Moorwood Vulcan MV 2 Series User manual

Manual Part No: 932971-01 MD Gas Convection Oven Page 1 of 32
Manual Rev No: 1
Country of Destination
GB and IE
MV 2 SERIES
GAS CONVECTION
OVEN
OWNER’S MANUAL

Manual Part No: 932971-01 MD Gas Convection Oven Page 2 of 32
Manual Rev No: 1
Model No. Product Description Rev. Date Flexible
Hose Size
MV2OCO90-1T-NG
MV2OCO90-1T-NG-C
MV2OCO90-1T-NG-LO
MV2OCO90-1T-NG-LO-C
MV2OCO90-1T-LP
MV2OCO90-1T-LP –C
MV2OCO90-1T-LP –LO
MV2OCO90-1T-LP -LO-C
MV2OCO90-2T-NG
MV2OCO90-2T-NG-C
MV2OCO90-2T-LP
MV2OCO90-2T-LP-C
MV Gas Convection Oven
900 Single Tier Gas Convection Oven
900 Single Tier Gas Convection Oven
On Castors
900 Single Tier Gas Convection Oven
No Stand
900 Single Tier Gas Convection Oven
No Stand on Castors
900 Single Tier Gas Convection Oven
900 Single Tier Gas Convection Oven
On Castors
900 Single Tier Gas Convection Oven
No Stand
900 Single Tier Gas Convection Oven
No Stand on Castors
900 Two Tier Gas Convection Oven
900 Two Tier Gas Convection Oven
On Castors
900 Two Tier Gas Convection Oven
900 Two Tier Gas Convection Oven
On Castors
1
1
1
1
1
1
1
1
1
1
1
1
08/01/08
08/01/08
08/01/08
08/01/08
08/01/08
08/01/08
08/01/08
08/01/08
08/01/08
08/01/08
08/01/08
08/01/08
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose

Manual Part No: 932971-01 MD Gas Convection Oven Page 3 of 32
Manual Rev No: 1
INDEX
Page
CoverSheet: 1
RevisionSheet: 2
Index: 3
WarningSheet: 4
Introduction: 5&6
GeneralIntroduction 5
ImportantNote 6
Specification: 7-12
GasPressure/Connection 7&8
OverallDimensions 9&10
WiringDiagrams 11&12
Installation: 13-16
ImportantNote 13
Positioning 14&15
Checking&Commissioning 15&16
UserInstructions: 17-21
ImportantNote 17
Operation 18&19
Cleaning 20&21
Service&Maintenance: 22-29
RoutineMaintenance 22
FaultFinding 23-25
Instructions 26-29
SpareParts: 30&31
WarrantyCoverSheet: 32

Manual Part No: 932971-01 MD Gas Convection Oven Page 4 of 32
Manual Rev No: 1
Where this appliance is to be positioned in close proximity to a wall, partitions, kitchen furniture, decorative finishes etc; it is recommended that they be made of non-combustible material. If not, they should be clad with a suitable non- combustible heat-insulating material, and that the closest attention be paid to Fire Prevention Regulations.
Warning – This unit must be mounted on a non-
combustible surface.

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Manual Rev No: 1
INTRODUCTION
This manual contains all the required information to ensure that your new appliance is installed correctly
and that you have all the information necessary to identify and order spare parts. It also contains
comprehensive instructions for the user and for cleaning the appliance.
To maintain peak performance, it is recommended that the appliance be regularly serviced and that
when ordering spare parts, reference be made to the appropriate list quoting the Part No. and the
description. THE FITTING OF A NON-STANDARD PART MAY VOID ANY GUARANTEE.
All work carried out on this appliance during installation or servicing must be performed by a competent
person and the connection of the appliance to the gas supply MUST be carried out by qualified
personnel in accordance, where applicable, with the relevant regulations.
The siting of the appliance and the connection to the gas/electrical supply must comply with the GAS
SAFETY (INSTALLATION & USE) REGULATIONS 2000: the requirements of the FIRE PRECAUTIONS ACT
1971; the HEALTH & SAFETY AT WORK, etc ACT 1974, the BUILDING STANDARDS (SCOTLAND)
CONSOLIDATION REGULATIONS 1971. Detailed recommendations are contained in British Standards
BS5440: Part 1: 2000, BS5440: Part 2: 2000, BS5588: Part 0: 1996, BS5588: Part 11: 1997 & BS6173:
2001.
The installation must comply with the requirements of Local Authority Regulations and the wiring must
comply with the latest I.E.E. Regulations.
An easily accessible stopcock must be fitted in the gas supply adjacent to the appliance for use in an
emergency. In addition a fused isolator must be fitted in the electricity supply.
The details of the gas supply will be found on the Data Plate, which is located on the rear of the flue
upstand/splashback panel.
WARNING: THIS APPLIANCE MUST BE ELECTRICALLY EARTHED
Improvements
The policy of Viscount Catering Ltd is such that, each product is subject to continual development and
may, therefore, be subsequently improved. The company reserves the right to alter the design of any
appliance without prior notification and without responsibility to update any delivered or in-service
appliance and furthermore, without incurring the responsibility for altering these instructions. In such
circumstances, it may be found that the appliance detailed herein differs in certain respects from the one
supplied.
IT IS IMPORTANT, THEREFORE, TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL
COMMUNICATIONS WITH THE COMPANY.

