Mopec Maestro MB1000 Series Manual

Installation Service User Manual Maestro series MB1000-MAN rev.1
Installation, Service and User Instructions
Grossing Station / MB1000 / MG1000 series
JUL 2021
Version 1

Installation Service User Manual Maestro series MB1000-MAN rev.1
DISCLAIMER
Copyright © 2021 by MOPEC
All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any
means, including photocopying, recording, or other electronic or mechanical methods, without the prior written
permission of the publisher. For permission requests, write to the publisher, addressed “Attention: Permissions
Coordinator,” at the address below.
Mopec
800 Tech Row, Madison Heights, MI 48071
Phone: [phone] email: [e-mail]
TRADEMARKS
Is a registered trademark of Mopec
Ensemble Pegboard™ Is a registered trademark of Mopec
Is a registered trademark of Mopec
Owner’s Record
Model No.: __________________________________
Serial No.: __________________________________
Voltage: __________________________________
Dealers Name: __________________________________
Dealers Address: _________________________________
Date of Purchase: ________________________________
Document Revisions
Date Version Number Document Changes
07-07-2021 1.0 Initial draft

Installation Service User Manual Maestro series MB1000-MAN rev.1
Table of Contents
1 PREFACE ........................................................................................................................................... 7
1.1 .... Description of the User ..................................................................................................................... 7
1.2 .... Notations Used in This Manual ........................................................................................................ 7
1.3 .... Models covered in this Manual ........................................................................................................ 7
1.4 .... Explanation of Safety Warnings ....................................................................................................... 8
1.5 .... Obtaining Instructions ...................................................................................................................... 8
1.5.1 Internet .........................................................................................................................................................8
1.5.2 Ordering Documentation ..............................................................................................................................8
1.5.3 Documentation Feedback .............................................................................................................................8
2 Description of the product ............................................................................................................... 9
2.1 .... Purpose of the Product ..................................................................................................................... 9
2.2 .... Process Overview ............................................................................................................................. 9
2.3 .... Technical Data.................................................................................................................................. 9
2.4 .... Product Compliance ......................................................................................................................... 9
2.5 .... Product elements ............................................................................................................................. 9
2.6 .... Warranty Statement ...................................................................................................................... 10
3 Installation ..................................................................................................................................... 11
3.1 .... How to unpackage your workstation ............................................................................................. 11
3.1.1 Check for freight damage ...........................................................................................................................11
3.1.2 Uncrating Contents .....................................................................................................................................11
3.1.3 Removing Unit from Skid; ...........................................................................................................................11
3.1.4 Transporting Unit to final location ..............................................................................................................12
3.1.5 Placing unit into position ............................................................................................................................12
3.1.6 Electrical Connection ..................................................................................................................................12
3.1.7 Plumbing Connection;.................................................................................................................................13
3.1.8 Ventilation connection (in-house ventilation) ............................................................................................14
3.1.9 Recirculating Ventilation (if equipped) .......................................................................................................14
3.2 .... Decommissioning the Unit ............................................................................................................. 15
3.2.1 Decontaminate the unit. .............................................................................................................................15
3.3 .... How to Store the Product ............................................................................................................... 15
3.3.1 Storage in place ..........................................................................................................................................15
3.3.2 Storage on a skid .........................................................................................................................................15

