Motor Power FLEXI PRO User manual

FLEXI PRO Servo Drive
Quick Start Guide
120/240 VA and 400/480 VA
Revision 8.1
Firmware Version 1.41.2
DO -FLEXI PRO-QSG-EN

FLEXI PRO
2 Quick Start Guide

FLEXI PRO
Quick Start Guide 3
Revision History
Document
Revision
Date Remarks
8.1 May 2016 Added i fo a d diagrams for EB models.
Mi or revisio s a d correctio s.
8.0 May 2016 Firmware 1.41.2
7.2 Mar.2015 Firmware 1.15.24
7.1/a/b/c Ja .2015 Updates a d correctio s.
7.0 Dec.2014 Firmware 1.15.xx
5.7 Ja .2014 Firmware 1.4.5
Firmware
Revision
Software (GUI)
Revision
1.41.2 1.41.2
Note: If a earlier firmware revisio is i stalled i your FLEXI PRO drive,
co tact your Accou t Ma ager or Tech ical Support.
opyright Notice
© 2016 Motor Power Compa y s.r.l.
All rights reserved. No part of this work may be reproduced or tra smitted i a y
form or by a y mea s without prior writte permissio of Motor Power Compa y.
Disclaimer
This product docume tatio was accurate a d reliable at the time of its release.
Motor Power Compa y s.r.l. reserves the right to cha ge the specificatio s of the
product described i this ma ual without otice at a y time.
Trademarks
All marks i this ma ual are the property of their respective ow ers.
ontact Information
Motor Power Compa y s.r.l.
Via Leo ardo Da Vi ci , 4
42024 Castel ovo Sotto
Reggio Emilia - Italia
Tel: [phone]
Fax: [phone]
Website: www.motorpowerco.com
Technical Support
If you eed assista ce with the i stallatio a d co figuratio of the FLEXI PRO
drive, co tact Motor Power Compa y Tech ical Support: i [e-mail]

FLEXI PRO
4 Quick Start Guide
ontents
1 Introduction ................................................................................................... 5
FLEXI PRO Models .............................................................................................. 5
Safety .............................................................................................................. 6
FLEXI PRO I stallatio Procedure ......................................................................... 6
2 Wiring ............................................................................................................ 7
FLEXI PRO System Wiri g ................................................................................... 7
FLEXI PRO Shieldi g a d Bo di g ........................................................................ 9
FLEXI PRO Grou di g ....................................................................................... 10
FLEXI PRO Pi Assig me ts ............................................................................... 11
FLEXI PRO-1D5/FLEXI PRO-003 (120/240 VAC) ............................................... 11
FLEXI PRO-4D5/FLEXI PRO-006 (120/240 VAC) ............................................... 13
FLEXI PRO-008/FLEXI PRO-010/FLEXI PRO-013 (120/240 VAC) ......................... 15
FLEXI PRO-020/FLEXI PRO-024 (120/240 VAC) ................................................ 17
FLEXI PRO-003/FLEXI PRO-006 (400/480 VAC) ................................................ 19
FLEXI PRO-012 (400/480 VAC) ...................................................................... 21
Pi Assig me ts o FLEXI PRO-012 – AP/AF/EC Models .................................... 21
FLEXI PRO-024/FLEXI PRO-030 (400/480 VAC) ................................................ 23
3 ontrol Board ............................................................................................... 25
Overview ........................................................................................................ 25
Co troller I terface .......................................................................................... 25
Co troller I terface Wiri g ............................................................................ 29
Machi e I terface ............................................................................................ 31
Machi e I terface Wiri g ............................................................................... 32
Motor Feedback ............................................................................................... 34
Feedback Wiri g .......................................................................................... 35
Fieldbus Devices .............................................................................................. 38
Host Computer ................................................................................................ 38
Daisy Chai ..................................................................................................... 39
Drive Address Switches ..................................................................................... 39
4 Power Board 120/240 VA ........................................................................... 40
Safe Torque Off (STO) ...................................................................................... 40
Motor ............................................................................................................. 40
Rege eratio Resistor ....................................................................................... 41
AC I put ......................................................................................................... 41
5 Power Board 400/480 VA ........................................................................... 43
Safe Torque Off (STO) ...................................................................................... 43
Logic Power 24V I put ...................................................................................... 43
AC I put a d Rege eratio Resistor ................................................................... 44
Brake ............................................................................................................. 44
Motor ............................................................................................................. 44
6 Software ....................................................................................................... 45
Flexi SUITE I stallatio ..................................................................................... 45
Power Up ........................................................................................................ 45
Drive Co figuratio .......................................................................................... 45
7 Drive Status (7-Segment Display) ................................................................ 46

