Money Controls SR5 User manual

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
This document is the copyright of Money Controls Ltd and may not be reproduced in part or in total by any means,
electronic or otherwise, without the written permission of Money Controls Ltd. Money Controls Ltd does not accept
liability for any errors or omissions contained within this document. Money Controls Ltd shall not incur any
penalties arising out of the adherence to, interpretation of, or reliance on, this standard. Money Controls Ltd will
provide full support for this product when used as described within this document. Use in applications not covered
or outside the scope of this document may not be supported. Money Controls Ltd. reserves the right to amend,
improve or change the product referred to within this document or the document itself at any time.
©Money Controls 2004. All rights reserved.

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
©Money Controls 2004. All rights reserved.
Page 2 of 50
Contents:
1. Diary of changes............................................................................................................................................ 4
2. Introduction.................................................................................................................................................... 5
3. Operation........................................................................................................................................................ 6
4. UK AWP Industry Standard........................................................................................................................... 7
5. Electrical Connections.................................................................................................................................. 8
6. Stud Positions................................................................................................................................................ 9
7. Electrical Interface Requirements.............................................................................................................. 10
7.1 Accept Common (COM A)..................................................................................................................... 10
7.2 Standard Inputs ..................................................................................................................................... 11
8. Alarms .......................................................................................................................................................... 12
8.1 Power-up Diagnostics............................................................................................................................ 12
9. Dual Coin Entry Rundown Interface (DCE)................................................................................................ 13
10. Parallel Interface...................................................................................................................................... 14
10.1 Ident Pin................................................................................................................................................. 14
10.2 Coin Accept Outputs.............................................................................................................................. 15
10.3 Select Input............................................................................................................................................ 17
10.4 Inhibit Lines............................................................................................................................................ 18
10.5 Bank Select Parallel Inputs (Modes 1, 4, 7 and 8)................................................................................. 18
11. Sorting Coins........................................................................................................................................... 19
11.1 4-way Sorter .......................................................................................................................................... 19
11.2 8-way Sorter (Active Manifold)............................................................................................................... 19
12. Sorter Overrides ...................................................................................................................................... 20
12.1 4-Way Override...................................................................................................................................... 20
12.2 8-Way Override...................................................................................................................................... 21
13. Sorting Modes.......................................................................................................................................... 22
13.1 Routing Plug (4 way sorting only).......................................................................................................... 22
13.2 Using the routing plug............................................................................................................................ 22
13.3 EEPROM mode (4-way / 8-way sorting)................................................................................................ 22
14. Active Manifold Interface ........................................................................................................................ 23
15. Diagnostics .............................................................................................................................................. 24
15.1 Inhibit/Accept line and Inductive Noise Test .......................................................................................... 24
15.2 Solenoid and Inductive Sensor Flash Test............................................................................................. 25
15.3 Opto Test............................................................................................................................................... 26
15.4 Exit Diagnostics..................................................................................................................................... 26
16. Bank Select Switches.............................................................................................................................. 27
17. Rotary Switch Options. ........................................................................................................................... 28
17.1 Token Group Selection.......................................................................................................................... 28
17.2 Teach and Run™Token “F”................................................................................................................... 29
17.3 Teach and Run™Coins ......................................................................................................................... 29
17.4 Alarm and Rundown settings “D”........................................................................................................... 30
17.5 Routing Plug / EEPROM mode “E”........................................................................................................ 31
18. Label Details............................................................................................................................................. 32
19. ccTalk Protocol....................................................................................................................................... 33
19.1 Serial Interface....................................................................................................................................... 33
20. ccTalk Serial Messages........................................................................................................................... 34
20.1 ccTalk Error Codes................................................................................................................................ 35
20.2 ccTalk Fault Codes................................................................................................................................ 35
20.3 ccTalk Status Codes.............................................................................................................................. 35
21. ccTalk Interface Circuits ......................................................................................................................... 36
21.1 Circuit 1 – ccTalk Standard Interface..................................................................................................... 36
21.2 Circuit 2 – ccTalk Low Cost Interface..................................................................................................... 37
21.3 Circuit 3 – ccTalk Direct Interface.......................................................................................................... 38
21.4 Circuit 4 – ccTalk PC Interface .............................................................................................................. 39
22. Servicing................................................................................................................................................... 40
22.1 Front Entry - Removal and Refitting....................................................................................................... 40
22.2 Top Entry - Removal and Refitting......................................................................................................... 40
22.3 Cleaning................................................................................................................................................. 41
22.4 Accept Gate........................................................................................................................................... 41
22.5 Sorter..................................................................................................................................................... 41
22.6 Rear Cover ............................................................................................................................................ 41
23. Fault Finding............................................................................................................................................ 42
24. Mechanical Specification........................................................................................................................ 43
24.1 Position.................................................................................................................................................. 43
24.2 Coin/Token Sizes................................................................................................................................... 43
24.3 Specified EMC Performance.................................................................................................................. 44

