Moeller XVision XVC-100 User manual

XVision
Text-Display-PLC XSystem
Device Description
Moeller GmbH!Hein-Moeller-Str. 7-11!D-53115 Bonn !Germany
Tel. [phone] !Fax [phone]
www.moeller.net ![email protected]
XVC-100
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2
Copyright
Keep documentation for future use!
This documentation is the intellectual property of Moeller GmbH, which also has the exclusive
copyright. Any modification of the content, duplication or reprinting of this documentation, as well
as any distribution to third parties can only be made with the express permission of Moeller
GmbH.
Moeller GmbH does not accept any liability for damages arising from the use of any incorrect or
incomplete information contained in this documentation or any information missing therefrom.
Moeller GmbH reserves the right to make complete or partial modifications to this document.
All brand and product names are trademarks or registered
trademarks of the owner concerned.
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Device Description XVC-100 Text Display PLC XVC-100
Proper use
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
3
Proper use
The device must only be used for the applications specified in the
device description and only in conjunction with the components
recommended by Moeller GmbH.
Warning
Trouble-free and safe operation of the product can only be ensured if
the measures relating to proper transport, storage, assembly,
installation and careful operation are strictly observed.
The device must not be switched on when it is covered with
condensation. When changing its location from cold to warm allow the
device to acclimatise to the new conditions before commissioning.
No warranty claims will be recognised for faults arising from the
improper handling of the device.
The device should not be used for the implementation of any safety
functions relating to the protection of personnel and machinery.
No liability is accepted for claims for damages arising from a failure or
functional defect in the device.
All data specified in this document does not represent guaranteed
specifications in the legal sense.
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XVC-100 Text Display PLC Device Description XVC-100
Proper use
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
4
Safety instructions for the user
This device description contains the information required for the
proper use of the products described therein. Sections 1 to 11 address
technically qualified personnel and Section 12 onwards addresses
personnel not requiring any technical knowledge.
Qualified personnel in the sense of the safety instructions given in this
device description or on the project itself are persons who:
as engineering personnel are either familiar with the safety concepts of
automation,
or as operating personnel, are instructed in the use of automation
components and are familiar with the contents of this device
description relating to the operation of the device,
or as commissioning or service personnel are suitably trained for the
repair of automation devices and are authorised to commission
circuits and device/systems in accordance with standard safety
engineering principles.
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Device Description XVC-100 Text Display PLC XVC-100
Contents
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
5
Contents
1Explanation of symbols............................................................................................ 7
2Introduction ............................................................................................................... 9
3Device versions....................................................................................................... 11
3.1 Specifications.....................................................................................................................11
3.2 Accessories........................................................................................................................12
3.3 Designing...........................................................................................................................12
4Features ................................................................................................................... 13
4.1 Utilisation of the CAN identifier (CANopen) .......................................................................14
5Commissioning ....................................................................................................... 15
5.1 Overview of connections....................................................................................................15
5.2 Inserting the battery ...........................................................................................................16
5.3 Connecting the power supply.............................................................................................17
5.4 Preparing the shield connections.......................................................................................18
5.5 Connecting the programming interface – X7 .....................................................................19
5.6 Connection of the digital input / output - Connector X 1 ....................................................20
5.7 Connection of the digital output - Connector X 2 ...............................................................21
5.8 Connection of the digital input - Connector X 3 .................................................................22
5.9 Connection of the analog input / output - Connector X 4...................................................24
5.10 Connection of the CAN interface - Connector X 6...........................................................26
5.11 Inserting the CompactFlash™.........................................................................................29
5.12 Function and control LEDs ..............................................................................................30
5.13 Membrane keyboard........................................................................................................31
6Operation ................................................................................................................. 33
6.1 Startup behaviour...............................................................................................................33
6.2 Shutdown behaviour ..........................................................................................................33
6.3 PLC operating states .........................................................................................................34
6.4 Changing operating mode..................................................................................................35
6.5 Startup behaviour/startup...................................................................................................36
6.6 Program transfer................................................................................................................37
6.7 System settings..................................................................................................................38
7Mounting instructions ............................................................................................ 41
7.1 General mounting instructions ...........................................................................................41
7.2 Mounting in the front panel ................................................................................................42
7.3 Front cutout........................................................................................................................43
7.4 Mechanical dimensions......................................................................................................44
8Display, backlight, contrast ................................................................................... 45
8.1 Contrast .............................................................................................................................45
8.2 Backlight ............................................................................................................................45
9Diagnostics.............................................................................................................. 45
10 Maintenance and repair .......................................................................................... 47
11 Technical data ......................................................................................................... 49
12 Disposal ................................................................................................................... 53
13 EC Conformity......................................................................................................... 53
14 Revision history ...................................................................................................... 55
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XVC-100 Text Display PLC Device Description XVC-100
Contents
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
6
15 Appendix, Font........................................................................................................ 57
16 Alphabetical index .................................................................................................. 59
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Device Description XVC-100 Text Display PLC XVC-100
Explanation of symbols
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
7
1 EXPLANATION OF SYMBOLS
Danger warnings
The following information is for your personal safety and the prevention of
damage to the device described or connected devices.
