Mopar K6860899 User manual

K6860899 – WI-FI ROUTER
Click on the desired vehicle to take you directly to the vehicle specific
instructions.
RAM – REGULAR CAB
RAM – QUAD/CREW CAB
300/CHARGER/CHALLENGER
CALIBER
COMPASS
DAKOTA
GRAND CHEROKEE
JOURNEY
MINIVAN
NITRO/LIBERTY
PATRIOT
PT CRUISER
SEBRING SEDAN/AVENGER
SPRINTER
WRANGLER
Oct 16, 2009 K6860899 Rev. 1

1
WIFIROUTER,REGULARCAB
DODGERAMREGULARCAB
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe
suppliedwiththeignitionintheOFFposition.
1.Disconnectandisolatethebatterynegativecable.
2.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsandremovethelowerbezelpanel(1).
3.Removethetwolowerscrewssecuringthecupholder
totheIP .
4.Foldthecupholderdownandlowerthecupholder(2)
closeoutpanelbydepressingthetabatthetopofthe
panel.
5.Removethetwoscrewsfrombehindthecloseoutand
removethecupholder.
6.UsingtrimstickC4755orequivalent,disengagethe
retainingtabsanddisconnectthepoweroutletelectri
calconnectors.
7.RemovethelowerIPsurroundfromthevehicle.
8.Opentheglovebox(1).
9.Releasethetwogloveboxstops(2)andlowerthe
gloveboxdownwardpastthestops.
10.Disengagethegloveboxhingesfromtheinstrument
panelandremovetheglovebox.
Oct16,2009K6860899Rev.1

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11.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsofthecowltrimpanel(1)fromthere
tainerclips(2)inthedoorsill(3).
12.Pullthecowltrimpanelrearwardandremoveitfrom
thevehicle.
13.Removethethreebolts(1)thatsecuretherearstor
agecompartment(2)tothefloorpanel(3)andremove
thestoragecompartmentfromtherearcabtrimpanel
(4).
Oct16,2009K6860899Rev.1

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14.Removethecap(1)andthenthebolt(2)thatsecures
theseatbelt(3)tothetopoftheBpillar(4)andposi
tiontheseatbeltoutoftheway.
15.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsthatsecuretheupperBpillartrimpanel
(5)totheBpillarandremovethetrimpanel.
16.Removethebolt(2)thatsecurestheseatbelt(1)to
thebottomoftheBpillar(4)andpositiontheseatbelt
outoftheway.
17.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsthatsecurethelowerBpillartrimpanel
(3)totheBpillar.
18.RemovetheseatbeltfromthelowerBpillartrimpanel
throughtheslotprovidedandremovethetrimpanel.
19.Removetheutilityhooks(3)fromtherearcabtrim
panel(1)andremovethetrimpanel.
Oct16,2009K6860899Rev.1

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20.InstalltheWiFiroutercradle(2)totherearcabtrim
panel(1)withtheprovidedmaterials.
21.Makeasmallcutintherearcabtrimpanelandroute
theWiFirouterconnectorthrough
22.Placetherearcabtrimpanelintopositioninthevehi
cle.
23.ConnectthewireharnesstotheWiFirouterconnec
tor.
24.Routethewireharnessdownthebackoftherear
paneltothedoorsill.
25.Firmlyseattherearpanelandinstalltheutilityhooks
totherearpanel.
26.Continuetoroutethewireharnessalongthepassen
gerside,underthegloveboxopeningandbehindthe
centerstackandcuttotheproperlength.
27.Locatethecigarettelighteroutletwiringharness.
28.Cuteachwireandremove13mm(0.5in.)ofinsula
tionfromeachwirethatneedstobesoldered/spliced.
29.Placeapieceofsuppliedadhesivelinedheatshrink
tubingononesideofeachcutwire.Insurethetubing
willbelongenoughtocoverandsealtheentiresol
deredarea.
CAUTION:Donotuseacidcoresolder.
30.SolderthesuppliedfusedpigtailtoWiFipowerhar
nesspowerwire(RD/LG).
31.Placethestrandsofthepowersidewiresoverlapping
eachotherinsideofthespliceclip(1).
Oct16,2009K6860899Rev.1

