments, make your print-out into a professional piece of
documentation.
Easy needs no maintenance
Once the program is designed, it is stored in the easy in a
non-volatile fashion and retained there forever, or until the
next modification. There is no need for an auxiliary voltage
supply or a battery. In other words, these control relays
are utterly maintenance-free. It is not only circuits and
parameters that have to be safeguarded when there is
a power failure. Easy also remembers switch positions and
values. For example the actual reading on the hours-run
meter and other counters, as well as the time elapsed on the
timing relay are recorded and can continue to be processed
after the system is switched On again. easy series modules in
all rating classes offer this remanence.
easy Inputting
-Soft – The Convenient Way to
Input the Circuit Configuration
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Moeller GmbH
Industrial Automation
Hein-Moeller-Str. 7-11
D-53115 Bonn
E-Mail: [e-mail]
Internet: www.moeller.net
© 2002 by Moeller GmbH
Subject to alterations
W2528-7519GB MDS/DM
Printed in the Federal Republic of Germany (03/02)
Article No.: 259331
Think future. Switch to green.
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