Safety instructions and warnings for the prevention of danger to the life and
health of users or service personnel, and for the prevention of damage are
highlighted in this document by the following pictograms. “Warning” and
“Information” pictograms are shown in this document.
Warnings indicate the following:
Death, serious injury or substantial material damage may occur if the
related safety measures are not implemented.
The individual “Warning” pictograms have the following meaning:
Caution! General!
An instruction to be observed in order to ensure protection
against hazards and the safe operation of the device. The
specified procedure should be observed.
Caution! Electric shock!
Persons may be exposed to dangerous voltages that occur
in electrical systems. There is a danger of electric shock if a
live part is touched.
Caution! Observe ESD measures!
Electrostatic discharge may destroy electronic components.
Information pictograms indicate the following:
Important information about the product or the relevant section of the
document, requiring the particular attention of the reader.
The “Information” pictogram has the following meaning:
Indicates important and instructional information.
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XVC-100 Text Display PLC Device Description XVC-100
Explanation of symbols
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
8
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Device Description XVC-100 Text Display PLC XVC-100
Introduction
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
9
2 INTRODUCTION
Advantages of the XVC-100 devices
• 8x20 or 4x10 CHARACTER TEXT DISPLAY WITH VARIABLE FONT
• MEMBRANE KEYBOARD WITH 28 KEYS AND 3 LEDs
• INTEGRATED INPUTS/OUTPUTS
• CANopen STANDARD FIELDBUS INTERFACE
• EXCHANGEABLE COMPACTFLASH™
• PROGRAMMABLE TO IEC61131 (IL, LD, FBD, SFC, ST, CFC)
• IP65 FRONT
The XVC-100 series text display PLC combines in one device a text display
operator panel with a powerful compact PLC. This future-oriented device
concept creates wide range of automation and networking options.
A compact and fully-fledged PLC with digital and analog inputs and outputs
is provided behind the membrane keyboard with the 8x20 character display.
Remote peripheral devices can be connected via the integrated CAN bus.
All plugs are accessible from the rear.
The PLC is programmed in compliance with the IEC61131 industrial
standard, thus making the XVC-100 text display PLC into a universal device
for automation tasks. A user-friendly PLC function library is provided for
designing the visualization functions simply and effectively.
The integration of third-party systems (I/Os, drives etc.) via standard fieldbus
interfaces (CANopen) and their integration in the overall system offers
access to a wide range of process optimised peripheral components.
Application range
The XVC-100 series text display PLC is designed for controlling, operating
and monitoring machines and plants. The rugged and compact design
allows the implementation of applications that were previously impossible
due to the prohibitive space and cost requirements involved.
The high degree of protection (front IP65) and the omission of any moving
parts (hard disks, fans) makes the devices ideal for robust use in rugged
industrial environments directly at the machine.
The devices can be installed in control panels or control desks without any
problem.
This device description is a reference for the technical data, installation,
terminals, commissioning, operation, and maintenance of all XVC-100
versions. The illustrations in this document are for the XVC-100 device
version ("Section 3), unless otherwise stated. The designation and
function of the connections and signals are the same for all versions.
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XVC-100 Text Display PLC Device Description XVC-100
Introduction
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
10
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Device Description XVC-100 Text Display PLC XVC-100
Device versions
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
11
3 DEVICE VERSIONS
The term XVC-100 stands for the following versions.