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Manual Rev No: 1
Introduction (Cont.)
Important
Before installing any item please refer to the installation instructions.
We recommend that our authorised service agents carry out all servicing, other than routine cleaning,
and will accept no responsibility for work carried out by other persons.
For satisfactory operation, parts of catering equipment become hot. Suitable precautions must be taken
to avoid accidental burns therefore the appliance should be positioned to minimise the possibility of
accidental touching. It is the supervisor’s responsibility to warn users to wear suitable protection and to
follow correct operation and cleaning procedures.
For the details of your nearest Service Agent for all warranty and repair work, you should contact:
The Service Department,
Enodis UK Food Service Group
Enodis House
5E Langley Business Centre
Station Road
Langley
Berkshire
SL3 8DS
Tel: [phone]
Fax: [phone]
Spares can be obtained via the Spare Parts Department at the above address.
IT IS IMPORTANT TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL
COMMUNICATIONS WITH THE COMPANY.

Manual Part No: 932971-01 MD Gas Convection Oven Page 7 of 32
Manual Rev No: 1
SPECIFICATION
900 Single Tier Gas Convection Oven
900 Two Tier Gas Convection Oven
Gas Pressure
Supply Pressure Adjusted Pressure
Natural Gas
Propane Gas
20 mbar ( 8” wg)
37 mbar (14.8” wg)
15 mbar ( 6” wg)
37 mbar (14.8” wg)
Gas Connection
1/2” BSP Taper Male (Rp 1/2”)
When connecting using a flexible hose fit a ½” BSP hose
Heat Input (Nett)
NATURAL GAS PROPANE
INDIVIDUAL BURNERS ONLY Btu/h kW M³/h Btu/h kW Kg/h
900 Single Tier Oven 30,025 8.8 0.932 30,025 8.8 0.689
900 Two Tier Oven 60,05 17.6 1.864 60,050 17.6 1.378
Air Requirements
Area
900 Single Tier Oven 39cm2(6in2)
900 Two Tier Oven 79cm2(12in2)
Thermostat Calibration
As control knob markings in °C
Electricity Supply
230v Single Phase 50 Hz
Motor Rating (nominal) 320w
Oven Interior Light 30w
Recommended Fuse Rating 5 Amps
Weight Single Tier 125Kg
Two Tier 235Kg

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Manual Rev No: 1
Specification (Cont.)
Burner Injectors
Natural Gas Propane Gas
Oven 2.44 1.51
Pilot Injector 0.75 0.26
Oven Dimensions
Oven Cavity – Width 785mm
Oven Cavity – Depth 530m
Oven Cavity – Height 375mm
Nominal Volume 0.16m3 (5.65ft3)
Shelf Size 665mm x 510mm suitable for 2 off
1x1containers
Volume of Cooking Space 0.12m3(4.24ft3)

Manual Part No: 932971-01 MD Gas Convection Oven Page 9 of 32
Manual Rev No: 1
Specification (cont.)
900mm Single Tier Gas Convection Oven
876
166
150
680
1476
1430
1299
gas inlet
900
710
710
680 455
347
40
680180
G

Manual Part No: 932971-01 MD Gas Convection Oven Page 10 of 32
Manual Rev No: 1
Specification (cont.)
900mm Two Tier Gas Convection Oven
860
1655
1610
769
gas inlet
900
710
710
876
166
150
180 680 40
150 455 255 455
347
G

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Manual Rev No: 1
Specification (cont.)
Wiring Diagram: Single Tier

Manual Part No: 932971-01 MD Gas Convection Oven Page 12 of 32
Manual Rev No: 1
Specification (cont.)
933161-01 Wiring Diagram: Two Tier

