MTD ROVER 11A-F1HA333 User manual

™
Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2012
OWNERS MANUAL - Powered Lawnmowers - Walk Behind
Model Nos. 20’’ & 22’’
TM

Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2012
™
•Symbols are used on the machine to communicate important information.
•A list of symbols and their meanings are shown below.
•Please familiarise yourself with them before operating the machine.
GB
1
•Fast speed
• Caution rotating blades while doing maintenance
•Rotating blades in cutterhead
•Keep hands and
f eet away
ii
•Caution •Engine choke
•Wear eye pro tection
•Wear hearing pro tection
•Wear hand pro tection
•Wear f oo t pro tection
• Thr o wn objects, keep clear
• Disconnect electrical cable
• R emo v e spark plug wire
•On or start - switch, lever or position
• Blades free wheel to a stop
•Refer to the owners manual
•Refer to the owners
manual f or
•Of f - switch, lever or position
•Slow speed
•Engage - switch, lever or position
•Disengage
- switch, lever or position • K eep bystanders clear
•Push handle to handle bar to drive mower f or w ar d
• P ush handle f or w ar d to release blade brake & vice versa

012
Powered
Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2
™
PREF A CE
Congratulations on your purchase of a quality MTD made and designed product .
This manual covers the operation and maintenance of the Rover Walk Behind Powered Lawn Mowers, as listed on the front cover of this manual.
Symbols
The following symbols have been used in this manual to highlight important information:
TABLE OF CONTENTS
LABELS ...................................................................................... ii
MAINTENANCE ........................................................................5
General Cleaning
- Cleaning the Underside of the Mower
- Cleaning the Upperside of the Mower
Changing the Cutting Blades
Self Propelled Option
- Adjusting the Drive Cable
- Removing the Drive Frame Cover
- Replacing the Drive Frame Cover
- Drive Chain L ubrication
- Drive Chain Adjustment
- Drive Belt Adjustment
- Drive Belt Replacement
- Adjusting the Drive Clutches
- Lubricating the Drive Pawls
Powerstart Option
PREFACE .................................................................................... iii
SAFETY INSTRUCTIONS ..........................................................1
COMPONENTS .........................................................................2
SPECIFICA TIONS .......................................................................2
SETTING UP ..............................................................................2
Assembly of the Grass Catcher
Folding the Handle
Adjusting the Handle Height
Removing the Packaging Ties from the Control Handles
Engine L ubrication and Fuel
Powerstart Option
Self Propelled Option
TROUBLE SHOOTING ............................................................. 12
General
Powerstart Option
Self Propelled Option
OPERA TION ..............................................................................3
Grass Catcher
- Installing the Grass Catcher
- Removing the Grass Catcher
Mulch Plug
Grass Deflector
Adjusting the Cut Height
Engine
- Starting the Engine
- Stopping the Engine
Grass
Cutting and Catching
Self Propelled Option
- Using the Self Propelled Transmission
SPARE PARTS VIEWS................................................................ 14
Base Spare Parts
Handlebar Spare Parts
Self Propelled Spare Parts
Ancillary Spare Parts
ENGLISH
iii
This symbol highlights good ideas or tips.
This symbol warns against mower damage or possible loss of warrant y .
CAUTION
This symbol warns against injury to the operator or b ystanders.
W ARNING
Please read and understand this and any associated manual before using this machine. If any point is unclear, please contact an y
authorised Rover service dealer.
W ARNING

Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2012
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SAFETY INSTRUCTIONS
ENGLISH
1
TR AINING
• Read the instructions carefully. Be familiar with the controls and the proper use of the equipment.
• Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrictthe
age of the operator.
• Never mow while people, especially children, or pets are nearb y .
• Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their proper t y .
PREPAR
ATION
• While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or
wearing open sandals.
• Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones and other
foreign objects.
• WARNING - Petrol is highly f lammable. Take the following precautions:
-
Store fuel in containers specially designed for this p urpose.
- Refuel
outdoors only and do not smoke while refuelling.
- Add fuel before starting the
engine. Never remove the cap of the fuel tank or add petrol while the engine is running
or when the engine is
hot.
- If petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and a v oid
creating
any source of ignition until petrol vapours have dissipated.
- For
reasons of safety the petrol tank and tank cap lock must be replaced if damaged.
• Replace faulty silencers.
• Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged.
Replace worn or damaged blades in sets to preserve b alance.
• On multibladed machines, take care as rotating one blade can cause other blades to rotate.
OPER
ATION
• Do not operate the engine in a conf ined space where dangerous carbon monoxide fumes can collect.
• Mow only in daylight or in good artificial light.
• Avoid operating the equipment in wet grass, where feasible.
• Always be sure of your footing on slopes.
• Walk, never run.
• For wheeled rotary machines, mow across the face of slopes, never up and do wn.
• Exerciseextreme caution when changing direction on slopes.
• Do not mow excessively steep slopes.
• Use extreme caution when reversing or pulling the mower towards y o u.
• Stop the blade(s) if the mower has to be tilted for transportation when crossing sur faces other than grass and when
transporting the mower to and from the area to be mo w ed.
• Never operate the mower with defective guards or shields, or without safety devices, for example def lectors and/or grass
catchers in place.
• Do not change the engine governor settings or overspeed the engine.
• Disengage all blade and drive clutches before starting the engine.
• Start the engine or switch on the mower carefully according to instructions and with feet well away from the blade(s).
• Do not tilt when starting the engine or switching on the motor, unless the mower has to be tilted for starting. In this case,
do not tilt it more than absolutely necessary and lift only the part which is away from the operator.
• Do not start the engine when standing in front of the discharge chute.
• Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
• Never pick up or carry a mower while the engine is running.
• Stop the engine and disconnect the spark plug lead:
-
Before clearing blockages or unclogging the chute.
-
Before checking, cleaning or working on the mo w er .
- After striking a foreign
object. Inspect the mower for damage and make repairs before restarting and operating the
mo
w er .
- If the
mower starts to vibrate abnormally check immediately.
• Stop the engine:
-
Whenever you leave the mo w er .
-
Before refuelling.
• Reduce the throttle setting during engine run-out and if the engine is provided with a shut-of f valve, turn of f the fuel
at the conclusion of mo wing.
MAINTENANCE AND ST OR A GE
• Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
• Neverstore the equipment with petrol in the tank inside a building where fumes may reach an open f lame or spark.
• Allow the engine to cool before storing in any enclosure.
• To reduce the f ire hazard, keep the engine, silencer, battery compartment and petrol storage area free of grass, lea v es,
or excessive grease.
• Check the grass catcher frequently for wear or deterioration.
• Replace worn or damaged parts for safet y .
• If the fuel tank has to be drained, do this o utdoors.
W ARNING

012Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2
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COMP ONENTS
Ensure that all the following component parts are included in the package (refer figure 1):
Mower (1 of)
Kit including: Owners Manual (1 of)
Engine Manual (1 of)
Spark
Plug Spanner (1 of)
Screw (2 of)
Nyloc nut (2 of)
Grass catcher bottom (1 of)
Grass catcher top (1 of)
Grass catcher handle (1 of
- may be loose or f itted to Grass catcher top)
1
NB. Other accessories may be included in the carton which vary with each model. These items will be covered by a
separate owners
manual e.g. Mulch Mowing Kit, Grass Deflector Kit, etc.
Notify the place of purchase of missing items as soon as possible.
SPECIFICA TIONS
This manual covers several mowers with the following specif ications:
- Models 20’’ - 20” (508mm Cut Width)
- 12 Cut Height Settings
- 22” (560mm Cut Width)
- 15 Cut Height Settings
- Model 22’’
NB. - Models come with one of a range of engines (refer to the engine manual included in the kit)
- Options are available (and may be included) on the above models e.g.
- Mulch Mowing
- Deflector Mowing
- Remote Air Cleaner
- Powerstart Function
- Self Propelled Function
- etc
- Details may be included in this manual or on a separate manual included in the Mower Kit.
SETTING UP
Before using the Mower the following set-ups are r equired:
ASSEMBLY OF THE GRASS CAT CHER
L ocate the catcher handle and align its front lugs with the slots in the top of the catcher and press firmly into position
(refer
figure 2).
Position the catcher top over the catcher bottom, aligning the barbs on the top with the slots in the bottom (r ef er
figure 2).
Press
firmly down on the catcher top to lock the barbs into slots (refer figure 2).
Secure the top and bottom
halves of the grass catcher together at the front using the two screws, and
nylon nuts supplied. Insert the screws from the outside with the nylon nuts on the inside of the catcher.
2
FOLDING THE HANDLE
Locking knobs: by turning these knobs the handle bars can be either locked in the operating position or f olded f or storage.
Locking lever: lift the lever to release the handle bars f or folding or push the lever closed to lock handle bars in the
operating
position. Adjust the tension by turning the lock nut with a 1/2" AF spanner (refer figure 4 A).
3
A
ADJUSTING THE HANDLE HEIGHT
L oosen the two nuts (B) at the base of the handle bars on both sides of the mower using a 1/2" AF spanner (refer f igur e
4).
Move the handle bars to the required position and tighten the handle bar nuts.
B
4
ENGLISH
2
Before unfolding the handlebar, ensure the throttle control is in the stopped position (see
“Starting the Engine” section) and activate the operator presence control lever (refer f igure
3). Lift the handlebar slowly (as the engine start cord is attached and it will crank the engine)
until the fully erect position is achie v ed.

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SETTING UP (Continued)
REMOVING THE PACKAGING TIES FROM THE
CONTROL HANDLES
• Unfold the handlebarsand lock in the erect position (refer to the “Folding the Handlebar” section).
• Removethe packaging ties (refer figure 5).
ENGINE LUBRICATION AND FUEL
POWERSTART OPTION
• Removethe two screws from the battery support box, rotate the battery and lid f or w ar d and expose the batter y
terminals (refer figure 6).
• Slide the red and black wire from the battery terminals and remove the batter y .
• Place the battery ina dry, cool area and connect the battery charger cables to the battery terminals (red [+] to r ed
[+] and black [-] to black [-]).
• Connect the battery charger to a 220-240 volt power outlet and switch it on.
• Allow to charge f or 10-16 hours, switch the 220-240 voltpower outlet off and remove the battery charger cables from the
batter y .
• Refit the rubber battery blocks to each end of the battery and refit into the battery support bo x.
• Slide the wiring loom connections onto the battery terminals red [+] to red [+] and black [-] to black [-].
• L ocate the battery support box lid, refit and tighten the two screws.
SELF PROPELLED OPTION
OPER ATION
the engine. When the lever is held against the handlebar the brake is released and the blades/engine are free to rotate. When the
GRASS CAT CHER
ENGLISH
3
• Never install or remove the Grass catcher with the engine running.
W ARNING
• Referto and follow the “SafetyInstructions” in this and any other associated manuals supplied with this product before at tempting
to
operate this machine.
• Referto and understand the safety symbols f itted to the machine and shown in the “Labels”section of this manual.
• Ensurethat all the items in the “Setting Up” section have been completed.
• Ensurethat the “Operator Presence Control” functions correctly . This control is a mandatory safety item and operates a brake on
lever is
released the brake is applied and the blades/engine brake quickly to a stop
W ARNING
Remove and discard the packaging tie clamping the self propelled drive control bale to the handle bar before attempting to star t
the mower (refer f igure 5).
W ARNING
6
The battery must be removed from the mower while recharging.
Only use the
battery charger indoors where it cannot be af fected by w eather .
The
battery contains a strong acid electrolyte which may cause personal and material damage.
- Do not
dissassemble, drop or damage the b atter y .
- Do not
incinerate or expose the battery to high heat or a f lame or it may explode.
-
Dispose of batteries thoughtfully. Refer to your local regulations for battery disposal.
- Replace any leaking
battery immediately.
- Clean the
battery only with a dry cloth - never use petrol, thinners or other petrochemical.
-
Neutralize any electrolyte spills with an alkaline solution.
W ARNING
The engine safety precautions, oil and fuel recommendations, operation instructions, adjustments and maintenance is covered in the
engine manufacturer’s manual which is included in the mower kit. Please refer to and adhere to these recommendations.
If you do not have the engine
manufacturer’s manual please refer to the nearest engine
manufacturer’s representative for a replacement cop y .
The engine is packed
without oil or fuel. Please add these as per the engine manufacturer’s recommendations before at tempting
to start the engine.
Do not allow any dirt or
contaminants to enter the fuel tank or oil f iller tube.
CAUTION
Remove and discard the packaging ties clamping the blade brake and self propelled driv e
control bale to the handle bar before attempting to start the mower (refer f igure 5).
W ARNING
5

012Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2
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OPERATION (Continued)
Installing the Grass catcher
• Raise the rear flap of the mo w er .
• Grasp the grass catcher bythe top handle and position the grass catcher against the rear of the mower (refer figure 7).
• L o w er the rear flap so that the back edge of the flap hooks over the matching lip on the grass catcher .
Removing the Grass catcher
• Grasp the grass catcher top handle and lift up.
• Raise the rear flap of the mower to release grass catcher.
• Lift the grass catcher clearof the mower and lower the rear f lap.
MULCH PL UG
• Refer to the separate Mulch ‘n’ Catch Owners Manual.
GRASS DEFLECTOR
• Refer to the separate Grass Deflector Owners Manual.
ADJUSTING THE CUT HEIGHT
• Grasp the height of cut lever (A) and apply an outward pressure to release the lever from the rack (B)(refer figure 8).
• Move the lever (while holding out) to the required height of cut position and engage the leverin the rack.
• Pushing the lever f or w ar d and down raises the cut height and vice versa.
ENGINE
NOTE: The mowers covered inthis manual have various engine types from various manufacturers. Included inthe Mower Kit is an engine manual specific to each mo w er
which providesthe details f or the engine’s operation. Please refer to the engine manufacturer’s manual f or precise instructions.
Starting the
Engine
cranking of the engine.
• Refer to the engine manufacturer’s manual f or the starting procedure, remembering to activate the operator presence control lever before cranking the engine.
• If f itted with the Powerstart option, insert the key into the ignition switch then follow the instructions inthe engine manufacturer’s manual.
Stoppingthe Engine
• Refer to the engine manufacturer’s manual f or stopping pr ocedure.
• If f itted with the Powerstart option remove the ignition key and store ina safeplaceafter use.
ENGLISH
4
The Roverthrottle control uses symbols to indicate the throttle functionat various throttle positions:
O (of f), (slow speed), (fast speed), (engine cho k e)
These positions align with settings required in the engine manufacturer’s manual.
The
RoverPowerstart option can be started with an ignition key which is f itted to the handlebar. The switch plate uses symbols to
indicatethe key functionat various positions and refersto the state of the starter motor:
O (of f), I (on/start). These positions align with the settingsrequired in the engine manufacturer’s manual.
• Refer to the “Warning” notes at the beginning of the “Operation” section.
• Start the mower on a clear level sur face.
• Keep your f ingers,toes and bystanders clear when starting or operating the engine.
• If f itted with the Powerstart option, always remove the key from the ignitionswitch and keep in a safe placeto prevent unauthorised
W ARNING
• The engine safety precautions, oil and fuel recommendations, operation instructions, adjustments and maintenance is covered in the
engine manufacturer’s manual which is included in the mower kit. Please refer to and adhere to these recommendations.
• If you do not have the engine manufacturer’s manual please refer to the nearest engine manufacturer’s representative for a
replacement copy.
• The engine is packed without oil or fuel. Please add these as per the engine manufacturer’s recommendations before attempting
to start the engine.
• If f itted with the Powerstart option activate the operator presence control lever (to release the blade brake) before attempting to
crank the engine.
CAUTION
It is
advisable to start the mower in the high cut position and graduallydrop the height notch by notch until the desired height is
achieved. Starting too
low will leave a low spot in the lawn.
• When settingthe cut heightstand to the rear of the machine with your feet well clear of
the cutting
blades.
W ARNING
8
7

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OPERATION (Continued)
GRASS
CUTTING AND CATCHING
• Fit the Grasscatcher to the mower (refer to the “Setting Up” section).
• Start the engine and set the engine speed to fast (
) on the throttle control.
• Set the desired cut height (refer to “Setting the Cut Height”above).
• Drivethe mower f or w ar d through the grass until the catcher fills.
• Stop the engine, remove and empty the catcher.
• Repeat the process.
SELF PROPELLED OPTION
Using the Self Propelled T ransmission
• Start the engine and set the engine speed to f ast.
• Push f or w ar d on the clutch engagementleverto engage the self-propelled driveto the rear wheels noting that the drive
speed
increases as you move the bale closer to the handlebar (refer figure 9).
• Hold the bale at the required drivespeed and slow down or speed up as the conditions dictate.
• To disengage the self-propelled driverelease the engagement lever and allow it to return to the disengaged position.
MAINTENANCE
NOTE: The majority of mower problems involve the following problems:
- Dirt or
contaminants in the fuel
-
Incorrect oil level in the engine
-
Blocked, damaged or incorrectly f itted air cleaner
-
Incorrectly maintained blades
(Refer to the
maintenance section of this and the engine manufacturer’s manual for details.)
• All safety guards, blades, grass catchers and safety labelling must be replaced with genuine Rover parts if worn or damaged.
• If tilting the mower, the engine spark plug must remain uppermost to prevent oil seepage into the air cleaner and/or exhaust.
ENGLISH
5
• Refer to and abide to engine manufacturer’s manual.
• Do not allow any dirt or contaminants to enter the fuel tank, oil f iller tube, air cleaner housing, carburettor or spark plug hole
when maintaining the engine.
• Ensure there is no clipping build-up in the vents adjacent to the recoil starter. The engine may overheat and be damaged if these
vents are not clear.
• Do not use high pressure cleaners to wash the machine and keep water away from the engine and electricalcomponents.
• To prevent fuel leaking from the tank when tilting the mower ensure the fuel level is low or empt y .
• Ensure the mower is dry and clean and stored in a well ventilated area.
CAUTION
• Always ensure equipment is in good working order.
• Do not use any equipment with worn or damagedcomponents.
• Always use genuine Rover replacement par ts.
• Never attempt maintenance that is not outlined in this manual. Refer to your nearest authorised Rover Service Dealer.
• Always ensure the engine is stopped and remove the spark plug wire before attempting any maintenance on the mo w er .
• On Powerstart models remove the key from the ignition before attempting any maintenance on the mo w er .
• Always replace blades and blade f ixings in complete sets to maintain b alance.
• Remove clipping build-up around the muf f ler area to prevent a f ire hazard.
W ARNING
Release the self-propelled drive bale and push the machine when changing direction or mo wing
in a conf ined area for safet y .
9
• To maximise the cutting and catching per formance it is important to maintain high engine speed, so adjust the mower gro und
speed to suit.
• If the grass length or density is excessive (to maintain high engine speed initially) cut the grass at a higher setting, then at the
desired height.
• Replace blades regularly to maintain a sharp cutting edge.
• Keep the mesh in the grass catcher clean to allow the grass catcher to f ill properly .
• Keep the underside of the mower deck clean and free of clipping b uild-up.
Refer to and abide to the
instructions noted in the safety instructions of this and associated manuals.
W ARNING

012Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2
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MAINTENANCE (Continued)
GENERAL
CLEANING
W ARNING
To ensure safe operation and long lif e it is recommended to clean the mower after every use. This will prevent corrosion, overheating and fire risk while ensuring
ultimate per f ormance.
Cleaning the Underside of the Mo w er
Place the mower outdoors on a flat sur f ace.
Set the cut height to maximum.
With the
engine stopped, remove the grass catcher and lift open the discharge f lap.
Use a garden hose to wash out all the grass clippings.
Inspect theunderside and repeat the cycle if still not clean.
Mowers
f itted with optional washport refer to page 10.
Cleaning the Upperside of the Mo w er
Use a dry rag or soft brush to remove all loose clippings.
Use a damp rag with
mild detergent to clean away oil or other grime.
Wash the
grass catcher separately from the mower with a hose washing all clippings out of the inside, outside and
from the
grass catcher mesh.
Let the mower dry before storing.
CHANGING THE CUTTING BL ADES
W ARNING
With the engine stopped, spark plug wire and grass catcher removed, open the discharge flap and prop in the open
position (refer figure 1 0).
Set the mower to
high cut and fold the upper handle bar down.
Rotate the
cutting assembly carefully to access the blade retaining bolts.
Using gloves and a suitable spanner, remove the blade assembly.
Retain the ‘D’ plates (where f itted) and discard the blades and f asteners.
Fit the new blades and f asten in the correct order (refer figure 1 1).
Tighten the blade retaining nuts firmly ( 1 6Nm).
Remove the
flap prop, close the discharge flap and refit the spare plug wire.
10
11
SELF PROPELLED OPTION
W ARNING
Adjusting the Drive Cable
W ARNING
CAUTION
ENGLISH
6
Do not overtighten the cable assembly.
Should the transmission continue to slip after adjustment, have the mower serviced by an authorised Rover dealer.
If cable adjustment is necessary ensure that the drive disengages before starting the mower or it may drive of f unattended. This can be
checked by pulling the mower backwards (with the drive bale released) - the rear wheels should free wheel.
Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
Remove all clipping build up from around the blade retaining nuts before f itting the spanner .
Use a ring or socket spanner to prevent slipping of f or damaging the blade retaining nut.
The blade should be free to rotate if the bolts are f itted correctly.
Refer to the “Warning” and “Caution” notes at the beginning of this section.
Refer to the general “Warning” and “Caution” notes at the beginning of this section.
Never open the discharge f lap, or lift the mower to wash the underside of the deck with the engine running.

an anti
one
on does
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MAINTENANCE (Continued)
Adjusting the Drive Cable (Continued)
• Start the mower in the disengaged position.
• Push the drive bale f or w ar d until the gap between the bale and the handle bar is 55mm (refer figure 1 2).
• The drive should just begin to engage at this point.
• If the drive is not beginning to engage, rotate the thumb wheel on the cable support block (one click at a time) in
clockwise direction until it does (refer figure 1 3).
• If the drive engages and drives off at a gap greater than 55mm rotate the thumb wheel on the cable support block
click at a time in the clockwise direction until it does (refer figure 1 3).
• Test the mower at all speeds ensuring that it self disengages when the drive bale is released and that the transmissi
not
slip at full speed with the drive bale fully engaged.
• If you still experience problems, see your nearest authorised Rover dealer.
Removing the Drive Frame Co v er
• Unscrew the rear phillips head screw in that order (refer figure 1 4).
• Lift the cover and rotate out of the mower to expose the upper transmission components.
Replacing the Drive Frame
Co v er
• Fit the drive cable into its retaining slot in the lower drive support frame and hold it down horizontally with one hand
(refer
figure 1 5).
• Rotate the cover into position over the cable until it seats properly and maintain pressure on the lid above the cable.
• Screw the rear fixing above the cable down f irmly .
• Screw the f or w ar d fixing down f irmly .
Drive Chain Lubrication
• Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section) to expose the drive chain.
• While rotating the outer clutch plate (clockwise) apply an even spread of suitable (non aerosol) chain lubricant along
the
length of the chain (refer figure 1 6).
• Replace the drive frame cover (refer to the “Replacing the Drive Frame Cover” section).
ENGLISH
7
Put the chain lubricant in a container with a long pointed spout to make application easier.
Apply a little of the lubricant on the cams between the clutch engagement lever and the
outboard output shaft bearing retainer while lubricating the chain.
16
• Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
• Do not apply excessive lubricant to the chain as it may f lick of f and onto the drive clutches during operation.
• Keep lubricant clear of the drive clutches.
W ARNING
Leave the f ixings in the lid when removing or replacing.
15
• Make sure the raised ring on the brass section of the drive cable nests into the groove of the lower drive support frame and f it the
lid accurately on top before screwing down the co v er .
• Do not operate the transmission bale with the cover loose or removed as you will damage the lower drive support frame.
CAUTION
Blow grass and dirt out of the recessed holes to expose the head of the f ixings.
14
• Ensure the cable is not damaged or kinked which may af fect the driv e.
• Apply a drop of lubricant to the pivot points of the drive bale to ensure smooth and safe
operation.
13 Anti-clockwise
12

ent
chain.
(r ef er
he
© Copyright 11/2
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Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012
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MAINTENANCE (Continued)
Drive Chain Adjustment
• Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section) and expose the drive
• Using a long slender shaft press firmly on the chain as f ar from the top sprocket as possible (refer figure 1 7).
• Using a suitable Phillips head screw driver rotate the adjusting screw until the chain deflection (above) is 5mm
figure 1 8).
• Rotate the outer clutch plate (chain), recheck chain deflection and re-adjust if necessary.
• Replace the drive frame cover (refer to the “Replacing the Drive Frame Cover” section).
Drive Belt Adjustment
• Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section) and expose the belt adjustment
screw (refer figure 1 9).
• Using a suitable phillips head screw driver, screw the adjuster screw down carefullyuntil the spring is fully compressed.
• Unscrew the adjuster two (2) full turns.
• Rock the gear box about the output shaft and it should move approximately 2mm under the spring load (refer figure 2 0).
• Replace the drive frame cover (refer to the “Replacing the Drive Frame Cover” section).
Drive Belt Replacement
• Remove the drive frame cover (refer to the “Removing the Drive Frame Cover” section).
• Unscrew the drive belt adjustment screw until the spring touches the underside of the gearbox housing (refer figure 2 1).
• Fold the handle bars down and remove the grass catcher and support the rear wheels above the ground on 5 0mm
(min) blocks.
• Lift the front of the mower about the rear wheels until the lower handle bar contacts the ground and secure safely
in this position.
• Rotate the cutting assembly to expose the two bolts which fix the belt cover (refer figure 2 2).
• Using a suitable spanner, remove both bolts and washers and remove the belt cover.
• Rotate the gearbox so its pulley is as close to the engine pulley as possible. Rotate the belt off the gearbox pulley
and
discard the belt.
ENGLISH
22
• Always wear gloves when handling the cutting mechanism.
• Wear gloves and be aware of pinch points when handling the drive belt mechanism.
• Secure the mower safely when tilted upwards to access the underside.
• Place the rear wheels on support blocks so that the rear extension guard will clear the
ground when lifting the front of the mower up. This will prevent damage to the guard which
is a mandatory safety item.
W ARNING
• Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
• Refer to the “Caution” notes in the “Belt Adjustment” section.
CAUTION
21
• Clean any clippings away from the underside of the gearbox near the adjusting spring before
adjusting the belt tension.
• Put a mark on one side of the screw head of the adjuster to easily identify the 2 full turns
when adjusting the belt tension.
20
• Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
• Do not over or under tension the belt to prevent damage or abnormal wear.
CAUTION
19
• Rotate the chain adjustment screw clockwise (when looking directly at the head of t
screw) to tighten the chain tension and vice v ersa.
• Use a very long, or right angle single drive phillips head screw driver to better access the
chain adjusting scre w.
• Check the condition of the chain joiner and sprocket and replace if necessar y .
18
17
• Ensure the engine and muf f ler are cold before attempting to adjust the chain to pre v
b ur ns.
W ARNING
• Refer to the “Warning” and “Caution” notes at the beginning of the maintenance section.
• Keep the chain correctly tensioned to prevent damage or abnormal wear.
• Do not over tension the chain.
CAUTION