XVC-100 Device types
Type designation Display Fieldbus Resolution Power supply
XVC-101-C192K-K82 LCD mono CAN 8X20 or 4X10
characters can be
selected via the
software
24 VDC
The following front plate versions are available:
Standard front with Moeller membrane seal
Front plate
type
3.1 SPECIFICATIONS
XVC-101-C192K-K82
Order No.: 264113
8 x 20/4 x 10 characters, 28 keys / 3 LEDs, retentive data 8KB
Interface: 1 x CAN, 1 x RS232
I/O: 10 x DI 24VDC, 8 x DO 24VDC 0.5A, 8 x DIO selectable,
2 x AI 0-10V/10-bit, 2 x AO +/-10V/12-bit
Without CompactFlash™
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XVC-100 Text Display PLC Device Description XVC-100
Device versions
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
12
3.2 ACCESSORIES
CompactFlash™
XT-MEM-CF8M
Order No.: 264182
CompactFlash 8MB
XT-MEM-CF16M1
Order No.: 256213
CompactFlash 16MB
Battery XT-CPU-BAT2
Order No.: 264115
Battery
Spare battery (Type "Section11)
Programming cable XT-SUB-D-SUB-D
Order No.: 264114
Programming cabel
Programming cable RS232 Null modem (serial connection)
3.3 DESIGNING
XSoft-Professional
(on CD)
XSoftProfessional
Consisting of:
- XSoft -> IEC61131 software
- Documentation in PDF format
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Device Description XVC-100 Text Display PLC XVC-100
Features
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
13
4 FEATURES
Feature Comment
Display LCD text Resolution 8 x 20 or 4 x 10 characters can be selected via the
software
Line height mm 4 or 8
Type Mono
Keys Total Number 28
Function keys Number 8
PLC Languages IEC61131 IL, LD, FBD, SFC, ST, CFC
PLC program KByte Configurable: Default: 384
(program + data max. 440)
PLC data KByte Configurable: Default: 56
(program + data max. 440)
Retentive data KByte Max. 8
Multi-tasking No
Debug options Yes Online change, breakpoint, trace, flow control
Cycle time/1000
instructions
ms Normally 1 ms (Bit, Byte, Word, DWord
Operations)
Digital Inputs of which Number 10 x 24VDC
Counter inputs Number Configurable: Max. 2 x Up/Down Max. 50 kHz
Interrupt inputs Number Configurable: Max. 2
Encoder inputs Number Configurable: 1 max. 50 kHz
Digital outputs Number 8 x 24VDC 0.5A
Digital inputs/outputs Number 8 x 24VDC 0.5A, individually configurable
Analog inputs Number 2 x 0-10V/10-bit
Analog outputs Number 2 x +/-10V/12-bit
Real-time clock Yes Battery-backed
Visualization User memory for
visualization
KByte Max. 60 KByte text, parameters and recipes
Fonts Number 1 x large/small characters, variable, fixed1
Variable font Number 1 x large/small can be loaded
Online languages Number Normally 5
Character languages Yes In preparation
Text lines Number Max. 2200 at 20 characters each
Operator function Yes Alphanumeric setpoint entry
Signalling function Yes Display of process values, message texts,
time/date
Recipes Yes Predefined parameters or loadable from
CompactFlash™, configurable in PLC
Password Yes Configurable in PLC
Alarm Yes Configurable in PLC
Communication COM1 (RS232) kBit/s Max. 57.6
CAN (CANopen) kBit/s CAN master, Max. 1000 Default: 125
Remote maintenance Yes Serial, with external modem
Exchangeable
memory
CompactFlash™ MByte 8 or 16MB
Software update via
CompactFlash™
Yes PLC project, visualization texts automatically on
Power On; firmware update via System menu
The number of designable screen pages, messages, languages etc. is
restricted by the memory available for visualization. The memory required
per screen page greatly depends on the application concerned, and is
mainly determined by the number and length of the texts shown. (60 KByte
can store max. 55 pictures * 8 lines * 20 characters * 5 languages)
1Standard font see Appendix
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XVC-100 Text Display PLC Device Description XVC-100
Features
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
14
The display is controlled in the background and takes
up max. 7 % of the CPU capacity. A complete screen
change takes approx. 150 ms.
CompactFlash™ memory media are NOT suitable for
cyclical data logging due to the limited number of write
cycles (normally 100,000).