Installation Service User Manual Maestro series MB1000-MAN rev.1
3.4 .... Disposal and Recycling ................................................................................................................... 16
3.4.1 Stainless Steel .............................................................................................................................................16
3.4.2 Ferrous Steel ...............................................................................................................................................16
3.4.3 Aluminum ...................................................................................................................................................16
3.4.4 Plastic ..........................................................................................................................................................16
3.4.5 Electronics ...................................................................................................................................................16
4 Quick Start Guide ........................................................................................................................... 17
4.1 .... Startup ........................................................................................................................................... 17
4.1.1 Powering On ...............................................................................................................................................17
4.1.2 Operating Touch Screen .............................................................................................................................17
4.1.3 Elevation .....................................................................................................................................................18
4.1.4 Faucet Operation ........................................................................................................................................18
4.1.5 Garbage Disposal ........................................................................................................................................18
4.1.6 Power outlets ..............................................................................................................................................18
4.2 .... Powering down .............................................................................................................................. 18
4.2.1 Shut down ...................................................................................................................................................18
5 Factory Options & Accessories ...................................................................................................... 19
5.1 .... Standard Features .......................................................................................................................... 19
5.1.1 The Maestro is equipped with the following standard features ................................................................19
5.1.2 Customization (CUST) & Modification (MOD) ............................................................................................19
5.2 .... Factory Configured Options ........................................................................................................... 19
5.2.1 Available Factory Options ...........................................................................................................................19
5.2.2 Customization (CUST) .................................................................................................................................21
5.2.3 New Options ...............................................................................................................................................21
5.3 .... Accessories ..................................................................................................................................... 21
5.3.1 Standard Accessories shipped with your Maestro .....................................................................................21
5.3.2 Available Accessories ..................................................................................................................................21
5.3.3 Customization (CUST) .................................................................................................................................23
5.3.4 New Accessories .........................................................................................................................................23
6 OPERATION/USE ............................................................................................................................ 24
6.1 .... How to Use the Touch Screen ........................................................................................................ 24
6.1.1 Understanding the Maestro Operational Interface ....................................................................................24
6.1.2 Startup ........................................................................................................................................................24
6.1.3 Actions ........................................................................................................................................................25
6.1.4 Status ..........................................................................................................................................................25
6.1.5 Alerts ...........................................................................................................................................................25

Installation Service User Manual Maestro series MB1000-MAN rev.1
6.1.6 Settings .......................................................................................................................................................25
6.1.7 User .............................................................................................................................................................26
6.2 .... How to Use Maestro Standard Features & Options ....................................................................... 27
6.2.1 Lighting (standard) ......................................................................................................................................27
6.2.2 Front Air System (FAS) (standard) ..............................................................................................................28
6.2.3 Faucet Controls (standard) .........................................................................................................................29
6.2.4 Foot Pedal (Faucet) Option .........................................................................................................................29
6.2.5 Infrared Faucet control “Hands-Free” Option ............................................................................................29
6.2.6 Water Timer Option ....................................................................................................................................30
6.2.7 Air Flow Meter (standard) ..........................................................................................................................30
6.2.8 Recirculation System Option ......................................................................................................................31
6.2.9 Filter Timer option ......................................................................................................................................32
6.2.10 Hand Spray Option ................................................................................................................................33
6.2.11 End Rinse Option ..................................................................................................................................33
6.2.12 Formalin Dispensing Option .................................................................................................................34
6.2.13 Formalin Collection Option ...................................................................................................................34
6.2.14 Integrated Camera System Options ......................................................................................................35
6.2.15 BMS (Building Management System) Connection ................................................................................36
6.2.16 Fume Detection ....................................................................................................................................37
6.3 .... What to Do in Emergency and Exceptional Situations ................................................................... 37
7 MAINTENANCE ............................................................................................................................... 38
7.1 .... How to Maintain the Product ........................................................................................................ 38
7.1.1 Changing Filters - Recirculating equipped units only (MB1009 option) .....................................................38
7.1.2 Checking Filters ...........................................................................................................................................38
7.1.3 Health Hazard information & Disposing of Filters ......................................................................................39
7.1.4 Resetting/Leveling the Elevation system ....................................................................................................39
7.1.5 Resetting the Main GFCI .............................................................................................................................39
7.1.6 Resetting the Auxiliary GFCI .......................................................................................................................40
7.2 .... Stainless Steel Maintenance & Cleaning ........................................................................................ 40
7.2.1 Disinfecting Stainless steel ..........................................................................................................................40
7.2.2 Stainless Care and Maintenance .................................................................................................................41
7.2.3 Use of DECAL ..............................................................................................................................................41
7.2.4 Rust and Oxidation Formation ....................................................................................................................41
7.2.5 Scratch Repair .............................................................................................................................................41
7.2.6 Fingerprints and solvent cleaning ...............................................................................................................42
7.3 .... Mopec Service ................................................................................................................................ 42

