Siemens SINAMICS S120 User manual

SINAMICS
Getting Started · 01/2013
SINAMICS S120
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Getting Started
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SINAMICS
S120
Getting Started
Getting Started
Valid as of:
Firmware Version 4.6
01/2013
6SL3097-4AG00-0BP2
Preface
Safety instructions
1
SINAMICS S120 drive
system
2
Overview
3
Hardware components
4
Creating a drive object
5
Configuring the drive object
6
Commissioning a drive
7
Appendix
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6SL3097-4AG00-0BP2
Ⓟ 02/2013 Technical data subject to change
Copyright © Siemens AG 2004 - 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Getting Started
Getting Started, 01/2013, 6SL3097-4AG00-0BP2 3
Preface
SINAMICS documentation
The SINAMICS documentation is organized in the following categories:
● General documentation/catalogs
● User documentation
● Manufacturer/service documentation
More information
The following link provides information on the topics:
● Ordering documentation/overview of documentation
● Additional links to download documents
● Using documentation online (find and browse through manuals/information)
http://www.siemens.com/motioncontrol/docu
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address:
[e-mail]
My Documentation Manager
Under the following link there is information on how to create your own individual
documentation based on Siemens' content, and adapt it for your own machine
documentation:
http://www.siemens.com/mdm
Training
Under the following link there is information on SITRAIN - training from Siemens for
products, systems and automation engineering solutions:
http://www.siemens.com/sitrain
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support:
http://support.automation.siemens.com
SINAMICS
You can find information on SINAMICS under:
http://www.siemens.com/sinamics

Preface
Getting Started
4 Getting Started, 01/2013, 6SL3097-4AG00-0BP2
Usage phases and their documents/tools (as an example)
Table 1 Usage phases and the available documents/tools
Usage phase Document/tool
Orientation SINAMICS S Sales Documentation
Planning/configuration •SIZER engineering tool
•Configuration Manuals, Motors
Deciding/ordering SINAMICS S120 catalogs
•SIMOTION, SINAMICS S120 and Motors for Production Machines
(Catalog PM 21)
•SINAMICS and motors for single-axis drives (catalog D 31)
•SINUMERIK & SINAMICS
Equipment for Machine Tools (Catalog NC 61)
•SINUMERIK 840D sl Type 1B
Equipment for Machine Tools (Catalog NC 62)
Installation/assembly •SINAMICS S120 Equipment Manual for Control Units and
Additional System Components
•SINAMICS S120 Equipment Manual for Booksize Power Units
•SINAMICS S120 Equipment Manual for Chassis Power Units
•SINAMICS S120 Equipment Manual for AC Drives
•SINAMICS S120M Equipment Manual Distributed Drive
Technology
Commissioning •STARTER commissioning tool
•SINAMICS S120 Getting Started
•SINAMICS S120 Commissioning Manual
•SINAMICS S120 CANopen Commissioning Manual
•SINAMICS S120 Function Manual
•SINAMICS S120 Safety Integrated Function Manual
•SINAMICS S120/S150 List Manual
Usage/operation •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
Maintenance/servicing •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
References •SINAMICS S120/S150 List Manual
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.

Preface
Getting Started
Getting Started, 01/2013, 6SL3097-4AG00-0BP2 5
Benefits
This Manual describes all the information, procedures and operational instructions required
for commissioning and servicing SINAMICS S120.
Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied.
● It may be possible for other functions not described in this documentation to be executed
in the drive system. However, no claim can be made regarding the availability of these
functions when the equipment is first supplied or in the event of servicing.
● Functions that are not available in a particular product version of the drive system may be
described in the documentation. The functionality of the supplied drive system should
only be taken from the ordering documentation.
● Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types. This documentation cannot take into consideration every
conceivable type of installation, operation and service/maintenance.
Technical Support
Country-specific telephone numbers for technical support are provided in the Internet under
Contact:
http://www.siemens.com/automation/service&support
EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be found on the Internet at:
http://support.automation.siemens.com
There – as a search term – enter the number 15257461 or contact your local Siemens office.
Purpose of this document
This documentation is aimed at beginners who want to find out more about the
SINAMICS S120 drive system. The document offers a brief guide to commissioning a
sample project with a simple SINAMICS S120 drive train. By following the instructions in this
document, a beginner will need only a few minutes to engineer and configure the sample
project and start up the motor.
The sample project will be processed using a SINAMICS S120 training case.