4.1 UTILISATION OF THE CAN IDENTIFIER (CANOPEN)
The utilisation of the CAN identifier is in compliance with the CANopen
Standard with the following deviations:
1. Selectable CAN node numbers (Node ID) are 1 to 31
2. The following additional CAN node numbers (node IDs) are
reserved for networking the devices:
• Own node number + 32
• Own node number + 64
• Own node number + 96
Utilisation of the CAN node numbers (Node ID):
10 9 8 7 6 5 4 3 2 1 0
Node ID
(
CiA
)
Function code Node ID
(
XVC-100
)
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Device Description XVC-100 Text Display PLC XVC-100
Commissioning
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
15
5 COMMISSIONING
5.1 OVERVIEW OF CONNECTIONS
No. Element Description
1 Battery for retentive PLC data and real-time clock "Section 5.2
2 Connector X 5 (power supply) "Section 5.3
3 Operating mode switch "Section 6.4
4 Connector X 1 (Digital Input / Output) "Section 5.6
5 Connector X 2 (Digital Output) "Section 5.7
6 Connector X 3 (Digital Input) "Section 5.8
7 Connector X 4 (Analog Input / Output) "Section 5.9
8 Connector X 6 (CAN Communication Interface) "Section 5.10
9 Connector X 7 (RS232 Programming Interface) "Section 5.5
10 SYS control LED "Section 5.12
11 CompactFlash™
control LED
"Section 5.12
12-14 CompactFlash™ with protective cover and ejector "Section 5.11
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XVC-100 Text Display PLC Device Description XVC-100
Commissioning
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
16
5.2 INSERTING THE BATTERY
The battery supplied (Ord. no. 264115) is used for backing up the real-time
clock and the retentive PLC data. The battery is already inserted when
delivered. It can be replaced in the following way:
1. Connect the device to power supply at least 10 minutes
2. Unplug the power supply (the retentive data will be stored at least 2
minutes)
3. Carefully remove the battery cover
4. Insert battery
5. Refit battery cover
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Device Description XVC-100 Text Display PLC XVC-100
Commissioning
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
17
5.3 CONNECTING THE POWER SUPPLY
The XVC-100 device belongs to protection class 3. The system power
supply must be provided with a 24VDC SELV voltage ("Section 11). The
power supply is not isolated. The 0V connection is directly connected to the
housing potential. The current supply is protected with a fuse (2A slow) ("
Section 11). A reverse polarity protective device is used to protect the
device in the event of reversed poles. Operation, however, is only possible
if the connection was made correctly.
Connections for the XVC-100 must comply with specific, local regulations.
The connection must be made as follows:
• The cross-section of the power supply cable must be at least 0.75
mm² and a maximum of 2.5 mm².
• A flexible lead or wire can be used for the connection.
• The current consumption ("Section 11 must be taken into account
when implementing the power supply. The functional earth is not
compulsory for operation. The GND connection is directly connected
to the housing potential
The plug connector for the connection is supplied with the unit.
Connector assignment:
In the event of reverse polarity and if an additional 0 V
connection is implemented, e.g. GND connection of an
analog output, the fault current is fed via this 0V
connection. The XVC-100 or the external components
may be destroyed if the housing is not connected tightly
to the 0V potential!
The XVC-100 text display PLC has a two-stage
undervoltage monitoring system. If level 1 is undershot,
the backlight is switched off. If level 2 is undershot, the
PLC is switched off.
X 5 - Supply
2-pole, WAGO multi-connector system
MINI,
RM 3.5 mm, 734-132
Counterpart: WAGO 734-102
Pin No. Assignment Function
1 24VDC +24V power supply
2 0V 0V power supply
24VDC 0V
2
1
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XVC-100 Text Display PLC Device Description XVC-100
Commissioning
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
18
5.4 PREPARING THE SHIELD CONNECTIONS
The preparation of the data and signal cables is an important factor for the
electromagnetic compatibility (EMC) of the XVC-100, both in terms of
interference immunity and emission.
The RS232 interface and CAN interface are connected via D-Subminiature
plug connectors in accordance with DIN 41652. Only use metal or metallized
connector casings with a cable clamp for strain relief fastened or clamped on
the connector. The clamping of the cable shield ensures an optimum contact
area and a low impedance connection with the connector casing of the
XVC-100 text display PLC.