Manual Part No: 932971-01 MD Gas Convection Oven Page 13 of 32
Manual Rev No: 1
INSTALLATION
Important
Your attention is drawn to the GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000.
This appliance MUST be installed by a competent person in accordance with these and any other relevant
regulations. Users, too, should be aware of the regulations governing the use of gas appliances,
particularly with respect to the need for regular servicing.
The installation wiring of this appliance MUST comply with the latest I.E.E. Regulations.
WARNING: THIS APPLIANCE MUST BE ELECTRICALLY EARTHED.
This appliance must be equi-potentially earth bonded.
Your attention is drawn to the requirement that those parts, which have been protected by the
manufacturer or his agent, are not to be adjusted by the installer.
Before Installation
Before commencing installation, remove all packaging materials from the appliance. It is suggested that
any protective film adhering to the stainless steel panels should be left on until installation is completed.
BUT THIS MUST BE REMOVED BEFORE COMMISSIONING OR OPERATING THE APPLIANCE.
Check the appliance Data Plate (located on the back of the flue upstand/splashback panel), to ensure the
appliance is suitable for the gas supply available.
Ensure that the floor upon which the appliance is to stand is level and capable of adequately supporting
the weight of the appliance. TO COMPENSATE FOR SOME UNEVENESS OF THE FLOOR, THE APPLIANCE
FEET ARE ADJUSTABLE.
THE FLOOR MUST BE FIREPROOF. If it is not, or if any adjacent wall or surface is made of a combustible
material, then the installer MUST ensure that the requirements of the LOCAL FIRE REGULATIONS are
observed.

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Manual Rev No: 1
Installation (cont.)
Positioning
Place the appliance in position allowing a minimum gap of 150mm (6”) at the rear and at least 150mm
(6”) between the sides of the appliance and any adjacent wall. If the appliance is being suited then please
refer to the separate instructions. The minimum distance between the top of the unit and any overshelf
or ceiling constructed of a combustible material must be 600mm (24”), or 450mm (17.7”) for non-
combustible material.
Adequate ventilation is essential for safe operation of a gas appliance. A supply of fresh air is necessary
for the correct combustion of the gas and there must be a means of exhausting the heat and the
products of combustion from the kitchen. It is recommended that the appliance be sited below a
ventilating hood, one preferably connected to an extractor system incorporating a grease filter.
These appliances are to be installed with sufficient ventilation to prevent the occurrence of unacceptable
concentrations of substances harmful to health in the room in which they are installed.
Important Note
The appliance MUST NOT be connected DIRECTLY to a flue or ventilating system, although the flue
products of two or more appliances may be directed into a common outlet when building suite of
appliances (see separate instructions for suited appliances).
Ensure that the appliance is level in two places – front to rear and side to side. To check the level it is
recommended that a spirit level be placed on a shelf in the open oven – NOT on top of the hotplate!
Level can be achieved by adjusting any or all of the screw in feet in each corner of the base. Turn anti-
clockwise to lower and clockwise to raise the corner.
Gas Connection
Natural Gas: The size of the supply pipe should be no smaller than ½” BSP and an easily accessible
stopcock must be fitted in the gas line adjacent to the appliance.
Although a rigid gas pipe is recommended, armoured flexible pipe of a GAS COUNCIL APPROVED
PATTERN may be used.
NOTE:
Due to the pressure loss through the snap connection fitting on flexible hoses you must ensure
that the flexible hose, if fitted is capable of passing the required gas flow rate. Check the
requirement on the data plate.

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Manual Rev No: 1
Installation (cont.)
Gas Connection (cont.)
Ensure that all the pipes to the appliance are clean and free from swarf etc, BEFORE making the final
connection.
Propane Gas: Follow the same procedure as that for Natural Gas EXCEPT that the Gas Governor MUST
NOT be fitted – the Gas Supply Tank or Cylinders are already fitted with a Gas Regulator.
Leak Test
Clean off any protective film from the stainless steel panels.
AT THIS STAGE, LEAK TEST THE WHOLE SYSTEM. THE GAS SAFETY REGULATIONS require that ALL
connections in the gas supply line between the Gas Meter and the appliance is tested for gas leaks.
THIS MUST BE DONE BEFORE COMMENCING TO COMMISSION THE APPLIANCE.
Checking and commissioning
ALTHOUGH EVERY APPLIANCE IS TESTED AND SET BEFORE IT LEAVES THE FACTORY, IT IS
IMPORTANT THAT THE INSTALLER RE-CHECKS CERTAIN FUNCTIONS BEFORE LEAVING SITE.
CHECK THE GAS PRESSURE AT THE APPLIANCE THUS:
The pressure test point for Ovens is located at the rear of the appliance on the inlet tee.
Connect a manometer (U Tube) to the test point. Turn on the gas supply and light the Oven. Check that
the pressure reading agrees with that stated on the Data Plate.
Go through the oven lighting procedure, as listed in the USERS INSTRUCTIONS, ensuring that all neon
lights work and leave the oven set to 175°C for 20 minutes to ensure that it heats up and that the burner
(and amber light) goes out when the temperature is reached.
SHOULD ADJUSTMENT BE NECESSARY, PROCEED AS FOLLOWS: -
FOR PROPANE GAS, REFER TO SUPPLIER
On the gas governor: (For Single/Two Tier Ovens this is on the solenoid valve).