Preface
Getting Started
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Getting Started
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Table of contents
Preface ...................................................................................................................................................... 3
1 Safety instructions ..................................................................................................................................... 9
1.1 General safety instructions ............................................................................................................9
1.2 Handling electrostatic discharge sensitive devices......................................................................12
2 SINAMICS S120 drive system................................................................................................................. 13
3 Overview.................................................................................................................................................. 15
4 Hardware components............................................................................................................................. 17
4.1 Components of the example configuration ..................................................................................17
4.2 System data of the SINAMICS S120 training case......................................................................18
4.3 Wiring the components ................................................................................................................20
5 Creating a drive object............................................................................................................................. 21
5.1 Overview ......................................................................................................................................21
5.2 Setting the communication interfaces..........................................................................................22
5.2.1 Setting up the Ethernet interface .................................................................................................22
5.2.2 Calling STARTER ........................................................................................................................23
5.2.3 Assigning the Ethernet interface in STARTER ............................................................................24
5.3 Creating a drive project................................................................................................................26
6 Configuring the drive object ..................................................................................................................... 29
6.1 Configuring the drive unit.............................................................................................................29
6.2 Configuring the Motor Module......................................................................................................33
6.3 Special issues with the SINAMICS S120 training case ...............................................................34
7 Commissioning a drive ............................................................................................................................ 37
A Appendix.................................................................................................................................................. 43
A.1 List of important alarms and faults...............................................................................................43
A.2 Restoring factory settings ............................................................................................................45
A.3 Documentation overview..............................................................................................................47

Table of contents
Getting Started
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Getting Started
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Safety instructions 1
1.1 General safety instructions
DANGER
Danger to life when live parts are touched
Death or serious injury can result when live parts are touched.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify team members who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other hazardous energy sources, e.g. compressed air, hydraulic systems,
water.
4. Isolate or neutralize all hazardous energy sources, e.g. by closing switches, grounding
or short-circuiting or closing valves.
5. Secure the energy sources against switching on again.
6. Make sure that the machine is completely locked out and that you have the right
machine!
After you have completed the work, restore the operational readiness in the inverse
sequence.

Safety instructions
1.1 General safety instructions
Getting Started
10 Getting Started, 01/2013, 6SL3097-4AG00-0BP2
DANGER
General safety notices
•Commissioning is absolutely prohibited until it has been completely ensured that the
machine, in which the components described here are to be installed, is in full
compliance with the provisions of the EC Machinery Directive.
•SINAMICS devices and AC motors must only be commissioned by suitably qualified
personnel.
•The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and observe the specified danger
and warning notices.
•When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
•When the machine or system is operated, hazardous axis movements can occur.
•All work carried out on the electrical system must be carried out at zero voltage.
•SINAMICS devices with three-phase motors must only be connected to the power
supply via an AC-DC residual-current-operated device with selective switching if it has
been verified that the SINAMICS device is compatible with the residual-current-operated
device in accordance with IEC 61800-5-1.
•The successful and safe operation of this equipment and motors is dependent on
correct transport, proper storage, installation and mounting as well as careful operator
control, service and maintenance.
•For special versions of the devices and motors, information and data in the catalogs and
quotations additionally apply.
•In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and plant-specific regulations and
requirements must be taken into account.
•Only protective extra-low voltages (PELVs) that comply with EN 60204-1 may be
connected to any connections and terminals between 0 and 48 V.
CAUTION
Danger due to high surface temperatures
•The motors can have surface temperatures of over +80° C.
•This is the reason that temperature-sensitive components, e.g. cables or electronic
components may neither be in contact nor be attached to the motor.
•When attaching the connecting cables, you must ensure that:
– They are not damaged
– They are not under tension
– They cannot come into contact with any rotating parts

Safety instructions
1.1 General safety instructions
Getting Started
Getting Started, 01/2013, 6SL3097-4AG00-0BP2 11
NOTICE
Material damage due to incorrect voltage tests
•As part of routine tests, SINAMICS devices with three-phase motors are subject to a
voltage test in accordance with EN 61800-5-1. Before the voltage test is performed on
the electrical equipment of industrial machines in accordance with EN 60204-1, Section
18.4, all connectors of SINAMICS equipment must be disconnected/unplugged to
prevent the equipment from being damaged.
•Motors should be connected according to the circuit diagram provided, otherwise they
can be destroyed.
Note
Low-voltage directive
When operated in dry areas, SINAMICS devices with three-phase motors conform to Low-
Voltage Directive 2006/95/EC.

