Mountain Top EVOe User manual

OWNER MANUAL
MOUNTAIN TOP® EVOeROLL COVER
© 2023 Mountain Top / Print format: A5 Booklet Issue 02 / 03/07-2023 / 880 909

880 909 / Issue 0202/25

880 909 / Issue 02
1 WARNINGS
Do not operate with motor cover removed!
Temperatures can be very high under the cover when closed.
We do not recommend washing the EVOe roll cover in a brushless carwash, as the coating
may be damaged due to use of chemicals.
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880 909 / Issue 02
2 CONDITIONS OF USE
+50o
-20o
The EVOe roll cover design is lightweight and not suitable for extreme usage.
Designed to withstand rain water, some water ingress may occur.
Dust can enter the compartment through various gaps.
Due to proles which relatively quick heats up and cools down according to weather
conditions can cause condensation on the inside.
The EVOe roll cover is not designed for loading although it can support normal snow loads.
Goods in the bed must be secured during transportation to prevent damage.
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880 909 / Issue 02
3 EVOe OPERATION
3.1 - Open / Close
To open or close the EVOe roll cover, press the
button on the remote for 1 second.
1 sec.
3.2 - Stop
To stop the EVOe roll cover, press the button on the
remote for 1 second during operation.
Press again for 1 second to resume operation.The
EVOe roll cover will move in the opposite direction.
STOP
1 sec.
3.3 - Sleep Mode
The EVOe roll cover will enter Sleep Mode after
48 hours of inactivity.
Press the the button on the remote for 1 second
to wake the roll cover.
1 sec.
3.4 - Turn lights on / off
Press and hold the button on the remote for
3 seconds to turn the lights on or off.
8 min.
The lights will remain on for 8 minutes.
During normal operation, the lights will turn on
when opening, and turn off when closing.
3 sec.
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880 909 / Issue 02
3.5 - Auto Calibration
To calibrate / reset the EVOe roll cover, and
press and hold the button on the remote for
12 seconds.
During calibration, the roll cover will open com-
pletely, then close. The lights will slowly fade on
and off.
12 sec.
Calibration should be done monthly.
3.6 - Emergency Release
A release handle is located on the right side of the
rear prole. Pull the handle down to disengage the
motor and belt drive.
The EVOe roll cover can then be operated manually.
3.7 - Reconnect after Emergency Release
To reconnect the motor and belt drive after an
emergency release, press the rear prole rmly
into the belt drive handles.
2 audible “CLICKS” should come from both drive
handles.
After reconnecting, ensure the drive handles
are properly connected to the belt drive on both
sides.
Ensure that the GREEN tab is in the middle of
GREEN YELLOW
the YELLOW clip.
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880 909 / Issue 02
4 EVOe SAFETY FEATURES
4.1 - Anti-Pinch
If the EVOe roll cover is obstructed during op-
eration, it will stop moving and retract approx.
10cm, and the lights will ash rapidly.
After clearing the obstruction, press the button
on the remote to resume operation. The EVOe
roll cover will open or close fully, depending on
the direction it met the obstruction.
4.2 - Motor Overload
If the motor is overloaded, it will stop, and the lights
will ash slowly. After a 2 minute pause, the EVOe
roll cover will resume normal operation.
2 min.
Motor overload can be caused by incorrect instal-
lation, or dirt and debris. See section XX for proper
maintenance of the EVOe roll cover.
STOP
If the motor overloads frequently after proper main-
tenance, contact your local dealer.
4.3 - Temperature Overload
If the EVOe roll cover is operated under high
temperatures, it can cause a temperature over-
load, and the roll cover will stop. The lights will
ash slowly , and after a minimum 3 minute pause,
the EVOe roll cover will resume normal opveration.
STOP
3 min.
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5 MAINTENANCE
T20
Loosen screw and place to the side.
Use the multi tool to remove the plastic covers on the side proles.
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Compressed air
Remove dirt and debris using compressed air.
Mount plastic covers.
Compressed air
Clean the side proles.
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Open the canister.
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Vacuum cleaner
Clean the canister.
Close the canister.
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Water & sponge
Clean the drainage channels on the side proles.
Shampoo Water & sponge
The EVO roll cover should be cleaned regularly.
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WET LUBE
WET
LUBE
WET LUBE WET LUBE
ONLY FOR DOUBLE CAB
Regularly, and following cleaning, apply a PTFE-free all-conditions wet lube product to the
inside of the canister ends.
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6 CHECK MEASUREMENTS MAINTENANCE
C
D
C = D
+/- 3mm
Ensure the cross measurements are identical.
A
B
A = B
+/- 3mm
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KLONK!
KLONK!
7 BELT ADJUSTMENT
STEP 1
Reset
~12 sec.
STEP 2
POWER CUT OFF
STEP 3
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4mm
11
1
STEP 4
x3
STEP 5
10mm
STEP 6
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x2 10mm 8.5Nm
10mm
180
STEP 7
4mm 2.4Nm
1 1
1 POWER ON
STEP 8
Reset
~12 sec.
STEP 9
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KLONK!
KLONK!
REPEAT STEP 1 - 10
STEP 10
If operation of the roll cover is not improved after tightening the belt drive, or ab-
normal sounds persists, refer to section Check glide rails maintenance on page 21.
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880 909 / Issue 02
8 CHECK GLIDE RAILS MAINTENANCE
If abnormal sounds occur during operation of the roll cover, inspect the glide rails
for debris or damage. If the glide rails are damaged or worn, then replacement
glide rails are needed.
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