The following procedure is recommended for making the low-impedance
connection for the cable shield:
1. Strip the cable.
2. Shorten the exposed shield braid by approx. 3 cm.
3. Turn back the braid over the cable sheath.
4. Use a heat shrinkable tubing or rubber grommet to cover the exposed
cable sheath with the folded back shield braid so that 5 to 8 mm of
exposed cable shield is left at the sheath end and is cleanly covered at
the back.
5. Fit the connector
6. The cable is then fastened at the exposed shield braid and the cable
sheath below it directly underneath the cable clamp strap of the
connector casing.
Connection work should be carried out with special care
in order to ensure trouble-free operation.
The EMC values stated in the technical data can only be
guaranteed if the cables are prepared according to the
stated specifications.
Metal or metallised
D-subminiature connector
Metallic
connector shroud
Fastening
screws
connector casing
Heat shrinkable
tubing for covering
the shield braid
Shield braid pulled
back over the
cable sheath
Strap for cable clamp
and contacting of the
cable shield with the
connector casing
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Device Description XVC-100 Text Display PLC XVC-100
Commissioning
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
19
5.5 CONNECTING THE PROGRAMMING INTERFACE – X7
The programming is carried out via the standard RS232 interface (COM1).
The connection to the programming PC is made using a null modem cable.
The cables are also available as an accessory ("Section 3.2).
This interface is not isolated. The GND connection is implemented directly
on the housing potential ("Section 11).
Cables connected to the programming interface must be laid separately
from the low-voltage cables.
Connector assignment
Connector X 7 - RS232 programming interface
Sub-D 9 Pole male
Pin No. Assignment Function
1 DCD Data Carry Detect
2 RXD Receive data
3 TXD Transmit Data
4 DTR Data Terminal Ready
5 GND Ground
6 DSR Ready for Operation
7 RTS Send Request
8 CTS Send Enable
9 RI Ring Indicator
Case Case Cable shield
A detailed description of the project download is
provided in the “XSoft” system description or in the
appropriate software documentation.
Wiring of the null modem cable
female female
9pole 25pole 25pole 9pole
DCD 1 8 20 4 DTR
RXD 2 3 2 3 TD
TXD 3 2 3 2 RD
DTR 4 20 8/6 1/6 DCD/DSR
GND 5 7 7 5 GND
DSR 6 6 20 4 DTR
RTS 7 4 5 8 CTS
CTS 8 5 4 7 RTS
RI 9 9
1
2
3
4
5
6
7
8
9
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XVC-100 Text Display PLC Device Description XVC-100
Commissioning
Subject to technical modifications
Doc No. 92 23 100000 (06/2002)
© by Moeller GmbH
20
5.6 CONNECTION OF THE DIGITAL INPUT / OUTPUT - CONNECTOR X 1
Connector Assignment for X 1
Connector X 1 - digital input / output
10-pole, WAGO multi-connector system MINI, RM 3.5 mm,
734-140
Counterpart: WAGO 734-110
Pin No. Assignment Function
1 I0.0/Q0.0 Digital input/output 0
2 I0.1/Q0.1 Digital input/output 1
3 I0.2/Q0.2 Digital input/output 2
4 I0.3/Q0.3 Digital input/output 3
5 I0.4/Q0.4 Digital input/output 4
6 I0.5/Q0.5 Digital input/output 5
7 I0.6/Q0.6 Digital input/output 6
8 I0.7/Q0.7 Digital input/output 7
9 24VDC +24VDC supply for DIG_I/O0-7
10 0V Signal Ground (ground potential)
X 1 input / output level
24 VDC sensors and actuators can be connected to the digital
inputs/outputs. The inputs/outputs are configured in the user PLC program.
All inputs/outputs are outputs in their default configuration.
The input is designed for 24VDC. ("Section11).
The load current for each digital output is 0.5A
The digital inputs/outputs are not isolated.
All outputs are switched off if one of the outputs has an
overload! The overload is indicated and can be read in
the PLC user program.
All inputs/outputs are outputs in their default
configuration.
The outputs can be used for switching inductive loads.
An external free-wheeling circuit must be implemented
for large inductances. ("Section 11).
+24VDC
DIO_0
Last
=
Erde
GNDGND Erde (Gehäuse)
1 10
Ground (housing) Ground
Load
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