Safety instructions
1.2 Handling electrostatic discharge sensitive devices
Getting Started
12 Getting Started, 01/2013, 6SL3097-4AG00-0BP2
1.2 Handling electrostatic discharge sensitive devices
Electrostatic sensitive devices (ESDs) are individual components, integrated circuits,
modules or devices that may be damaged by either electrostatic fields or electrostatic
discharge.
NOTICE
Damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can result in malfunctions as a result of damaged
individual components, integrated circuits, modules or devices.
•Package, store, transport and send the electronic components, modules or devices only
in the original product packaging or in other suitable materials, e.g. conductive foam
rubber or aluminum foil.
•Only touch components, modules and devices, if you are grounded using one of the
following measures:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place down electronic components, modules or devices on conductive surfaces
(table with ESD surface, conductive ESD foam, ESD packaging, ESD transport
container).

Getting Started
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SINAMICS S120 drive system 2
Modular system for sophisticated drive tasks
SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and
is, therefore, designed as a modular system. Users can choose from many different
harmonized components and functions to create a solution that best meets their
requirements. SIZER, a high-performance engineering tool, makes it easier to choose and
determine the optimum drive configuration.
SINAMICS S120 is supplemented by a wide range of motors. Whether torque, synchronous
or induction motors, whether rotating or linear motors, all of these motors are optimally
supported by SINAMICS S120.
System architecture with a central Control Unit
On the SINAMICS S120, the drive intelligence is combined with closed-loop control functions
into Control Units. These units are capable of controlling drives in the vector, servo, and V/f
modes. They also perform the speed and torque control functions plus other intelligent drive
functions for all axes on the drive. Inter-axis connections can be established within a
component and easily configured in the STARTER commissioning tool using a mouse.

SINAMICS S120 drive system
Getting Started
14 Getting Started, 01/2013, 6SL3097-4AG00-0BP2
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System overview
The SINAMICS S120 drive system consists of a variety of different modules. It is constructed
of infeeds, filters, motor power units, modules for additional functions, Control Units plus
standard and special versions of rotating and linear motors.

Getting Started
Getting Started, 01/2013, 6SL3097-4AG00-0BP2 15
Overview 3
This manual provides instructions on how to commission a simple SINAMICS S120 drive
based on a sample project.
To create a sample project the following points are explained:
1. Which hardware components do you need for the sample project?
2. How do you create a simple project in the STARTER?
3. How do you configure a drive?
4. How do you put the drive into operation?

Overview
Getting Started
16 Getting Started, 01/2013, 6SL3097-4AG00-0BP2

Getting Started
Getting Started, 01/2013, 6SL3097-4AG00-0BP2 17
Hardware components 4
4.1 Components of the example configuration
The following components are contained within the example configuration:
● CU320-2 DP from firmware version 4.5 with integrated Ethernet interface
● Smart Line Module (supply module)
● Line filter
● Double Motor Module
● Line reactor (for ALM and SLM)
● Synchronous servo motor with absolute encoder and DRIVE-CLiQ interface
● Standard PC with Windows operating system as a programming device (PG/PC), with
pre-installed STARTER commissioning tool from version 4.3.
The following procedure uses the Windows XP operating system. With other operating
systems (such as Windows 7), operation may differ slightly.
● Installed motor, power, and control cables
● DRIVE-CLiQ cables
● Ethernet interface in the PG/PC
● Ethernet connection between the PG/PC and the Control Unit

Hardware components
4.2 System data of the SINAMICS S120 training case
Getting Started
18 Getting Started, 01/2013, 6SL3097-4AG00-0BP2
4.2 System data of the SINAMICS S120 training case
The example configuration is performed on a SINAMICS S120 training case.
Figure 4-1 Training case
The following technical data applies to the training case used:
Structure
Drive system comprising:
● CU320-2 Control Unit with TB30 Terminal Board
● Smart Line Module 5 kW, Double Motor Module 3 A
● One 1FK7022-5AK71-1AG3 synchronous servo motor with incremental encoder sin/cos 1
Vpp via SMC 20
● One 1FK7022-5AK71-1LG3 synchronous servo motor with absolute encoder 2048 and
DRIVE-CLiQ interface.
● Reference discs for position monitoring