© Copyright 11/2012
Powered
Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012
™
MAINTENANCE (Continued)
Drive Belt
Replacement (Continued)
• Only if the mower is f itted with a full disc and blades will it be necessary to remove the cutting assembly by undoing the
centre bolt and three
surrounding bolts with suitable spanners.
• If the mower is f itted with the “Inline Swing Back Blade” option, rotate both bladesbackward until the flute on the blade
touches the blade support bar (see
figure 2 3).
• Fit the new belt on the engine pulley, rotate the gearbox so its pulley is as close to the engine pulley as possible. R otate
the belt into the gearbox pulley groove.
• Adjust the drivebelt adjustment screw (refer to the “Drive Belt Adjustment” section.)
• Replace the belt cover, flat washersand bolts and tighten f irmly .
• Replace the cutting assembly (where required) and fit the centre bolt and washer and the three surrounding bolts and
washers
loosely before tightening inthe following sequence and tensions - centre bolt (65-70 Nm) and three surrounding
bolts (
1 6- 1 9Nm)
• If the mower is f itted with the “Inline Swing Back Blade” option, rotate the bladesback so they are in line with the
blade support bar
.
• L o w er the mower so all wheels rest on the ground.
• Replace the drive frame cover (refer to the “Replacing the DriveFrameCover” section).
Adjusting the Drive Clutches
Note: This procedure is only necessary shouldthe drive cableadjustment not be able to provide sufficient drive. This
adjustment
is to allow f or wear on the driveplatesin the long term.
• Removethe driveframe cover (refer to the “Removing the DriveFrameCover” section)to expose the driveclutch
platesand other adjustments.
• L oosen the drive chain fully by unscrewing the chain adjuster (refer figure 2 4).
• L oosen the drivebelt fully by unscrewing the drivebelt adjuster (refer figure 2 5).
• Using a suitable Allen key, remove the centre fixing and thrust washer from the end of the output shaft (refer figure 2 6).
• Removethe two fixings retaining the outboard output shaft bearing housing (refer figure 2 7).
• Lift the outer end of the output shaft slightly and slide off the outboard output shaft bearing retainer (refer figure 2 8).
• Take note of which marking (on the boss of the inner driveplate) aligns with the end of the locking rollpin (thr ough
the output shaft)(refer figure 2 9).
• Move the driveplatesand actuating cam inan outboard direction until the inner driveplate is free of the rollpin
(refer figure 2 9).
• Rotate the inner driver plate until the rollpin aligns with the marking withONE extra groove than that originally no ted
above. Slide back to lock the driveplate to the rollpin into itsnew position.
• Replace the outer output shaft bearing retainer and screw down firmly inposition.
• Replace the centre fixing and thrust washer on the end of the output shaft, apply thread locking solution to the centr e
fixing and tighten f irmly .
• Readjust the drive chain (refer to the “Drive Chain Adjustment” section).
• Readjust the drivebelt (refer to the “Drive Belt Adjustment” section).
• Replace the drive frame cover (refer to the “Replacing DriveFrameCover” section).
• Re-adjust the clutch cable(refer to the “Adjusting the DriveCable” section).
•
Clean of f and apply new grease to the cams of the outboard output shaft bearing retainer
ENGLISH
9
29
• The marks on the inner drive plate boss represents positions ‘1’, ‘ 1 1’, & ‘ 11 1’. Setting ‘1’ is
generally used with a new drive plate whereas position ‘ 11 1’ is for a worn unit.
• If the drive cable adjustment is insuf f icient with the inner drive plate in position ‘ 11 1’ the
drive plates must be replaced.
and cam lever before
reassembly.
28
27
26
• Refer to the “Warning” and “Caution”notes at the beginning of the maintenance section.
CAUTION
25
• Clean the clipping buildup of f the heads of the bolts of the belt cover f ixings to ensurethe
spanner f its correctly.
• Clean out the belt cover and transmission area thoroughly before reassembly.
• Inspect the drive pulleys for wear, damage and make sure they are not loose while the belt
is removed. Replace as required.
• Special belts and pulleys are used for long life and accurate f itment, so replace with genuine
Rover
produ cts.
24
23

012Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2
™
MAINTENANCE (Continued)
Lubricating the Drive
Pawls
• Support the rear wheels off the ground.
• Removethe rear hubcapsand wheel plugs (refer figure 3 0).
• Inspect the inside of the wheelhub through the wheel plug hole. If dirt is f ound, the wheel shouldbe removed and
cleaned.
• To remove the wheel, remove the ratchet plate securing the wheelto the axle.
• Withdraw the wheel from the axle and clean out thoroughly.
• Using clean engine oil, apply a f e w drops of oil to the end of the drivegear above the retaining washer and
rotate the gear to
allow the oil to penetrate (refer figure 31). The gear should rotate freely, if not, repeat the
above
pr ocedure.
• Replace the wheel,washer and secure with a new ratchet plate.
• If the wheel hub is clean, rotate the wheel until the drive gear is visible through the wheel plug hole.
• Using clean engine oil, apply a f e w drops of oil to the end of the drivegear (as above) and rotate the wheel one or tw o
times to allow the oil to penetrate. The wheel shouldrotate freely, if not repeat the procedure (refer figure 3 1).
• Replace the wheel plugs and the hubcaps.
POWERSTART OPTION
N.B. The battery maintenance details are covered inthe setting up sectionand the following matrix.
Mower cleaning using optional washpor t
•
•
•
Place the mower outdoors on a flat sur f ace.
Set the cut height to high cut position.
With the
engine stopped connect a garden hose with a snap on connection ( remove the cap f irst), to
the washport f itted to the inside face of the cutting chamber. (refer figure 3 2.)
Turn the garden hose on.
Return to the mower and start the
engine and run at full speed f or 1 minute.
Stop the
engine and turn off the garden hose.
Removethe garden hose from the washport and replace the cap.
Inspect the underside of the mower, if not completely clean use the garden hose to flush out
the
remaining debris.
•
•
•
•
•
32
ENGLISH
10
Keep
battery fully charged to ensure maximum service life.
• Refer to the “Warning” and “Caution”notes at the beginning of this section.
CAUTION
• Use a thin bladed screwdriver or similar between the hubcap and the wheel to prise of f the
hubcap, being careful not to over bend it.
• Ratchet plates require special tools to remove and replacethem. If you are unsure, contact
your nearest authorized Rover dealer.
• Purchase new ratchet plates before removing the wheels as they are not reusable.
31
30

Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2012
™
MAINTENANCE (Continued)
instructions.
instructions.
instructions.
damaged.
service agent if indoubt or not functioning.
is out of balance.
restore full drive
clean and lubricate as r equir ed.
support bo x.
ENGLISH
11
Before After While Every Ev er y
Components Action Mowing Mowing Mowing 5 hours 25 hours Special Considerations
Overall mo w er Clean the upper and underside
•
Engine air cleaner
elements
Visually inspect and clean
•
Refer to the engine manufacturer’s manual f or
Engine oil
Check level
•
Refer to the engine manufacturer’s manual f or
Engine oil
Replace
Refer to the engine manufacturer’s manual f or
instructions.
Engine spark plug Inspect and clean Refer to the engine manufacturer’s manual f or
instructions.
Engine general Inspect and clean
•
Refer to the engine manufacturer’s manual f or
Throttle cable
Inspect and lubricate
•
Oil inner cable if tight. Replace if kinked or
Operator presence
control
Check the bladebrake stops the
engine when the lever is released
L ubricate the leverpivots
•
•
Have the engine serviced byan authorised
Cutting blades
Inspect
•
Replace if worn, bent, damaged or if the assembly
Drivecable
(where
f itted)
Inspect f or damageor kinks
Adjustment
•
•
•
Replace if necessary.
Driveassembly
under driveframe
cover (where
f itted)
Inspect and clean
•
Drivechain
(where
f itted)
L ubrication
Adjustment
Every 50 hours.
Every 100 hours.
Drivebelt
(where
f itted)
Inspect and clean
Adjustment
•
•
Replace belt if adjustment procedure does no t
Drive
Belt Cover
Remove,
clean and inspect Every 50 hours.
DrivePawls
(where
f itted)
Inspect, clean, lubricate
• In
boggy conditions inspect more regularly and
Guards and safety
labels
Inspect and clean
•
Replace before next mowing.
B atter y
(where
f itted)
Inspect and clean
Recharging
•
Make sure the battery is firmly supported inthe
As required but mainly after long periods ofnon use.
Key switch
(where
f itted) Inspect
•
Replace if damaged.
Wiringloom
(where
f itted) Inspect
•
Replace if damaged.

012
Powered
Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2
™
TROUBLESHOOTING
GENERAL
• Refer to the relevant sections inthis manual f or corrective actioninstruction.
• Other manuals maybe included withyour mower, which mayrelate to specific options of the mower. Use these manuals f or specific trouble shooting r elated
to the options.
*Denotes: Refer to the engine manufacturer’s manual f or details and instructions.
ENGLISH
12
Problem Possible Causes Corrective Action
Engine won’t star t • Fuel supply
• Air cleaner
• Spark Plug
• Operator presence control
• Fill the fuel tank*
• Primethe fuel system*
• Turn the fuel tap on (where f itted)*
• Drain and replace,stale or contaminatedfuel*
• Move throttle or choke or fast position
• Re-adjust throttle control cable*
• Have the engine serviced byan authorised service agent
• Clean or replace air f ilter*
• Clean/adjust/replace spark plug*
• Refit the spark plug wire
• Have the engine serviced byan authorised service agent
• Activate operator presence control
• Reconnect/replace disconnected/broken cable
• Have the engine brake serviced byan authorised service agent
Uneven Grass Cutting • Blades are blunt/w orn/bent
• Engine speed is too slow
• Cut height is too low
• Ground speed is too f ast
• Replace blades
• Use full engine speed
• Raise cut height
• Slow down the ground speed
Clippings drop while
grass catching
• Refer to “Uneven Grass Cutting”section
items
• Grass catcher is full
• Grass catcher mesh/vents are dir ty/
blocked
• Grass catcher is damaged
• Refer to “Uneven Grass Cutting”sectionitems
• Empty the grass catcher
• Clean the mesh/vents to allow maximum air f lo w
• Replace the grass catcher
• Use the associated engine manufacturers manual for engine related trouble shooting and corrective action instru ctions.
CAUTION
• Neverattempt any corrective action that is not outlined in this or associated manuals. Refer to your nearest authorised Rover dealer.
• Always replace components with genuine Rover replacement par ts.
W ARNING

Powered Walk B ehind Mower - CE Form No. 769-08619 Rev 12-11-2012 © Copyright 11/2012
™
POWERSTART OPTION
SELF PROPELLED OPTION
ENGLISH
13
Problem Possible Causes Corrective Action
Transmission slips
under load
• Drivecable damaged/disconnected/no t
adjustedcorrectly
• No adjustment left in the drivecable
• Drive clutches damaged or w orn
• Slipping drivebelt
• Replace/reconnect/adjust drivecables
• Adjust driveclutches
• Replace drivecable
• Replace driveplates
• Readjust or replace the drivebelts
• Replace worn drivepulley
• Replace broken belt tensioning spring
Transmission doesn’t
drive
• Refer to “Transmission Slips Under L oad”
sectionitems
• Gearbox is damagedor seized
• Clutch Plate drivepin is br oken
• Final drivesprocket rollpin is br oken
• Broken/dislodged drivechain
• Broken/dislodged drivebelt
• Engine drive pulley key br oken
• Gear box pulley rollpin br oken
• Pinion gears/pawls in the drivewheels
br ok en/w orn
• Refer to “Transmission Slips Under L oad” sectionitems
• Replace gearbox
• Replace rollpin
• Replace rollpin
• Replace/refit drivechain
• Replace/refit drivebelt
• Replace key indrivepulley
• Replace rollpin
• Replace broken/worn components
Mower doesn’t
fr ee
wheel easily when
drive
is inneutral
• Rear wheels jammed with f or eign material
• Pawls inthe rear wheels are damaged or
seized
• Bearings inwheelsare seized.
• Clean out and re-lubricate rear wheels
• Replace or re-lubricate the pawls
• Replace wheels bearings
Problem Possible Causes Corrective Action
Engine cranks slowly • Bad electrical connections
• F aulty/f lat batter y
• Reconnect connections securely
• Replace faulty electrical cables
• Replace/recharge the batter y
Engine won’t crank • Refer to “Engine Cranks Slowly” section
items
• Faulty key switch
• Faulty starter motor on the engine
• Operator presence control
• Refer to “Engine Cranks Slowly” sectionitems
• Replace the key switch
• Have the engine serviced at an authorised service dealer
• Activate operator presence control
• Reconnect/replace disconnected/broken cable
• Have the engine brake serviced byan authorised service agent