Installation Service User Manual Maestro series MB1000-MAN rev.1
8 TROUBLESHOOTING AND REPAIR .................................................................................................. 43
8.1 .... How to Identify and Solve Problems .............................................................................................. 43
8.2 .... How to Repair Product Components .............................................................................................. 47
8.2.1 Electrical Panel Service ...............................................................................................................................47
8.2.2 Lighting/Power Supply Panel Service ..........................................................................................................47
8.2.3 Garbage Disposal Jams ...............................................................................................................................48
8.2.4 Checking Disposal Breakers ........................................................................................................................48
8.2.5 Faucet, Hand Spray & End Rinse Service panel...........................................................................................49
8.2.6 Backflow prevention and Service ...............................................................................................................50
9 Documentation .............................................................................................................................. 51
9.1 .... Sample Rough in Drawing .............................................................................................................. 51
9.2 .... Electrical diagrams ......................................................................................................................... 52
9.3 .... Plumbing diagrams ........................................................................................................................ 55
9.4 .... HVAC / Ventilation diagram ........................................................................................................... 57
10 Appendices ..................................................................................................................................... 58
10.1 . Spare Parts & Consumables ........................................................................................................... 58
10.1.1 Spare Parts ............................................................................................................................................58
10.1.2 Consumables .........................................................................................................................................59
11 GLOSSARY....................................................................................................................................... 60

Installation Service User Manual Maestro series MB1000-MAN rev.1
1 PREFACE
1.1 Description of the User
The Mopec Maestro is a Pathology Workstation and is available in several different sizes, elevating and
non-elevating, with over 30 modification options, and a growing inventory of workstation
accessories, the Mopec Maestro is built to be customizable to your laboratory needs and
individual preferences.
1.2 Notations Used in This Manual
 Width (W) refers to the left to right measurements as you face the Maestro.
 Height (H) refers to the top to bottom measurement.
 Depth (D) refers to either the measurement of the station from the front of the work surface to the rear of the
station, or the depth of the sink.
 (REF) references a section of the manual for more information.
1.3 Models covered in this Manual
 MB1048R Maestro 48” long, Right hand sink
 MB1048L Maestro 48” long, Left hand sink
 MB1054R Maestro 54” long, Right hand sink
 MB1054L Maestro 54” long, Left hand sink
 MB1060R Maestro 60” long, Right hand sink
 MB1060L Maestro 60” long, Left hand sink
 MB1066R Maestro 66” long, Right hand sink
 MB1066L Maestro 66” long, Left hand sink
 MB1072R Maestro 72” long, Right hand sink
 MB1072L Maestro 72” long, Left hand sink
 MG1072R Maestro 72” long, Downdraft Right hand sink
 MG1072L Maestro 72” long, Downdraft Left hand sink
 MB1084C Maestro 84” long, Center sink
 MB1096C Maestro 96” long, Center sink

Installation Service User Manual Maestro series MB1000-MAN rev.1
1.4 Explanation of Safety Warnings
This manual employs the following symbols to call attention to warnings cautions and notices.
WARNING Warning is used to indicate the presence of a hazard which CAN cause severe injury or death if
ignored.
CAUTION Caution is used to indicate the presence of a hazard which Will or CAN cause personal injury or
property damage if the warning is ignored.
Notice is used to notify people of installation, operation, or maintenance information which is important
but not hazard related.
1.5 Obtaining Instructions
Instructions are typically supplied digitally stored on a USB type flash drive that is zip tied to the main faucet spout. At
anytime the most current revision of this manual can be downloaded from the company website list in section 1.5
1.5.1 Internet
The latest version of the documentation is available at the following address: http://www.mopec.com
1.5.2 Ordering Documentation
Documentation, user instructions and technical information can be ordered by calling Mopec at 800-362-8491.
1.5.3 Documentation Feedback
If you are reading Mopec product documentation on the internet, any comments can be submitted on the support
website. Comments can also be sent to [email protected]
We appreciate your comments.