FLEXI PRO
Quick Start Guide 5
1Introduction
FLEXI PRO Models
The various models i the FLEXI PRO servo drive series are differe tiated by mea s
of the commu icatio methods a d protocols they use. The followi g table
prese ts the differe t models a d their disti guishi g characteristics.
FLEXI PRO Models - ommunication and Protocols
FLEXI PRO Model Physical Layer Communication Protocol Program
Language
FLEXI PRO Power Block (PB)* PWM sig als PWM sig als PMAC
(Delta Tau)
FLEXI PRO (AP)
Sta dard FLEXI PRO model.
Serial (RS232) AS II comma ds VarCom
A alog ±10V
Pulse Trai AB sig als
FLEXI PRO AN (AF)
A CAN drive, which uses
ANopen protocol.
Referred to as
FLEXI PRO CANope drive.
Serial (USB|RS232) ASCII comma ds VarCom
A alog ±10V
Pulse Trai AB sig als
AN Commu icatio : ANopen
CANope – all 1000h objects
Ma ufacturer-Specific:
CANope – all 2000h objects
Sta dard Servo-Drive (Motio ):
CANope – all 6000h objects
VarCom
CANope
FLEXI PRO Ether AT (E )
A EtherCAT drive, which
uses ANopen over
Ether AT ( oE) protocol.
Serial (USB|RS232) ASCII comma ds VarCom
A alog ±10V
Pulse Trai AB sig als
Ethernet Commu icatio : Ether AT
Ma ufacturer-Specific:
CANope – all 2000h objects
Sta dard Servo-Drive (Motio ):
CANope – all 6000h objects
VarCom
CANope
FLEXI PRO Ether AT
(EB)
A EtherCAT drive, which
uses ANopen over
Ether AT ( oE) protocol
Serial (USB) ASCII comma ds VarCom
A alog ±10V
Ethernet Commu icatio : Ether AT
Ma ufacturer-Specific:
CANope – all 2000h objects
Sta dard Servo-Drive (Motio ):
CANope – all 6000h objects
VarCom
CANope
* Not included in this Quick Start Guide. Refer to the FLEXI PRO User Manual.

FLEXI PRO
6 Quick Start Guide
Safety
O ly qualified perso s may perform the i stallatio procedures. You do ot eed to
be a expert i motio co trol to i stall a d operate the drive system. However,
you must have a basic u dersta di g of electro ics, computers, mecha ics, a d
safety practices.
The FLEXI PRO utilizes hazardous voltages.
Be sure the drive is properly grounded.
Whe co ecti g the FLEXI PRO to other co trol equipme t, be sure to
follow two basic guideli es to preve t damage to the drive:
The FLEXI PRO must be grou ded via the earth grou d of the mai
AC voltage supply.
A y motio co troller, PLC or PC that is co ected to the FLEXI PRO
must be grou ded to the same earth grou d as the FLEXI PRO.
Before you i stall the FLEXI PRO, review the safety i structio s i the product
docume tatio . Failure to follow the safety i structio s may result i perso al
i jury or equipme t damage.
FLEXI PRO Installation Procedure
Perform the followi g steps to i stall a d setup a FLEXI PRO system.
1. Mou t the FLEXI PRO.
2. Make all electrical co ectio s:
 Co troller I/Os a d/or Machi e I/Os
 Motor feedback
 Fieldbus devices, if required
 Safe torque off (STO), or bypass usi g jumpers
 Motor
 Rege eratio resistor, if required
 Motor brake, if required
 AC i put voltage
3. Set the drive address usi g the rotary switches.
4. Co ect the drive to the host computer.
5. Power up the drive a d the computer.
6. I stall Flexi SUITE software.
7. Usi g Flexi SUITE, co figure a d test the drive.

FLEXI PRO
Quick Start Guide 7
2Wiring
FLEXI PRO System Wiring
Example of Servo System Wiring, (120/240 VA ) 1-Phase

FLEXI PRO
8 Quick Start Guide
Example of Servo System Wiring, (400/480 VA ) 3-Phase

FLEXI PRO
Quick Start Guide 9
FLEXI PRO Shielding and Bonding

FLEXI PRO
10 Quick Start Guide
FLEXI PRO Grounding

FLEXI PRO
Quick Start Guide 11
FLEXI PRO Pin Assignments
FLEXI PRO-1D5/FLEXI PRO-003 (120/240 VA )
Pin Assignments on FLEXI PRO-1D5/FLEXI PRO-003 – AP/AF/E Models

FLEXI PRO
12 Quick Start Guide
Pin Assignments on FLEXI PRO-1D5/FLEXI PRO-003 – EB Models

FLEXI PRO
Quick Start Guide 13
FLEXI PRO-4D5/FLEXI PRO-006 (120/240 VA )
Pin Assignments on FLEXI PRO-4D5/FLEXI PRO-006 – AP/AF/E Models

FLEXI PRO
14 Quick Start Guide
Pin Assignments on FLEXI PRO-4D5/FLEXI PRO-006 – EB Models

FLEXI PRO
Quick Start Guide 15
FLEXI PRO-008/FLEXI PRO-010/FLEXI PRO-013 (120/240 VA )
Pin Assignments on FLEXI PRO-008/FLEXI PRO-010/FLEXI PRO-013 – AP/AF/E Models

FLEXI PRO
16 Quick Start Guide
Pin Assignments on FLEXI PRO-008/FLEXI PRO-010/FLEXI PRO-013 – EB Models

FLEXI PRO
Quick Start Guide 17
FLEXI PRO-020/FLEXI PRO-024 (120/240 VA )
Pin Assignments on FLEXI PRO-020/FLEXI PRO-024 – AP/AF/E Models

FLEXI PRO
18 Quick Start Guide
Pin Assignments on FLEXI PRO-020/FLEXI PRO-024 – EB Models

FLEXI PRO
Quick Start Guide 19
FLEXI PRO-003/FLEXI PRO-006 (400/480 VA )
Pin Assignments on FLEXI PRO-003/FLEXI PRO-006 – AP/AF/E Models

FLEXI PRO
20 Quick Start Guide
Pin Assignments on FLEXI PRO-003/FLEXI PRO-006 – EB Models