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Manual Rev No: 1
Installation (cont.)
Checking and commissioning (cont.)
Remove the cap in order to gain access to the pressure adjusting screw.
Turn the pressure adjusting screw clockwise to increase the pressure or anti-clockwise to decrease it.
When the pressure reading is correct, refit the cap to the governor.
Turn the gas supply to the unit OFF at the stopcock and disconnect the manometer (U Tube). Ensure that
the pressure test point screw is refitted.
Turn the gas supply to the appliance on at the stopcock and leak test the pressure test point.
Burner Aeration
The aeration of all the burners is fixed and does not need adjusting.

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Manual Rev No: 1
USERS INSTRUCTIONS
Important Note
The attention of the user is drawn to the requirements of the GAS SAFETY (INSTALLATION & USE)
REGULATIONS 2000. This appliance must be used in accordance with those, particularly so in respect
of the need for regular servicing.
The attention of the user is also drawn to the requirement that those parts, which have been protected
by the manufacturer or his agent, are not to be adjusted by the user.
See also the sections of this manual referring to Cleaning and General Maintenance.
Safety Note
This appliance is intended for professional use and shall only be used by qualified personnel.
Take care when opening the oven door while the cooking chamber is still hot. note other Parts and
surfaces of this appliance also become hot during use. It is the responsibility of the kitchen supervisor to
inform and warn every user and kitchen worker of this and, furthermore, to ensure those users wear and
use protective clothing when operating the appliance.
Should any adjustment or attention be necessary, you are advised to contact your nearest CORGI
(Confederation for the Registration of Gas Installers) Service Engineer immediately. The need for regular
servicing is detailed in the GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000.
IF YOU THINK THAT GAS IS ESCAPING, ACT IMMEDIATELY. SHUT OFF THE GAS SUPPLY AT THE
METER OR EMERGENCY CONTROL; CONTACT THE SUPPLIER OF YOUR GAS IMMEDIATELY.
MAKE SURE THAT ALL USERS OF THIS APPLIANCE KNOW WHERE THE GAS SUPPLY STOPCOCK IS
LOCATED FOR USE IN AN EMERGENCY.
Improvements
The policy of Viscount Catering Ltd is such that each product is subject to continual improvement. The
company reserves the right to alter the design of any appliance without prior notification and without
responsibility to update any delivered or in-service appliance and furthermore, without incurring the
responsibility for altering these instructions. In such circumstances, it may be found that the appliance
detailed herein differs in certain respects from the one supplied.
For further details or enquiry’s please contact:
Enodis UK Food Service Group,
Enodis House, 5E Langley Business Centre, Station Road, Langley, Berkshire, SL3 8DS
Tel: [phone]
Fax: [phone]

Manual Part No: 932971-01 MD Gas Convection Oven Page 18 of 32
Manual Rev No: 1
Users Instructions (cont.)
Oven
Green Light - Is alight when there is an electrical supply to the unit.
Amber Light - Is on when the oven burner is lit. When the amber light goes out the oven has
reached temperature.
Ignition Switch - Initiates the ignition sequence. This takes a few seconds. It turns on the fan &
main burner.
Reset Button - If oven fails to ignite it is necessary to press reset button in order to repeat
ignition sequence.
Lighting Instructions
1) Check that the gas and electricity supplies are turned on and that the “green indicator light” is on.
2) Switch on the Ignition Switch. After a few seconds the controls will automatically go through the
ignition sequence.
3) Once the thermostat is set to the desired temperature the “amber indicator light” will come on and
stay on until the oven reaches temperature, the oven will then automatically cycle on and off at this
temperature.
If, once the thermostat has been turned on, the “amber indicator light” does not come on, or goes out
before the oven is hot, wait for 3 minutes before pressing the “reset button”.
Note! The oven burner depends on the fan operating for it to work efficiently. To ensure this happens an
air proving (or pressure switch) is fitted, which will allow mains gas to the burner as long as the fan is
operating.
Using the Oven
The oven is provided with four shelves and four-position shelf supports. Each shelf will take two 1/1-
gastronorm containers. DO NOT OVERLOAD THE OVEN. The air must be allowed to move freely around
the oven to cook the food, so leave as much space as possible between dishes and food.