Installation Service User Manual Maestro series MB1000-MAN rev.1 9
2 Description of the product
2.1 Purpose of the Product
The Mopec Maestro™ is the most advanced pathology workstation on the market today and is designed with the special
needs of the user in mind. Careful consideration is given to the functional requirements and work flow patterns, as well
as the need for maximum space utilization and sanitation.
The Maestro™ offers a host of comfort and convenience features:
an adjustable height worksurface, a built-in sink, an optional hands-free dictation system, a well-lighted work area, an
efficient exhaust system, hand free or manual controls for water, a disposal, and efficient exhaust options. Virtually
everything is at your fingertips.
2.2 Process Overview
The Maestro is for grossing study and not intended to be used as a medical device where tissue comes into contact with
a patient. Actual grossing process is defined by each facility and not the responsibility of Mopec.
2.3 Technical Data
The Maestro products are designed, and manufactured under the guidelines of:
 ISO 9001:2015 with Design – Mopec facility located at 800 Tech Row, Madison Heights MI USA.
2.4 Product Compliance
The Maestro products is designed, and manufactured under the guidelines of:
 EN 61010-1:2010 Safety requirements for electrical equipment for measurement control and laboratory use.
2.5 Product elements
The Maestro is constructed as one assembled workstation with 3 main elements in its construction:

Installation Service User Manual Maestro series MB1000-MAN rev.1 10
A. Base
The base constitutes the framework, cabinetry and elevation system and control. It also contains rough-
in utility connections for electrical, plumbing & seismic anchoring.
 Base Controls (a.)
o Elevation Switch – adjusts the unit up/down in height.
o Foot pedal switch (if equipped) – turns the sink faucet mixing valve on/off.
B. Work Surface
The work surface is what determines the sink location and associated plumbing fixtures. It also contains
the FAS system, grid plates, and cutting board surfaces.
 Work Surface Controls (b.)
o Faucet Mixing Valve
o Hand spray/End rinse (if equipped)
C. Hood
The hood or backsplash is the conduit for ventilation. Both inhouse (supplied by facility) and
recirculating (supplied and powered by the workstation) are constructed into the hood. It also contains
the air flow monitoring system, user interface panel, electrical outlets and peg board mounting for
numerous accessories available for the workstation.
 Hood Controls (c.)
o Main Power Switch – Powers the unit on/off
o Touch Screen – interface for Microprocessor controlled features on the unit
o Disposal Switch – powers the disposal unit on/off
2.6 Warranty Statement
Products manufactured by Mopec will be free from defects in material and workmanship and conform to Mopec's
description or specifications. If a warranty claim is made within one (1) year from the date of shipment or the date of
installation (if installation is provided by Mopec), the defective or nonconforming Product or Part thereof will be
repaired or (at Mopec's option) replaced free of charge, FCA Mopec's dock. All warranty claims must be in writing and
received by Mopec within the warranty period. The warranty is not transferable (other than to customers of Mopec’s
authorized Distributors), and will not apply unless the Equipment has been properly installed, maintained and operated
in accordance with all instructions; and does not apply to defects, nonconformities, or other failure due to Equipment
misuse, abuse, modifications, or other causes outside Mopec‘s control. THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF. THE WARRANTY AS SET FORTH HEREIN IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. To the extent that Mopec is acting as a supplier of Products manufactured by a third party, the
Products will be warranted only to the extent that they are warranted by their manufacturers and Buyer (or its
customer) agrees to look solely to the Product manufacturer for all warranty claims. For shipments outside the United
States or Canada, as to any defective or non-conforming part, the part will be replaced upon return of the part to
Mopec. Mopec will owe no obligation to perform any repair or to install any replacement part.