Moeller MC-HPG-2x0 Series Operating and installation instructions

Moeller GmbH
Industrieautomation
Hein-Moeller-Straße 7–11
D-53115 Bonn
E-Mail: [email protected]
Internet: www.moeller.net
© 2002 by Moeller GmbH
Subject to alteration
AWB2776-1549GB xx/xx/Ki 11/04
Printed in the Federal Republic of Germany (0x/02)
Article No.: xxxxxx
4
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SystemsIndustrial Automation
Device Description
04/05 AWB2776-1574GB
Display PLC
MC-HPG-2x0
Building Automation
A
Rückenbreite bis 10 mm (1 Blatt = 0,106 mm, gilt nur für XBS)

All brand and product names are trademarks or registered
trademarks of the owner concerned.
1stpublished 2005, edition date 04/05
© Moeller GmbH, 53105 Bonn
Author:Gerhard Fischbacher
Production: Norbert Mausolf
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or processed,
duplicated or distributed by means of electronic systems without
written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)

I
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that are live.
• Follow the engineering instructions (AWA) of the
device concerned.
• Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on
this device/system.
• Before installation and before touching the device ensure
that you are free of electrostatic charge.
• The functional earth (FE) must be connected to the protective
earth (PE) or to the potential equalisation. The system installer
is responsible for implementing this connection.
• Connecting cables and signal lines should be installed so
that inductive or capacitive interference does not impair the
automation functions.
• Install automation devices and related operating elements in
such a way that they are well protected against unintentional
operation.
• Suitable safety hardware and software measures should be
implemented for the I/O interface so that a line or wire
breakage on the signal side does not result in undefined
states in the automation devices.
• Ensure a reliable electrical isolation of the low voltage for the
24 volt supply. Only use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.
• Deviations of the mains voltage from the rated value must
not exceed the tolerance limits given in the specifications,
otherwise this may cause malfunction and dangerous
operation.
• Emergency stop devices complying with IEC/EN 60204-1 must
be effective in all operating modes of the automation devices.
Unlatching the emergency-stop devices must not cause restart.
• Devices that are designed for mounting in housings or control
cabinets must only be operated and controlled after they have
been installed with the housing closed. Desktop or portable
units must only be operated and controlled in enclosed
housings.
• Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This should
not cause dangerous operating states even for a short time.
If necessary, emergency-stop devices should be implemented.
• Wherever faults in the automation system may cause
damage to persons or property, external measures must be
implemented to ensure a safe operating state in the event of
a fault or malfunction (for example, by means of separate limit
switches, mechanical interlocks etc.).
Moeller GmbH Safety instructions
Warning!
Dangerous electrical voltage!

II

Device Description MC-HPG-2x0 Display PLC MC-HPG-2x0
Contents
Contents
1Explanation of symbols............................................................................................ 7
2Introduction ............................................................................................................... 9
3Device versions....................................................................................................... 11
3.1 Specifications.....................................................................................................................11
3.2 Accessories........................................................................................................................12
3.3 Designing...........................................................................................................................12
4Features ................................................................................................................... 13
5Commissioning ....................................................................................................... 15
5.1 Overview of connections....................................................................................................15
5.2 Inserting the CompactFlash™ ...........................................................................................16
5.3 Inserting the battery ...........................................................................................................17
5.4 Connecting the power supply.............................................................................................18
5.5 Preparing the shield connections.......................................................................................19
5.6 Connecting the programming interface..............................................................................20
5.7 CAN interface.....................................................................................................................21
5.8 Connection for keyboard....................................................................................................24
5.9 Connection for ProfibusDP master (Optional)....................................................................24
5.10 Connection for COM1 serial interface (RS232) ...............................................................24
6Operation ................................................................................................................. 25
6.1 Startup behaviour...............................................................................................................25
6.2 Shutdown behaviour ..........................................................................................................25
6.3 PLC operating states .........................................................................................................26