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Manual Rev No: 1
Users Instructions (cont.)
The following guide is for temperature settings. Cooking times will vary according to food weight and
size BUT IT WILL BE SHORTER THAN CONVENTIONAL COOKING.
Cooking Guide
Mark No Temp °C Temp °F
ROASTING
Beef joint on bone 2 or 3 140 - 160 284 – 320
Beef joint off bone 3 160 320
Lamb on bone 3 160 320
Lamb off bone 4 140 284
Veal 3 or 4 160 - 180 320 – 356
Pork on bone 6 230 446
Pork off bone 6 230 446
Turkey 4 180 356
Whole Chicken 5 or 6 200 - 230 392 - 446
GRILLING
Chicken Portions 6 230 446
Pork Chops 7 250 482
Fillet Steak 7 250 482
Hamburgers 6 230 446
Fish Fingers 3 or 4 160 - 180 320 – 356
Baked Potatoes 5 or 6 200 - 230 392 – 446
Meat Loaf 4 180 356
BAKING
Yeast Breads - Rolls 4 or 5 180 - 200 356 – 392
Yeast Breads - Loaves 4 180 356
Sweet Rolls & Danish 3 or 4 160 - 180 320 - 356
Biscuits 4 or 5 180 -200 356 - 392
Pizza – frozen or pre-baked 6 230 446
Scones 5 200 392
Sponge Cake 4 180 356
Small Cakes 4 180 356
Puff Pastry 5 200 392
The temperature guide given above is only intended as a guide to assist the user to adapt a temperature
or cooking term in a recipe. The manufacturer has determined the actual temperature in the oven and it
will not necessarily correspond to the guide given, but using the guide will produce the required results.
It is strongly recommended that recipes are tried, and that notes of the best results are kept for future
reference.

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Manual Rev No: 1
Users Instructions (cont.)
Cleaning the Equipment
It will be found that it takes less time and effort if appliances are cleaned every day, particularly while
they are still warm and before grease and spillage are burnt on.
PROPRIETARY OVEN CLEANER MUST BE USED WITH CARE. THEY ARE HIGHLY CORROSIVE AND MAY
CAUSE DAMAGE TO SURACES AND COMPONENTS.
The Oven
The oven shelves and the oven shelf supports can be removed for cleaning. Withdraw the shelves in the
normal way, rub them free of grease using an absorbent paper pad and wash in a hot detergent solution.
Rinse and dry before replacing.
The shelf supports are removed by lifting them free from their locating brackets and withdrawing them
from the oven interior. They, too, can be washed in a hot detergent solution, rinsed and dried before
replacing.
Clean the oven interior and the oven door lining daily, using a hot mild detergent solution. This is
especially necessary if a spillage has occurred; meat has been roasted or fruit pies baked. Rinse with
clean water. Stubborn accumulations can be gently scraped off after soaking.
DO NOT USE CAUSTIC OR ABRASIVE CLEANING AGENTS.
Leave the oven drip tray in position while you clean the oven, it will collect all the bits and drips and can
be removed for cleaning at the sink.
Clean stainless steel with soap and hot water or a mild detergent solution. Rinse and dry thoroughly.
DO NOT USE CAUSTIC OR ABRASIVE CLEANERS. DO NO USE ABRASIVE PADS.
Vitreous enameled surfaces should be wiped clean of grease and spillage’s BEFORE they are burnt on.
Use a mild solution or grease dissolving agent or a detergent as a soak and wash. Accumulated deposits
may be removed by soaking and then carefully scraping or by using a fine cleaning paste.
DO NOT USE CAUSTIC CLEANERS.
On a weekly basis, remove all the oven furniture and the oven bottom panels – the drip tray and the
bottom baffles when fitted. CLEAN OUT the bottom compartment – this is the oven burner compartment
and it must be emptied of all loose debris and carbon deposits.
DO NOT DISTURB THE OVEN BURNER OR ELECTRODE/SENSOR.
DO NOT USE WATER OR A LIQUID CLEANER ON THE OVEN BURNER.
Brush clean using a dry bristle brush.