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
©Money Controls 2004. All rights reserved.
Page 3 of 50
24.31 Emissions ...................................................................................................................................... 44
24.32 Immunity........................................................................................................................................ 44
24.33 Shock / Vibration Immunity............................................................................................................ 44
24.4 Environmental specification................................................................................................................... 44
24.5 Material Flammability Rating.................................................................................................................. 44
24.6 Top Entry dimensions............................................................................................................................ 45
24.7 Bezel Dimensions.................................................................................................................................. 46
24.8 Front Entry Dimensions ......................................................................................................................... 47
24.9 Manifold Coin Exit Paths........................................................................................................................ 48
Tables:
Table 1: SR5 Rear Cover Details............................................................................................................................. 8
Table 2: Power Supply........................................................................................................................................... 10
Table 3: Current Consumption............................................................................................................................... 10
Table 4: COM A DC Input Characteristics............................................................................................................. 10
Table 5: Standard Input DC characteristics ........................................................................................................... 11
Table 6: Parallel Interface...................................................................................................................................... 14
Table 7: Accept output DC characteristics............................................................................................................. 15
Table 8: 5 Coin Mode Accept Outputs (standard – Mode 1).................................................................................. 17
Table 9: 16 Coin Mode Accept Outputs (standard – Mode 1)................................................................................ 17
Table 10: ccTalk Serial Commands...................................................................................................................... 34
Table 11: ccTalk Error Codes ............................................................................................................................... 35
Table 12: Fault Codes ........................................................................................................................................... 35
Table 13: Status Codes......................................................................................................................................... 35
Table 14: Environmental Ranges........................................................................................................................... 44
Figures:
Figure 1: Standard Top Entry configuration using bezel and rundown .................................................................... 7
Figure 2: SR5 Connector Side................................................................................................................................. 8
Figure 3: Input Hardware Configuration................................................................................................................. 11
Figure 4: DCE Connector Pin Outs........................................................................................................................ 13
Figure 5: Accept Outputs....................................................................................................................................... 16
Figure 6: 4-way sorter paths.................................................................................................................................. 19
Figure 7: 8-way Active Manifold sorter paths......................................................................................................... 19
Figure 8: Sorter Overrides 4-way........................................................................................................................... 20
Figure 9: Sorter Overrides 8-way........................................................................................................................... 21
Figure 10: Routing Plug Connections.................................................................................................................... 22
Figure 11: Active Manifold connector..................................................................................................................... 23
Figure 12: Bank Select switches............................................................................................................................ 27
Figure 13: Rotary switch........................................................................................................................................ 28
Figure 14: SR5 Label Details................................................................................................................................. 32
Figure 15: ccTalk pin header ................................................................................................................................ 33
Figure 16: Circuit 1, ccTalk Standard Interface..................................................................................................... 36
Figure 17: Circuit 2, ccTalk Low Cost Interface.................................................................................................... 37
Figure 18: Circuit 3, ccTalk Direct Interface.......................................................................................................... 38
Figure 19: Circuit 4, ccTalk PC Interface .............................................................................................................. 39
Figure 20: Front Entry Removal Diagram .............................................................................................................. 40
Figure 21: SR5 Accepted Coin Dimensions Graph................................................................................................ 43
Figure 22: SR5 Top Entry with Sorter Dimensions ................................................................................................ 45
Figure 23: Oval Bezel Dimensions......................................................................................................................... 46
Figure 24: Panel Fixing Dimensions...................................................................................................................... 46
Figure 25: SR5 Front Entry Dimensions................................................................................................................ 47
Figure 26: SR5 Manifold Coin Exit Paths............................................................................................................... 48
Figure 27: Top Entry / Front Entry Exploded View................................................................................................. 49