™
SPV-93
Sheet 1
12th Dec. 2014
Revision. M
Model 51,61 and 80
Base
14
Item No Part No Description Qty MTD No
1 A16135 Base- 508mm Push 1 619-05007
1 A16070 Base- 508mm Self propelled 1 619-05003
1 A16176 Base- 560mm 1 619-05004
2 A03510 Height adjustment rack- 508mm 1 787-03025
2 A16081 Height adjustment rack- 560mm 1 787-03011
3 A03126 Flap bush 2 731-09032
4 A16352 Rear flap 1 787-03020
5 A16379 Flap spring 1 732-05004
6 A03455 Handle- flap 1 731-09205
7 A03306 Flap rod 1 711-05759
8 A290112 Rivet- flap handle 2 728-04071
9 A04164 Rivet- rack 2 728-05003
10 A16180 Chain case- dummy 508mm push 1 731-09051
10 A16066 Chain case- 508mm & 560mm S/prop 1 731-09038
11 A16216 Infil piece- 508mm push 1 731-09044
12 A04108 Rivet- 508mm push 1 728-05004
13 A04158 Screw- M5 x 20 Self propelled only 2 710-05432
14 A04099 Washer- 3/16" x 3/4" x 16g.flat 2 736-04655
15 A04163 Nyloc nut- M5 Self propelled only 2 712-04328
16 A03408 Axle Retainer -508mm Push 1 787-02130
16 A10381 Axle retainer- 508mm Push CE only 1 687-05025
16 A03383 Axle retainer- 508 & 560mm SP 1 787-03023
17 A2901195 Rivets- rear axle retainer- 508mm push 4 728-05002
18 A10622 Rear wheel assembly- 508mm push 2 634-05032
19 A03353 Wheel bearing 8 741-04317
20 A373109 Tension washer 4 736-0504
21 A03092 Ratchet plate 4 736-04645
22 A03327 Hub cap- Red 4 731-09201
22 A16234 Hub cap- black 4 731-08953
23 A16014 Wheel seal 2 731-09014
24 A10649 Rear axle assembly- 508mm push 1 611-05008
25 A16220 Rear axle bush- 508mm push 2 731-09045
25 A16294 Rear axle bush- 508 & 560mm s/prop. 2 731-09046
26 A10284 Height adjustment lever- 508mm 1 687-02630
26 A10635 Height adjustment lever- 560mm 1 687-05000
27 A03336 Plate 1 787-02143
28 A02118 Rivets- height adj.lever 2 728-04073
29 A03250 Handle grip 1 731-08955
30 A02371 Label Warning 1 777S34233
31 A04164 Rivet- rack 560mm 1 728-05003
32 A03516K Axle Hook kit 2 951-00022
33 A10603 Front axle assy- 508mm CE only 1 611-05013
33 A10527 Front axle assy- 508mm 1 611-05012
33 A10638 Front axle assy- 560mm 1 611-05012
33 A10648 Front axle assy- 560mm CE only 1 611-05016
34 A03450 Front axle bush- 508mm 2 741-05002
34 A03674 Front axle bush- 560mm 2 741-04577
35 A16005 Disc- 508 & 560mm 1 787-03003
36 A03930 Blade- standard 508mm 4 742-04404-0637
37 A00673K Blade bolt, nut & washer kit 2 951-00013
38 A04108 Rivet-508mm Push used with Item 10 2 728-05004
39 A01716 Backing Plate 1 787-02119
40 A0555K Centre bolt kit- 508mm 1 753-08401
41 A10766K Centre bolt kit- 560mm 1 753-08402
42 A01486 Disc boss- 508mm 1 748-04301
42 A16356 Disc boss- 560mm 1 748-04303
43 A02051 Woodruff key 1 714-0365
44 A10647 Conbar- standard 508mm 1 647-05008
44 A10644 Conbar- standard 560mm 1 647-05009
45 A10710 Conbar complete assy- 560mm mulch 1 647-05017
46 A10684 Conbar front assy.- 508mm mulch 1 647-05010
46 A10711 Conbar front assy.- 560mm mulch 1 647-05014
47 A10686 Conbar rear assy.- 508mm mulch 1 647-05012
47 A10713 Conbar rear assy.- 560mm mulch 1 647-05016
48 A04117 Cuphead bolt 1 710-05487
49 A02030 Washer 1 736-04650
50 A03998 Knob 1 720-04187
51 AO2223 5/16" Nyloc Nut 1 712-04349
52 A10621 Front wheel assy.- 508mm 2 634-05033
52 A10622 Front wheel assy.- 560mm 2 634-05032
Item No Part No Description Qty MTD No
53 A2501116 Ratchet plate 2 736-04646
54 A03995 Logo 1 731-09015
55 A04171 Rivets- logo 2 728-04075
56 A16076 Conbar spring- 508mm 1 732-05003
56 A16219 Conbar spring- 560mm 1 732-05006
57 A02127 Taptite Engine Bolt- Rover Engine OHV800 &910 2 710-04683
57 GB5787-830 M8 x 30 x1.25 Washer Head Bolt - Rover Engine OHV880&910 1 710-06030
57 A02127 Taptite Engine Bolt- B&S & Honda GCV160 3 710-04683
57 A04145 Engine Bolt- Honda GXV 140 3 710-06036
58 A02012 Washer- Flat- Honda GXV 140 3 736-04644
59 A02031 Washer- shakeproof Honda GXV140 3 736-05015
60 A16137 Nose comb- 508 & 560mm CE only 1 731-09047
61 A04111 Screw- 508 & 560mm CE only 2 710-05494
62 A03743 Label- Warning CE only 1 777S34232
63 A16398 Label- Noise CE only 1 777X46298
64 A16355 Blade- 560mm 4 742-04413
65 A16245 Label Pro Cut Mulch N Catch 1 777D19885
65 A16249 Label Self Pro Cut 50 Mulch N Catch 1 777D19830
65 A03938 Label PowerStart Mulch N Catch 1 777D19975
65 A16247 Label Self Pro Cut 560 Mulch N Catch 1 777D19886
65 A15001 Label Pedigree Mulch N Catch 1 777D19887
65 A15002 Label Thoroughbred SP Mulch N Catch 1 777D19888
66 A04173 O'- Ring 1 721-04484
67 A16302 Washport- plastic 1 731-09073
68 A04038 Washer- Ø4.15 x 15 x 18g.flat 2 736-04653
69 A02175 Rivet- 73 AS 5-5 2 728-04074