6.4 Changing operating mode..................................................................................................27
6.5 Startup behaviour/startup...................................................................................................28
6.6 Program transfer ................................................................................................................28
6.7 System settings..................................................................................................................29
7Mounting instructions ............................................................................................ 31
7.1 General mounting instructions ...........................................................................................31
7.2 Mounting in the front panel ................................................................................................31
7.3 Front panel cutout..............................................................................................................32
7.4 Mechanical dimensions......................................................................................................33
7.5 External fan........................................................................................................................34
8Notes on the touch screen ..................................................................................... 35
8.1 Basic touch screen function...............................................................................................35
8.2 Power up function test .......................................................................................................35
8.3 Cleaning and maintenance of the touch screen.................................................................35
9Display, backlight, contrast ................................................................................... 37
9.1 Contrast .............................................................................................................................37
9.2 Backlight ............................................................................................................................37
10 Diagnostics.............................................................................................................. 37
11 Maintenance and repair .......................................................................................... 39
12 Technical data ......................................................................................................... 41
13 Disposal ................................................................................................................... 43
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MC-HPG-2x0 Display PLC Device Description MC-HPG-2x0
Contents
14 EU Conformity......................................................................................................... 43
15 Revision history ...................................................................................................... 45
16 Alphabetical index .................................................................................................. 47
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Device Description MC-HPG-2x0 Display PLC MC-HPG-2x0
Explanation of symbols
1 EXPLANATION OF SYMBOLS
Danger warnings
The following information is for your personal safety and the prevention of
damage to the device described or connected devices.
Safety instructions and warnings for the prevention of danger to the life and
health of users or service personnel, and for the prevention of damage are
highlighted in this document by the following pictograms. “Warning” and
“Information” pictograms are shown in this document.
Warnings indicate the following:
Death, serious injury or substantial material damage may occur if the
related safety measures are not implemented.
The individual “Warning” pictograms have the following meaning:
Caution! General!
An instruction to be observed in order to ensure protection
against hazards and the safe operation of the device. The
specified procedure should be observed.
Caution! Electric shock!
Persons may be exposed to dangerous voltages that occur
in electrical systems. There is a danger of electric shock if a
live part is touched.
Caution! Observe ESD measures!
Electrostatic discharge may destroy electronic components.
Information pictograms indicate the following:
Important information about the product or the relevant section of the
document, requiring the particular attention of the reader.
The “Information” pictogram has the following meaning:
Indicates important and instructional information.
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MC-HPG-2x0 Display PLC Device Description MC-HPG-2x0
Explanation of symbols
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Device Description MC-HPG-2x0 Display PLC MC-HPG-2x0
Introduction
2 INTRODUCTION
Features of the MC-HPG-2x0 devices
• PC-COMPATIBLE COMPUTER CORE
• STANDARD FIELDBUS INTERFACES
CANopen, PROFIBUS-DP (Option)
• ETHERNET ONBOARD
• EXCHANGEABLE COMPACTFLASH™
• PROGRAMMABLE TO IEC61131 (IL, LD, FBD, SFC, ST, CFC)
• INFRARED TOUCH-TECHNOLOGY
• IP65 FRONT
The MC-HPG-2x0 series display PLC combines in one device a graphical
operator panel with touch screen and a powerful compact PLC. This future-
oriented device concept offers a wide range of automation and networking
options.
The PLC is programmed in compliance with the IEC61131 industrial
standard. The graphical screen masks are designed effectively and simply
using the visualization tool EPAM and EXCEL. This makes the display PLC
a universal device for automation applications.
The integration of third-party systems (I/Os, drives etc.) via standard fieldbus
interfaces (CANopen) and their integration in the overall system offers
access to a wide range of process optimized peripheral components.
Thanks to the integrated Ethernet interface the MC-HPG-2x0 series display
PLCs have the capabilities for Web applications.