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
©Money Controls 2004. All rights reserved.
Page 4 of 50
1. Diary of changes
Issue 1.0.................................................................................................................... January 2001
Issue 2.0..........................................................................................................................April 2001
¾Amended Fig 1.
¾SR5 Label detail added.
¾Added a line to Teach and RunTM procedure.
¾Removed power-up diagnostics – Credit sensor blocked/faulty.
¾Exit diagnostics modified.
¾Added coin diameter/thickness graph.
¾Addition of new Modes.
Issue 3.0.................................................................................................................... October 2001
¾ccTalk details added.
¾Last page disclaimer amended.
¾Fig 21 amended.
¾Accept flap removal updated.
¾Reference to C220B removed from Mode 3.
¾Mode 10 now C220B only.
¾Diagram of stud positions added.
Issue 4.0................................................................................................................ 31st March 2002
¾Applied TMWP V3.0
¾TSP012 reference added
¾Changed the Com A Figure
Issue 4.1.....................................................................................................................6th Sept 2002
¾Modification to disclaimer
Issue 5.0..................................................................................................................... 2nd Dec 2002
¾Front Entry / Direct Reject drawing added - Figure 26
¾24V added to 19.1 Serial Interface connector.
¾Added Figure 27 SR5 Manifold Coin Exit Paths.
¾Mode 11 added.
¾Added the Oval Bezel dimensions Figure 24
Issue 5.1....................................................................................................................12th Dec 2002
¾Corrected Figure 27
Issue 5.2.....................................................................................................................20th Jan 2003
¾Applied TMWP V3.2
¾Figure 25 added.
Issue 5.3......................................................................................................................24th Jul 2003
¾Updated the voltages in Table 5.
¾Updated Stud Positions to Include “D” – Section 6.
¾Updated Label Details to include New Label – Section 18.
Issue 5.4....................................................................................................................11th Aug 2003
¾Changed ccTalk®to ccTalk throughout the manual.
¾Added note about parallel connectors in serial mode. Section 19.
¾Updated ccTalk commands to match those in TSP073.
¾Corrected the diagram in Section 6.
Issue 5.5......................................................................................................................3rd Dec 2003
¾Added Stud position ‘E’ to Figure 3.
Issue 5.6.................................................................................................................. 30th June 2004
¾Changed footer

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
©Money Controls 2004. All rights reserved.
Page 5 of 50
2. Introduction
The SR5 series of coin acceptors has been designed to be compatible with the standard 5”
format currently used throughout the vending, amusement and leisure industries.
Through the development of Series Resonance technology, the SR5 incorporates the highest
levels of discrimination and functionality. Each acceptor within the series will accept up to 16
different coins or 15 coins plus one token.
Depending on your requirements, the SR5 series can be set-up to be backwards compatible
with the C220B, C420, C435, C435 UK AWP and C450. This will be determined by the Mode.
Mode 1 = C435
Mode 2 = C435 - BACTA Binary
Mode 3 = C420
Mode 4 = C435 - Customer Selectable Credit Codes
Mode 5 = C450/5 BDTA - 12 Coin
Mode 6 = Custom PCB
Mode 7 = C435 - Customer Selectable Credit Codes - C420 (Mode3) Inhibits
Mode 8 = C435 - Customer Selectable Credit Codes - BACTA (Mode2) Inhibits
Mode 9 = 16 coin BDTA - Custom Credit Codes - Custom Inhibits
Mode 10 = C220B - Old
Mode 11 = C220B - New
(See Manual TSP021 for further interface details).
As with all new Money Controls products other enhancements have been made to the SR5
series as well as the new sensing technology.
These include:-
¾ccTalk serial communication. (see sections 18 to 21)
¾Extended Teach and Run™ options. (see “TSP012 SR5 MechToolTM Manual”)
¾Coinless programming.
¾Adjustable coin security. (see “TSP012 SR5 MechToolTM Manual”)
¾MechToolTM programmability. (see “TSP012 SR5 MechToolTM Manual”)
¾Improved sorter coin detection.