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32.Usingcrimpingtool(1),Mopar®p/n05019912AAor
equivalent,crimpthespliceclipandwirestogether.
33.Repeattheprevioustwostepsforthegroundside
wires.
CAUTION:Donotuseacidcoresolder.
34.Solder(3)theconnection(2)togetherusingrosincore
solder(1).
35.Centertheheatshrinktubing(2)overthesolderjoint
andheatusingaheatgun.Heatthejointuntilthetub
ingistightlysealedandsealant(1)comesoutofboth
endsofthetubing.
Oct16,2009K6860899Rev.1

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36.PlacethelowerBpillartrimpanel(3)intopositionand
engagetheretainingtabsthatsecurethetrimpanelto
theBpillar(4).
37.Routetheseatbeltthroughtheslotprovidedinthe
Bpillartrimpanel.
38.Installthebolt(2)thatsecurestheseatbelt(1)tothe
bottomoftheBpillar(4).
39.PlacetheupperBpillartrimpanel(5)intopositionand
engagetheretainingtabsthatsecurethetrimpanelto
theBpillar(4).
40.Installthebolt(2)thatsecurestheseatbelt(3)tothe
topoftheBpillar(4)andInstallthecap(1).
41.Installthestoragecompartment(2)totherearcaband
installthethreefasteners(1)thatsecuretherearstor
agecompartmenttothefloorpanel(3).
Oct16,2009K6860899Rev.1

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42.Placethecowltrimpanel(1)intopositionandengage
theretainingtabstothedoorsill(3).
43.Engagetheglovebox(1)hingestotheinstrument
panel.
44.Pressthetwogloveboxstops(2)andraisetheglove
boxupward.
45.Closetheglovebox.
Oct16,2009K6860899Rev.1

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46.Connectthepoweroutletconnectorsandinstallthe
lowerIPsurroundtothevehicle.
47.Placethecupholderintopositionandinstallthetwo
screwsbehindthecloseout.
48.Foldthecupholderupandinstallthetwolowerscrews
securingthecupholdertotheIP .
49.Installthelowerbezelpanel(1)ensuringtheretaining
tabsengage.
50.InstalltheWiFiRouter(2)intothemountedWiFi
Routercradle(1).
51.Connectthebatterynegativecable.
Oct16,2009K6860899Rev.1

1
WIFIROUTER
DODGERAM,QUAD/CREWCAB
PROCEDURESTEPS:
NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbe
presentwiththeignitionintheOFFposition.
1.Disconnectandisolatethenegativebatterycable.
2.Opentheglovebox(1).
3.Releasethetwogloveboxstops(2)andlowerthe
gloveboxdownwardpastthestops.
4.Disengagethegloveboxhingesfromtheinstrument
panelandremovetheglovebox.
5.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsofthecowltrimpanel(1)fromthere
tainerclips(2)inthedoorsill(3).
6.Pullthecowltrimpanelrearwardandremoveitfrom
thevehicle.
Oct16,2009K6860899Rev.1

2
7.Removethecap(1)andthenthebolt(2)thatsecures
theseatbelt(3)tothetopoftheCpillar(4)andposi
tiontheseatbeltoutoftheway.
8.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsthatsecuretheupperCpillartrimpanel
(5)totheCpillarandremovethetrimpanel.
9.Removethebolt(3)thatsecurestheseatbelt(2)to
thebottomoftheCpillar(4)andpositiontheseatbelt
outoftheway.
10.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsthatsecurethelowerCpillartrimpanel
(1)totheCpillar.
11.RemovetheseatbeltfromthelowerCpillartrimpanel
throughtheslotprovidedandremovethetrimpanel.
12.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsofthesilltrimpanel(1)fromtheretainer
clipsinthereardoorsill(2)andremovethetrimpanel.
Oct16,2009K6860899Rev.1

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13.InstallandsecuretheWiFiroutercradle(1)tothe
floor(3)withtheprovidedmaterial.
14.RoutetheWiFipowerharnessfromtherouteralong
thesillsecuringwherenecessary.
FULLCENTERCONSOLE
15.Removetherubbermat(1).
16.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsoftheshifterbezelring(2).
Oct16,2009K6860899Rev.1

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17.Removethetwocenterconsoleretainers(1).
18.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsandremovethecenterconsoletrim(2).
19.Disconnectthepoweroutlet(1).
20.RoutetheWiFipowerharnessbehindtheglovebox
anduptothekeyonpoweroutletandcuttolength.
Oct16,2009K6860899Rev.1