Application range
The MC-HPG-2x0 series display PLC is designed for controlling, operating
and monitoring machines and plants. The integrated infra-red touch
technology ensures fast and simple operation. The rugged and compact
design allows the implementation of applications that were previously
impossible due to the space and cost requirements involved.
The high degree of protection (front IP65) and the omission of any moving
parts (hard disks, fans) makes the devices ideal for robust use in rugged
industrial environments directly at the machine.
The devices can be installed in control panels or control desks without any
problem.
This device description is a reference for the technical data, installation,
terminals, commissioning, operation, and maintenance of all MC-HPG-2x0
versions. The illustrations in this document are for the 5.7” device version
(Section 3), unless otherwise stated. The designation and function of the
connections and signals are the same for all versions.
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MC-HPG-2x0 Display PLC Device Description MC-HPG-2x0
Introduction
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Device Description MC-HPG-2x0 Display PLC MC-HPG-2x0
Device versions
3 DEVICE VERSIONS
The term MC-HPG-2x0 stands for the following versions.
MC-HPG-2x0 Device types
Type designation Display Fieldbus Resolution Power supply
MC-HPG-210 5.7“ STN mono CAN ¼-VGA (320 x 240) 24 VDC
MC-HPG-230 5.7“ STN color CAN ¼-VGA (320 x 240) 24 VDC
MC-HPG-230-DP 5.7“ STN color CAN
ProfibusDP master
¼-VGA (320 x 240) 24 VDC
The following front plate versions are available:
Standard plastic front with Moeller membrane seal
Front plate
type
3.1 SPECIFICATIONS
MC-HPG-210
Art.Nr : MC-HPG-210
PLC compactline Touch mono 5.7”
5.7” STN mono, SC400 66MHz, 16MB DRAM, 32kB NVSRAM, CF-Interface, IR-Touch
Interface: CAN, 1 x RS232, Ethernet 10MB
MC-HPG-230
Art.nr : MC-HPG-230
PLC compactline Touch color 5.7”
5.7” STN color, SC400 66MHz, 16MB DRAM, 32kB NVSRAM, CF-Interface, IR-Touch
Interface: CAN, 1 x RS232, Ethernet 10MB
MC-HPG-230-DP
Art.nr : MC-HPG-230-DP
PLC compactline Touch color 5.7”
5.7” STN color, SC400 66MHz, 16MB DRAM, 32kB NVSRAM, CF-Interface, IR-Touch
Interface: CAN, ProfibusDP-Master , 1 x RS232, Ethernet 10MB
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MC-HPG-2x0 Display PLC Device Description MC-HPG-2x0
Device versions
3.2 ACCESSORIES
Battery Order No.: MC-ACP-BAT01
Battery
Spare battery (Type Section12)
Programming cable Order No.: MC-ACP-CAPC01
Programming cabel
Programming cable RS232 Null modem (serial connection)
3.3 DESIGNING
Moeller XSoft
(on CD)
XSoft CD
Consisting of:
- XSoft -> IEC61131 software
- Documentation in PDF format
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Device Description MC-HPG-2x0 Display PLC MC-HPG-2x0
Features
4 FEATURES
Feature Comment
Display Graphic Size 5.7”
Type STN 16 greyscales/16 colors
Resolution Pixels 320 x 240
Touch Infra-red touch Resolutio
n
45 x 33
PLC Languages IEC6113
1
IL, LD, FBD, SFC, ST, CFC
Debug options Yes Online change, breakpoint, trace, flow control
PLC program KByte 512
PLC data KByte 256
Retain data KByte Max. 32 (Default: 16KB)
Multi-tasking Yes
Network variables Yes Ethernet or CAN
Cycle time/k instructions ms Normally 0.8ms
Real-time clock Yes Battery-backed
Visualization Memory for visualization MByte 2
Messages Number Normally 2000
Alarms Number Max. 1008
Alarm history Number Max. 512
Process variables Number Normally 1000
Process screen pages Number Normally 300
Online languages Number Normally 5
Character languages Yes e.g. Chinese, Japanese,...
