Motoalliance Denali Series User manual

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly
23001
Industrial Blvd Rogers, MN 55374
www.motoalliance.com
Thank you for purchasing the MotoAlliance’s Denali Series 66’’ & 72’’ Snow Plow System by MotoAlliance! Fully
engineered in the USA, we’ve paid attention to all the fine details from added horizontal supports and a 65°attack angle,
to a kick pedal locking mechanism and weld nuts under the pushtube for easy install. We believe you now have a plow
that will last for years to come. Please feel free to contact us with any questions.
Warning And User Caution
-
Never allow passengers to ride on the blade while plowing
-
Stay clear of bystanders while plowing
-
Do not exceed 10 MPH with blade installed
-
Always wear safety gear (helmet, glasses, etc) when plowing
-
Always put your vehicle in Park before changing the angle of
the plow blade
-
Use extreme caution when plowing and riding on sloped
surfaces
-
Avoid all fixed objects and always wear a seatbelt
-
Be cautious of the blade when lowering it from an upright
position
-
Always store your blade resting on the ground
Plow Blade Assembly Instructions
Upon opening your Denali Plow Blade box, verify that all the components shown in (Figure 1) are included in your
package.

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly
23001
Industrial Blvd Rogers, MN 55374
ITEM
NO.
Part Description Quantity Reorder
SKU
1 Denali Snow Plow lade 1 -
2 Wear ar 1
3 3/8''-16 x 1'' Carriage olt 8 -
4 3/8''-16 Nylock Nut 12 -
5 3/8'' Flat Washer 4 -
6 3/8''-16 x 1'' Hex Head olt 4 -
7 5/8'' Flat Washer 8 -
8 Skid Feet racket 2
9 Skid Feet 2
10 Snap Ring, chain & cotter pin 2
11 Rubber ushing 4
Figure 1
Plow Blade Assembly
Remove your blade from the box and verify that the following contents are present:
a. (1) Blade (#1)
b. (1) Wear Bar (#2)
c. (1) Hardware bag (see above item list)
2) Install the Wear Bar (#2) to the bottom of the Blade (#1) using the 3/8’’ Carriage Bolts (#3), Nylock Nuts (#4),
and Washers (#5) included in your kit. (Figure 2). The Carriage Bolts may need to be pushed in only part of
the way until the Nylock nut has been started as the bottom horizontal stabilizer bar is in close proximity. You
also may need to use an open ended wrench to gain access for tightening. This step of the install takes the
most time.
Figure 2

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly
23001
Industrial Blvd Rogers, MN 55374
3) Attach the Skid Feet Brackets (#8) to the back side of the snow plow blade (#1) using the 3/8’’ Hex Head
Bolts (#6), 3/8’’ Washers (#5) and 3/8’’ Nuts (#4). See Figure 3.
Figure 3
4) Install your Skid Feet (#9) using the 5/8’’ Flat Washers (#12) and the Rubber Bushings (#11) included in your
kit (Figure 4). The height of the Skid Feet can be adjusted by adjusting the location of the skid feet and
washers from the bottom of the bracket to the top. Secure the Skid Feet using the included Lynch Pins (#10).
Figure 4
5) Your Denali Series Plow Blade setup is now complete. Verify that all the bolts are secure. Proceed to Step 6
for Pushtube assembly and installation.

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly
23001
Industrial Blvd Rogers, MN 55374
Pushtube Assembly Hardware List
Verify that your Pushtube box includes the following hardware.
ITEM
NO.
Part Description Quantity Reorder
SKU
12 1/4''-20 x 1.5'' Hex Head olt 1 -
13 1/4''-20 Nylock Nut 1 -
14 1/4'' Flat Washer 2 -
15 1/4'' ID Aluminum Spacer 1 -
16 3/8''-16 x 1'' Hex Head olt 11 -
17 3/8'' Flat Washer 17 -
18 3/8''-16 Nylock Nut 2 -
19 3/8''-16 Regular Nut 4 -
20 3/8''-16 x 8'' Eye olt 2
21 3/8''-16 x 1.5'' Hex Head olt 2 -
22 1/2''-13 x 2'' Hex Head olt 2 -
23 1/2''-13 Nylock Nut 2 -
24 1/2'' Flat Washer 4 -
25 5/8''-11 x 2'' Hex Head olt 1 -
26 5/8''-11 Nylock Nut 1 -
27 5/8'' Flat Washer 1 -
28 5/8'' ID Step Spacer 1 -
29 10'' Extension Spring 2
30 Lock Lever Spring 1
31 Stop lock 2
32 Quick Release Pin 2
33 Quick Release Pin Washer 2
34 Pivot Lever Support racket 1
35 Pivot Lever Riser 2
36 Pivot Lock Lever 1
37 Winch Attachment racket 1
38 0.030 spacer for 5/8’’ ID Step 1
Figure 5

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly
23001
Industrial Blvd Rogers, MN 55374
6) Connect the Swivel Plate Assembly to the Lift Arm Assembly via the 5/8’’ Bolt (#25), Washer (#27), Nylock
Nut (#26) and Pivot Ring (#28) shown in (Figure 6). Tighten the 5/8’’ hardware securely but do not over
tighten such that the swivel plate no longer moves side to side. NOTE: There is a flat washer that is 0.030’’
thick included in your kit. Place the washer below item #28 in Figure 6 (Item #38 – Not Shown)
Figure 6
7) Attach the Pivot Lever Support Bracket (#34) to the Lift Arm Assembly via the 3/8’’ Bolts (#16) and Washers
(#17) included in your kit (Figure 7).
Figure 7