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
©Money Controls 2004. All rights reserved.
Page 6 of 50
3. Operation
Coin discrimination parameters are factory programmed for optimum acceptance of up to 16
different coins or tokens and therefore no field adjustment is necessary beyond token select /
Teach and Run™(see page 29).
However, the SR5 can now be programmed on site without the use of coins and for total
flexibility, if a new coin/token is required, the Teach and Run™function can be used to program
all 16 coins and the token position 12.
Coins are inserted into a front or top entry acceptor and roll past a set of Series Resonant
sensors. If the characteristics measured from the inserted coin match the stored window
readings in all respects, then the coin is recognised as being true. The accept gate will then
open and the coin will pass through the accept sensor. Once this happens the SR5 will send a
predefined credit signal to the host machine which will correspond to the coin accepted.
Depending on the SR5 model configuration the coin may then be diverted to one of 4 different
paths or 8 paths if using an active manifold.
If, on comparing the inserted coins characteristics, to all the pre-programmed parameters, the
coin readings do not match, this coin will be deemed invalid, the accept gate will remain closed
and the coin will travel through to the reject via the reject path. The position of the reject path
will be subject to whether a direct reject or indirect reject option has been fitted.

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
©Money Controls 2004. All rights reserved.
Page 7 of 50
4. UK AWP Industry Standard
The UK AWP Standard SR5 is covered in more detail in the SR5 Modes appendix TSP021
(Mode 2).
Basically, this would consist of a Top Entry SR5, Manifold 6, Universal Rundown and Coin Entry
Bezel.
Figure 1: Standard Top Entry configuration using bezel and rundown

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
©Money Controls 2004. All rights reserved.
Page 8 of 50
5. Electrical Connections
Figure 2: SR5 Connector Side
Table 1: SR5 Rear Cover Details.
1DCE (Dual Coin Entry) See section 9.
2Parallel Interface See section 10.
3Sorter Override See section 12.
4Routing Plug See section 13.
5Serial interface (ccTalk)See section 18.
6Active Manifold See section 14.
7Diagnostics See section 15.
8Bank Select Switches See section 16.
9LED Indicator
10 Token Select / Function Switch See section 17.
11 Program Button

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
©Money Controls 2004. All rights reserved.
Page 9 of 50
6. Stud Positions
The stud positions shown below are factory fitted at MCL.
“A” represents Money Controls back channel compatible.
“B” represents Industry Standard back channel compatible.
“C” is a customer specific requested option.
“D” is a customer specific requested option.
“E” is a customer specific requested option.
Figure 3: Stud Positions

SR5 Technical Manual TSP010.doc Issue 5.6 – June 2004
©Money Controls 2004. All rights reserved.
Page 10 of 50
7. Electrical Interface Requirements
Table 2: Power Supply
Voltage: +12V to +24V DC +/- 10%
Absolute (NOT MODE 9): Min +10V Max +27V
MODE 9 Absolute: Min +12V Max +40V
Min / Max rise time: 5ms / 500ms
(From 0V to within supply range)
Min / Max fall time: 5ms / 500ms
(From within supply range to 0V)
Acceptor Power up time: 200 ms from the application of a valid voltage supply. A valid supply must be
between the limits specified above.
Ripple voltage [ < 120Hz ]: < 1 Volt
Ripple voltage [ > 120Hz ]: < 100mV
Ripple voltage [ > 1KHz ]: < 20mV
Table 3: Current Consumption
Typical: 70mA
Maximum: 2.0A with sorter.
3.0A with sorter and active manifold.
7.1 Accept Common (COM A)
This input is used to select the polarity of the accept signal and to provide the current for any
user load, driven by an accept output.
Table 4: COM A DC Input Characteristics
Characteristic Value Condition
I leak max 1mA Off load, i.e. no accept active
I in max User load +20mA On load i.e. accept active
V positive max +24V Positive Com A
V positive min 5V Positive Com A
V negative min 0V Negative Com A
V negative max -24V Negative Com A