Recipes Yes Can be edited in ASCII text format
Password Yes Normally 10 levels
Communication COM1 (RS232) kBit/s Max. 38.4KB
CAN (CANopen) kBit/s CAN master, max. 500 Default: 125
Ethernet MBit/s 10
ProfibusDP MBit/s Max. 12 (Ord. No.: 85 24 000110)
Remote maintenance Yes With external modem serial or via Ethernet (e.g.
with ISDN router)
Exchangeable
memory
CompactFlash™ MByte Up to 64 MB
Software update via
CompactFlash™
Yes PLC project, visualization, runtime system
The number of designable process screens, messages, languages etc. is
restricted by the memory available for visualization. The memory required
per image greatly depends on the application concerned, and is mainly
determined by the size and number of images (PCX) used. 50 KBytes and
more may be required for showing an image with a resolution of 320*240
pixels. If an image of this size is designed on each screen page, the number
of possible screen pages would be less than 40.
These specifications are based on typical sizes that are used in real
projects. With sufficient memory, these values can be exceeded. However,
this will result in longer reaction times and screen change times. (see also
Easy PageMachine (EPAM) manual)
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MC-HPG-2x0 Display PLC Device Description MC-HPG-2x0
Features
In the system the PLC program has priority over the
visualization. Therefore the PLC program should not
take up all the CPU time otherwise operation and
visualization will be impossible or very slow.
Delays in the visualization may occur during file
transfers (such as project downloads, FTP, WEB
servers), or during communication with the
development system (e.g. PLC debugging) as the
visualization has the lower priority.
CompactFlash™ memory media are NOT suitable for
cyclical data logging due to the limited number of write
cycles (normally 100,000).
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Device Description MC-HPG-2x0 Display PLC MC-HPG-2x0
Commissioning
5 COMMISSIONING
5.1 OVERVIEW OF CONNECTIONS
9
2
1
3 4 5 6 7 8
No. Element Description
1 Battery for retain PLC data and real-
time clock
Page 17
2 CompactFlash™ Interface Page 16
3 Fuse Page 18
4 24VDC power supply Page 18
5 PS2 keyboard Page 24
6 CAN connector 9-pole Sub-D, male Page 21
7 RJ45 Ethernet Page 20
8 RS232 COM1 Page 24
9 ProfibusDP/SIO/AUX (Option) Page 24
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MC-HPG-2x0 Display PLC Device Description MC-HPG-2x0
Commissioning
5.2 INSERTING THE COMPACTFLASH™
The MC-HPG-2x0 series devices use a CompactFlash™ card for storing the
runtime system, the application or data (e.g. recipes).
A CompactFlash™ card with the pre-installed MC-HPG-2x0 runtime system
is already inserted when delivered.
To change the CompactFlash™, undo the cover of the CompactFlash™
interface and insert the appropriate MC-HPG-2x0 runtime system. The cover
must be refitted and fastened.
The CompactFlash™ must only be fitted or removed
with the device power supply switched off.
The device cannot run without a CompactFlash™ card.
Correct functioning of the device can only be ensured
by using CompactFlash™ cards obtained from the
original accessories.
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Device Description MC-HPG-2x0 Display PLC MC-HPG-2x0
Commissioning
5.3 INSERTING THE BATTERY
The battery supplied (Ord. no. MC-ACP-BAT01) is used for backing up the
real-time clock and the retain PLC data. The battery is already inserted
when delivered. It can be replaced in the following way:
1. Connect the device to power supply at least 10 minutes
2. Unplug the power supply (retain data will be stored at least 2 minutes)
3. Replace battery
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MC-HPG-2x0 Display PLC Device Description MC-HPG-2x0
Commissioning
5.4 CONNECTING THE POWER SUPPLY
The MC-HPG-2x0 device belongs to protection class 3. The system power
supply must be provided with a 24VDC SELV voltage (Section 12). The
power supply is not isolated. The 0V connection is directly connected to the
housing potential. The device is protected with a 1.6 A slow fuse (note
disconnection capacity Section 12). A reverse polarity protective device is
used to protect the device in the event of reversed poles. Operation,
however, is only possible if the connection was made correctly.
