Motoalliance Denali Series User manual

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly 23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) [email protected]
www.motoalliance.com
Thank you for purchasing the MotoAlliance’s Denali Series 66’’ & 72’’ Snow Plow System by MotoAlliance! Fully
engineered in the USA, we’ve paid attention to all the fine details from added horizontal supports and a 65°attack angle,
to a kick pedal locking mechanism and weld nuts under the pushtube for easy install. We believe you now have a plow
that will last for years to come. Please feel free to contact us with any questions.
Warning And User Caution
- Never allow passengers to ride on the blade while plowing
- Stay clear of bystanders while plowing
- Do not exceed 10 MPH with blade installed
- Always wear safety gear (helmet, glasses, etc) when plowing
- Always put your vehicle in Park before changing the angle of
the plow blade
- Use extreme caution when plowing and riding on sloped
surfaces
- Avoid all fixed objects and always wear a seatbelt
- Be cautious of the blade when lowering it from an upright
position
- Always store your blade resting on the ground
Plow Blade Assembly Instructions
Upon opening your Denali Plow Blade box, verify that all the components shown in (Figure 1) are included in your
package.

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly 23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) 2 [email protected]om
ITEM
NO.
Part Description Quantity Reorder
SKU
1 Denali Snow Plow lade 1 -
2 Wear ar 1
3 3/8''-16 x 1'' Carriage olt 8 -
4 3/8''-16 Nylock Nut 12 -
5 3/8'' Flat Washer 4 -
6 3/8''-16 x 1'' Hex Head olt 4 -
7 5/8'' Flat Washer 8 -
8 Skid Feet racket 2
9 Skid Feet 2
10 Snap Ring, chain & cotter pin 2
11 Rubber ushing 4
Figure 1
Plow Blade Assembly
Remove your blade from the box and verify that the following contents are present:
a. (1) Blade (#1)
b. (1) Wear Bar (#2)
c. (1) Hardware bag (see above item list)
2) Install the Wear Bar (#2) to the bottom of the Blade (#1) using the 3/8’’ Carriage Bolts (#3), Nylock Nuts (#4),
and Washers (#5) included in your kit. (Figure 2). The Carriage Bolts may need to be pushed in only part of
the way until the Nylock nut has been started as the bottom horizontal stabilizer bar is in close proximity. You
also may need to use an open ended wrench to gain access for tightening. This step of the install takes the
most time.
Figure 2

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly 23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) 3 [email protected]om
3) Attach the Skid Feet Brackets (#8) to the back side of the snow plow blade (#1) using the 3/8’’ Hex Head
Bolts (#6), 3/8’’ Washers (#5) and 3/8’’ Nuts (#4). See Figure 3.
Figure 3
4) Install your Skid Feet (#9) using the 5/8’’ Flat Washers (#12) and the Rubber Bushings (#11) included in your
kit (Figure 4). The height of the Skid Feet can be adjusted by adjusting the location of the skid feet and
washers from the bottom of the bracket to the top. Secure the Skid Feet using the included Lynch Pins (#10).
Figure 4
5) Your Denali Series Plow Blade setup is now complete. Verify that all the bolts are secure. Proceed to Step 6
for Pushtube assembly and installation.

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly 23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) 4 [email protected]om
Pushtube Assembly Hardware List
Verify that your Pushtube box includes the following hardware.
ITEM
NO.
Part Description Quantity Reorder
SKU
12 1/4''-20 x 1.5'' Hex Head olt 1 -
13 1/4''-20 Nylock Nut 1 -
14 1/4'' Flat Washer 2 -
15 1/4'' ID Aluminum Spacer 1 -
16 3/8''-16 x 1'' Hex Head olt 11 -
17 3/8'' Flat Washer 17 -
18 3/8''-16 Nylock Nut 2 -
19 3/8''-16 Regular Nut 4 -
20 3/8''-16 x 8'' Eye olt 2
21 3/8''-16 x 1.5'' Hex Head olt 2 -
22 1/2''-13 x 2'' Hex Head olt 2 -
23 1/2''-13 Nylock Nut 2 -
24 1/2'' Flat Washer 4 -
25 5/8''-11 x 2'' Hex Head olt 1 -
26 5/8''-11 Nylock Nut 1 -
27 5/8'' Flat Washer 1 -
28 5/8'' ID Step Spacer 1 -
29 10'' Extension Spring 2
30 Lock Lever Spring 1
31 Stop lock 2
32 Quick Release Pin 2
33 Quick Release Pin Washer 2
34 Pivot Lever Support racket 1
35 Pivot Lever Riser 2
36 Pivot Lock Lever 1
37 Winch Attachment racket 1
38 0.030 spacer for 5/8’’ ID Step 1
Figure 5