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WITHOUTFULLCENTERCONSOLE
21.UsingatrimstickC4755orequivalent,disengagethe
retainingtabsandremovethelowerbezelpanel(1).
22.Removethetwolowerscrewssecuringthecupholder
totheIP .
23.Foldthecupholderdownandlowerthecupholder(2)
closeoutpanelbydepressingthetabatthetopofthe
panel.
24.Removethetwoscrewsfrombehindthecloseoutand
removethecupholder.
25.UsingtrimstickC4755orequivalent,disengagethe
poweroutletretainingtabsanddisconnectthepower
outletelectricalconnectors.
26.RemovethelowerIPsurroundfromthevehicle.
27.RoutetheWiFipowerharnessbehindtheglovebox
anduptothekeyonpoweroutletandcuttolength.
ALL
28.Locatethecigarettelighteroutletwiringharness.
29.Cuteachwireandremove13mm(0.5in.)ofinsulation
fromeachwirethatneedstobesoldered/spliced.
30.Placeapieceofsuppliedadhesivelinedheatshrink
tubingononesideofeachcutwire.Insurethetubing
willbelongenoughtocoverandsealtheentiresol
deredarea.
CAUTION:Donotuseacidcoresolder.
31.SolderthesuppliedfusedpigtailtoWiFipowerhar
nesspowerwire.
32.Placethestrandsofthepowersidewires(RD/LG)
overlappingeachotherinsideofthespliceclip(1).
Oct16,2009K6860899Rev.1

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33.Usingcrimpingtool(1),Mopar®p/n05019912AAor
equivalent,crimpthespliceclipandwirestogether.
34.Repeattheprevioustwostepsforthegroundside
wires.
35.Solder(3)theconnection(2)togetherusingrosincore
solder(1).
36.Centertheheatshrinktubing(2)overthesolderjoint
andheatusingaheatgun.Heatthejointuntilthetub
ingistightlysealedandsealant(1)comesoutofboth
endsofthetubing.
FULLCENTERCONSOLE
Oct16,2009K6860899Rev.1

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37.Installthecenterconsoletrim(2).
38.Installthetworetainers(1).
39.Installtherubbermat(1).
40.Installtheshifterbezelring(2).
Oct16,2009K6860899Rev.1

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WITHOUTFULLCENTERCONSOLE
41.InstallthelowerIPsurroundtothevehicle.
42.Connectthepoweroutletelectricalconnectorsandin
stallthepoweroutlettrimpanel.
43.Closethecloseoutpanelbydepressingthetabatthe
topofthepanel.
44.Installthetwoscrewsbehindthecloseoutandinstall
thecupholder(2).
45.Installthetwolowerscrewssecuringthecupholderto
theIP .
46.Installthelowerbezelpanel(1).
ALL
47.Positionthecowltrimpanel(1)ontothedoorsill(3).
48.Pushthecowltrimpanelforwardandthenengagethe
retainingtabsthatsecurethesilltrimpaneltotherear
doorsill.
Oct16,2009K6860899Rev.1

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49.Routetheseatbelt(2)throughtheslotinthelower
Cpillartrimpanel(1)andpositionthetrimpanelto
theCpillar(4).
50.EngagetheretainingtabsthatsecurethelowerCpil
lartrimpaneltotheCpillar.
51.Installthebolt(3)thatsecurestheseatbelttothebot
tomoftheCpillar.Tightentheboltto40N∙m(30ft.
lbs.).
52.PositiontheupperCpillartrimpanel(5)totheCpillar
(4).
53.EngagetheretainingtabsthatsecuretheupperCpil
lartrimpaneltotheCpillar.
54.Installthebolt(2)thatsecurestheseatbelt(3)tothe
topoftheCpillar.Tightentheboltto40N∙m(30ft.
lbs.).
55.Installthecap(1)ontotheseatbelt.
56.InstalltheWiFiRouter(2)intothemountedWiFi
Routercradle(1).
57.Connectthenegativebatterycable.
Oct16,2009K6860899Rev.1

1
WIFIROUTER
300/CHARGER/CHALLENGER
PROCEDURESTEPS:
NOTE:Charger/300shown,Challengersimilar.
ALLVEHICLES
1.Removethesparetirecover.
2.Disconnectandisolatethenegativebatterycable.
3.RemovethePowerDistributionCenter(PDC)cover.
4.RemovethePDCbypressingthereleasingtabs(1)
andpullingthePDCstraightup.
Feb12,2010K6860899Rev.2

2
5.RemovethebackcoverofthePDC(2).
6.Measuretheappropriatelengthofwiresothatthewire
harnesswillreachthewifirouterfromthePDC.
Feb12,2010K6860899Rev.2