Connections for the MC-HPG-2x0 must comply with specific, local
regulations.
The connection must be made as follows:
1. The cross-section of the power supply cable must be at least 0.75 mm²
and a maximum of 2.5 mm².
2. A flexible lead or wire can be used for the connection.
3. The current consumption (Section 12) must be taken into account
when implementing the power supply. The functional earth is not
compulsory for operation. The GND connection is directly connected to
the housing potential
The plug connector (socket connector screw with terminals) is supplied with
the device for connection.
Connector assignment
+24VDC GND 0V
(plug connector: Phönix MSTB 2.5/3-ST-5.08
Phönix Ord. No. 1757022)
Designation Function
+24 VDC +24VDC power supply
GND Functional ground
0V 0V power supply
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Device Description MC-HPG-2x0 Display PLC MC-HPG-2x0
Commissioning
5.5 PREPARING THE SHIELD CONNECTIONS
The preparation of the data and signal cables is an important factor for the
electromagnetic compatibility (EMC) of the MC-HPG-2x0, both in terms of
interference immunity and emission.
The RS232 interface and CAN interface are connected via D-Subminiature
plug connectors in accordance with DIN 41652. Only use metal or
metallised connector casings with a cable clamp for strain relief fastened or
clamped on the connector. The clamping of the cable shield ensures an
optimum contact area and a low impedance connection with the connector
casing of the MC-HPG-2x0 display PLC.
The following procedure is recommended for making the low-impedance
connection for the cable shield:
1. Strip the cable.
2. Shorten the exposed shield braid by approx. 3 cm.
3. Turn back the braid over the cable sheath.
4. Use a heat shrinkable tubing or rubber grommet to cover the exposed
cable sheath with the folded back shield braid so that 5 to 8 mm of
exposed cable shield is left at the sheath end and is cleanly covered at
the back.
5. Fit the connector
6. The cable is then fastened at the exposed shield braid and the cable
sheath below it directly underneath the cable clamp strap of the
connector casing.
Metal or metallised
D-subminiature connector
Metallic
connector shroud
Fastening
screws
connector casing
Heat shrinkable
tubing for covering
the shield braid
Shield braid pulled
back over the
cable sheath
Strap for cable clamp
and contacting of the
cable shield with the
connector casing
Connection work should be carried out with special care
in order to ensure trouble-free operation.
The EMC values stated in the technical data can only be
guaranteed if the cables are prepared according to the
following specifications.
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MC-HPG-2x0 Display PLC Device Description MC-HPG-2x0
Commissioning
5.6 CONNECTING THE PROGRAMMING INTERFACE
The programming is carried out via the standard Ethernet interface (RJ45).
The connection to the programming PC is implemented using a standard
Ethernet cable (1:1) via a hub or directly using a crosslink cable. The cables
are also available as an accessory (Section 0).
Before the device is connected to the Ethernet network, the IP address of
the device and the programming PC must be set (Section 6.7).
IP addresses can be obtained from your system or
network administrator. IP addresses must be uniquely
defined in an Ethernet network. The IP address of all
networks and of the programming PC must be in the
same subnetwork (e.g. 192.168.0.xxx).
Connector assignment
RJ45
connector
Pin No. Signal Description
1 TXD
2 TXD+
3 RXD+
4 -
5 -
6 RXD
Socket, 8pole 7 -
RJ45 8 -
1
2
3
4
5
6
7
8
Alternatively, programming can also be implemented via the RS232 serial
interface on COM1. This interface is not isolated. The GND connection is
implemented directly on the housing potential (Section 12).
Cables connected to the programming interface (Ethernet or serial) must be
laid separately from the low-voltage cables.
A detailed description of the project download is
provided in the “XSoft” system description or in the
appropriate software documentation.
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