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly 23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) 5 [email protected]om
6) Connect the Swivel Plate Assembly to the Lift Arm Assembly via the 5/8’’ Bolt (#25), Washer (#27), Nylock
Nut (#26) and Pivot Ring (#28) shown in (Figure 6). Tighten the 5/8’’ hardware securely but do not over
tighten such that the swivel plate no longer moves side to side. NOTE: There is a flat washer that is 0.030’’
thick included in your kit. Place the washer below item #28 in Figure 6 (Item #38 – Not Shown)
Figure 6
7) Attach the Pivot Lever Support Bracket (#34) to the Lift Arm Assembly via the 3/8’’ Bolts (#16) and Washers
(#17) included in your kit (Figure 7).
Figure 7

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly 23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) 6 [email protected]om
8) Attach the Pivot Lever Risers (#35) to the Lift Arm Assembly via the 3/8’’ Bolts (#16) and Washers (#17)
included in your kit (Figure 8). Do not tighten the 3/8’’ hardware at this time, it will be tightened after Step 9.
Figure 8
9) Attach the Pivot Lock Lever (#36) to the Pivot Lever Risers (#35) (Attached in Step 8) via the ¼’’ Bolt (#12),
Washer (#14), Nylock Nut (#13) and Aluminum Spacer (#15) included in your kit. (Figure 9). Tighten the ¼’’
hardware such that the Pivot Lock Lever can still move freely. You can now tighten the 3/8’’ bolts from the
previous step to secure the Pivot Risers. Using needle nose pliers, attach the Lock Lever Spring (#30) to the
nose of the Pivot Lock Lever (#36) and the slit in the Pivot Lever Support Bracket (#34). The Pivot Lock
Lever should move freely when the handle is depressed and return promptly when released.
Figure 9

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly 23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) 7 [email protected]om
10) Install the Winch Attachment Bracket (#37) using the 3/8’’ Bolts (#) and Washers (#17). (Figure 10)
Figure 10
11) Install the Blade Stop Blocks (#31) using the 3/8’’ Bolts (#21), Washers (#17), and Nylock Nuts (#18) included
in your kit (Figure 11). Your stop blocks keep the blade springs from pulling the blade back too far. They
should be tightened such that they are fixed to a slight angle. See the picture below.
Figure 11
Figure 11a

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly 23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) 8 [email protected]om
12) Position your blade so that the ends of the Swivel Plate fit between the tabs on the Plow Blade. Attach the
blade to the Swivel Plate using the ½’’ Bolts (#22), Washer (#24) and Nylock Nut (#23) included in your kit
(Figure 12). Tighten the bolts securely.
Figure 12
13) Install the 10’’ Extension Springs (#22) using the Eye Bolts (#23) and 3/8’’ Regular Nuts (#12) included in your
kit. The Spring Eyelet inserts into the Swivel Plate on one end and into the 6’’ Eye Bolt on the other end
(Figure 13). Tighten the 3/8’’ Regular Nuts to add tension to the springs. If your blade tends to tip forward
while plowing you can increase the tension to hold the blade upright.
Figure 13
14) Use the Quick Release Pins and Quick Release Pin Washers to secure the rear tabs on the pushtube to the
plow mount tabs. Insert the Quick Release pins through the tabs and then insert the Quick Release Pin
Washers to ensure the pin cannot become dislodged.

Denali 66’’ & 72’’ Plow
Blade & Pushtube Assembly 23001 Industrial Blvd Rogers, MN 55374
866.527.7637 (toll free) 9 [email protected]om
PLOW OPERATION TIPS
Long Distance Travel
If you plan on driving ¼” mile or more without plowing, we suggest attaching the plow to your UTV frame with a
ratchet strap or something similar to minimize the bouncing action on the plow and preserve your UTV
suspension system.
Throwing Snow
Fully designed in the USA, your Denali Plow Blade was engineered to have an over-centered blade and 65°
attack angle. The over-centered design insures that snow is transitioned up the plow blade and rolled forward.
Not only is air removed from the snow during the process but this blade design reduces the chance that snow will
back up in front of the blade and build large side walls that fall back onto the plowed path. The 65°attack angle
maximizes wear bar life and reduces wear on your plowing surface.
Warranty
Your Plow Blade has a Three-Year Warranty against manufacturing defects. This does not cover user error or
consumable materials such as the wear bar and paint.
Maintenance
Some degree of paint scratching or chipping will inevitably happen during the plowing season. We recommend
purchasing a rust preventing paint at the end of the season to be applied per the manufacturer’s recommendation
on areas of exposed metal.
Enjoy the plowing season…..you’ll be the envy of your neighbors!