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  9. Extang Solid Fold 2.0 Assembly instructions

Extang Solid Fold 2.0 Assembly instructions

The SolidFold 2.0 UTV bed cover
comes fully assembled.
Note any damaged or missing
components before installing.
It is important that all areas
where the bed cover mounts
are clean and free of debris
prior to installing.
UTV
Bed
Cover
Hinge Brackets
Tail
Clamp
Brackets
Mounting
Hardware
Item No. 31830030-30 7.18 DD
Extang, Corp., 2018. Printed in USA
31830030-30
Tailgate
Cab
#2 #3
Insert the hinge
bracket into the
2nd and 3rd bed
wall holes, facing
toward the cab
as shown.
Insert the tail
clamp bracket
into the last bed
wall hole, as shown.
Both sides.
Tighten the six
bracket nuts
with a 1/2”
socket,
each to
7 ft-lb
9 Nm.
Place the folded cover assembly
onto the front / cab end of the bed.
Note the positioning of
the mounting hardware
in the next step- 5.
The threaded bolt
included with the
cover assembly
should be inserted
into the forward
hinge bracket as
shown, one on
each side.
NOTE:
Spray a soapy
water solution
into the bed
holes and on the plugs.
Tools Needed:
Ratchet wrench
1/2” Socket
Soapy water
Applications:
2013 - 2018 Polaris Rangers
bed dimensions: 36.5” x 54” x 11.5”
Optional
Pop & Lock
lock mechanism.
Refer to the
supplemental sheet
for instructions
and use.
Install the cover mounting hardware on both sides.
Place onto the cover threaded bolt
the large washer,
the lock washer,
the threaded knob.
Loosely tighten the knob.
Close the cover and the
tailgate.
Align the bed cover
so that it is square
with the vehicle
bed and that it
is centered front
to back and
side to side.
With the bed cover aligned with the vehicle
bed, carefully open the cover without
disturbing the alignment.
Firmly tighten both mounting knobs..
Rotate the middle clamps down from their stowed positions.
Slide the clamps out toward the vehicle bed.
Pull down on the clamps and swing them under the lip of the
hinge bracket flanges.
Fully close the cover. Rotate the tail clamps down from their stowed
positions. Slide the clamps out toward the vehicle bed.
Pull down on the clamps and swing them under the lip of the
tail bracket flanges.
IMPORTANT
Re-tighten the front / cab knobs after every use.
To stow the bed cover in the open position,
make sure the middle clamps are latched
and secure. Snap both cab tie down straps
into the front cover clasps.
To stow the bed cover in the fully open and upright position,
detach and stow the middle clamps into their pockets.
Raise the cover to vertical. Use the roll bar straps to wrap
tightly around the roll bar. Snap the strap back into the
cover clasp. Tighten the straps.
NOTE: To order replacement parts, contact the
Customer Service Department for assistance at 800-877-2588.
When ordering, xxx represents the 3-digit suffix,
as referenced on the sales receipt or vehicle application list.
An asterisk, *, requires more information such as the
year, make, model, bed size or driver / passenger side.
Replacement Parts
Cab Rail Seal 32563200
Cab Buckle Kit 54560402
Mounting Clamp Kit
22830010
Hinge Seal
32560669C
Hinge
Bracket
31831030
Hinge
Cap
35830020
32560368
Side
Rail
Seal
Tail Rail Seal 32563200
Tail Rail Seal for Polaris Ranger 1000- 32000120
Latch Pocket Cover 35830100
Cab End Tie Down
Strap Kit 1015
Roll Bar
Tie Down
Strap Kit
54830010
Tail
Clamp
Bracket
31832200
Hold Down
Clamps
1042
Cleat Kit
31831025
Tail Panel
83xxx-62
Cab Panel
83xxx-60
Hinge
15832167
*
*
For XP1000
models remove
the installed tail
seal, and replace
with the
32000120
seal.
Install the seal by hooking one side,
then clipping the other side over the edge.
WARRANTY DURATION
Extang offers 90 days of coverage from the date of purchase. Warranty is limited to original
purchaser of bed cover and is nontransferable.
WARRANTY CONDITIONS
This warranty is against defective materials and workmanship. The warranty is void if the product has
been damaged by accident, unreasonable use, neglect, improper service/installation/removal,
modications, normal wear and tear or other causes not arising out of defective materials or
workmanship. Consequential and incidental damages are not covered under this warranty.
WARRANTY EXCLUSION
Warranty is void if defect in materials and workmanship is not reported in writing within 90 days purchse.
Warranty does not cover the cost of shipping, including the cost of returning the product for warranty
service or inspection.
Warranty does not cover scratches and dents to bed cover. Nor is damage covered from weight exceeding
the noted maximum, or if it is not evenly distributed.
Warranty will be void if shipping damage is not reported in writing within 3 business days of purchase.
THE FOLLOWING CONDITIONS WILL ALSO VOID THE WARRANTY
DRIVING WITH PANELS OPEN OR IMPROPERLY SECURED – Prior to vehicle operation, clamps must be
tightly secured so that clamp lip tightly grips the inner side of installation brackets.
OPEN POSITION: tonneau must be completely folded and secured with BOTH buckles and front panel
clamps secured. With all panels secured vehicle may be driven at full speed. Two Panels Position Open-
tonneau must be secured with both buckles around the roll cage. Do not drive more than 10 mph with cover
in the Two Panel Open position.
CLOSED POSITION: Tonneau must be completely at and secured at all 4 clamps.
Top of tonneau MUST be free of foreign material including snow and ice before opening panels or severe
damage may result.
Do NOT tow or trailer the UTV with tonneau cover installed on the UTV.
Load and weight limits: Max weight for the top of the cover is 250 lbs evenly distributed, do not put a large
source of weight on the cover if not evenly distributed.
Only use rubber bungee or standard bungee cords for attachment to tie down cleats
DO NOT use ratchet straps for attachment to tie down cleats
PERFORMANCE
Provided all warranty conditions are met Extang, will either repair or replace (at Extang's option) the
product or component. Extang may require the original item to be returned postage prepaid for nal
determination. Extang reserves the right to substitute and offer the respective warranty discount on an
entire replacement system or provide other remedies than those listed in this warranty for discontinued
product or other reasons. A return authorization number must be obtained from our customer service
department prior to returning any product. Shipping charges will apply for any repair or replacement.
This warranty gives you specic legal rights and you may also have other legal rights which vary from
state to state.
WARRANTY CONTACT
Please refer to the parts diagram and contact Extang Customer Service at 800-877-2588 or
[email protected] to have a specialist assist you with the correct part for your Extang bed cover and
for warranty service.

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