™
Rev.K 12th Dec. 14
SPV-93
Model 61 and 80
Sheet 2 Self Propelled
15
Item No Part No Description Qty MTD No
1 A10624 Wheel assembly- 508mm 2 634-04751
1 A10669 Wheel assembly- 560mm 2 634-05015
2 A03381 Cover Plate- 508mm LH 1 787-02138
2 A03380 Cover Plate- 508mm RH 1 787-02137
2 A16045 Cover Plate- 560mm Common 2 787-03010
3 A03353 Wheel bearing 4 741-04317
4 A03327 Hub Cap-Red 2 731-09201
4 A16234 Hub Cap-Black 2 731-08953
5 A3521047 Plug 2 731-08959
6 A373109 Tension washer 2 736-0504
7 A03092 Ratchet plate 2 736-04645
8 A16075 Belt cover 1 731-09043
9 A16065 Engine pulley 1 756-04512
10 A16079 Gearbox pulley 1 756-04520
11 A02051 Woodruff key 1 714-0365
12 A04075 Grub screw- 1/4" x 3/8" unc 2 710-1842A
13 A04073 Roll pin- gearbox pulley 5x 40 1 715-04136
14 A04167 Setscrew- M5 x 16 hex. 2 710-05493
15 A04099 Washer- 3/16 x 3/4 x 16g 4 736-04655
16 A10639 Rear axle assembly- complete 508mm 1 611-05000
16 A10633 Rear axle assembly- complete 560mm 1 611-05003
17 A16294 Axle bush 2 731-09046
18 A10284 Height adjustment lever- 508mm 1 687-02630
18 A10635 Height adjustment lever- 560mm 1 687-05000
19 A03250 Handle grip 1 731-08955
20 A03336 Packing plate 1 787-02143
21 A02118 Rivets- 1/4" x 3/4" 2 728-04073
22 A02090 Circlip 4 716-04194
23 A03373 Pawl Retaining Washer 4 736-04628
24 A03372 Pawl 2 714-05000
25 A03370 Pinion- LH 1 717-05003
26 A03361 Bearing 6 741-04564
27 A03371 Pinion- RH 1 717-05002
28 A16131 Drive frame 1 731-09048
29 A10640 Gearbox assembly 1 618-06036
30 A16063 Frame cover 1 731-09034
31 A16061 Cap- spring 1 732-05001
32 A16064 Spring- gearbox 1 732-05002
33 A10636 Clutch plate assembly- incl.item 34 1 687-05006
34 A03390 Clutch lining 1 718-04895
35 A16322 Spring- clutch plates 1 732-05007
36 A10170 Clutch plate assembly- drive 1 618-06031
37 A16056 Thrust washer 1 736-04633
38 A16413 Spring- cam lever 1 732-05005
39 A16057 Cam lever 1 717-05004
40 A16060 Bearing retainer and cam 1 741-05000
41 A16139 Thrust cap 1 726-04132
42 A04165 Screw- M6 x 12 csk. Cap screw 1 710-05492
43 A16062 Bearing cap 1 741-05006
44 A02111 Nyloc nut- M6 2 712-0691
45 A04162 Screw- M6 x 60 1 710-05491
46 A04161 Screw- M6 x 70 1 710-05490
47 A04091 Screw- M5 x 16 3 710-05488
48 A16414 Drive pin- gearbox shaft 1 718-05005
49 A04163 Nyloc nut- M5 9 712-04328
50 A04160 Screw- M5 x 40 3 710-05486
51 A16337 Label - Caution Drive Belt Tension 1 777S35207
52 A16066 Chain case 1 731-09038
53 A16069 Wedge 1 731-09037
54 A16068 Chain tensioner 1 731-09039
55 A16071 Axle supports 1 711-06001
56 A16360 Sprocket- 12 tooth ( suits 5/32" x 3/4" roll pi 1 713-05000
57 A03394 Felt seal 1 721-04600
58 A04174 Roll pin- drive shaft 5/32" x 3/4" 1 715-04137
59 A16362 Drive shaft- 508mm (suits 5/32" x 3/4" roll pi 1 718-05004
59 A16361 Drive shaft- 560mm (suits 5/32" x 3/4" roll pi 1 718-05000
60 A03391 Mount bracket 1 787-02133
61 A03383 Rear axle retainer 1 787-03023
62 A03393 Drive shaft shield 1 787-03008
Item No Part No Description Qty MTD No
63 A16078 Chain- 3/8" x 58 pitch ASA incl.con link 1 713-04131
64 A16182 Spacer- engine pulley 508mm only 1 750-06010
65 A03382 Seal- rear wheel 508mm only 2 731-09020
66 A02081 Setscrew- 1/4" x 1-3/4" unc. Hex. 2 710-05482
67 A02027 Washer- 1/4" spring 7 736-04649
68 A02001 Nut- 1/4" Hex. 7 712-04347
69 A02146 Setscrew- 1/4" x 3/4" unc.Hex 2 710-05484
70 A02078 Setscrew- 1/4" x 1/2" unc.Hex. 2 710-05481
71 A16077 Belt- Dayco SPZX-612 508mm only 1 754-04335
71 A16217 Belt- Dayco SPZX-670 560mm only 1 754-05010
72 A03604 Extension- CE mowers only 1 787-03009
73 A04231 Screw - M5 x 20 - Special 2 710-05485
74 A04158 Screw- M5 x 20 2 710-05432
75 A02078 Setscrew- 1/4" x 1/2" unc.Hex. 1 710-05481
76 A16239 Label- Pro cut 508 Self propelled mulch n catch cover 1 777D19831
76 A16239 Label- Pro cut 560 Self propelled mulch n catch cover 1 777D19889
77 A04169 Nut- M5 hex. 2 712-04353
78 A02234 Washer- 3/16" shakeproof 2 736-04651
79 A02235 Nyloc nut- 1/4" hex. 2 712-04351
80 A04013 Washer- 3/4" x 1-1/2" flat 1 736-04652

™
16
Rev.E 12th Dec. 2014
SPV-93
Model 51, 61 and 80
Sheet: 3
Catcher, Mulch Plug and Side Chute
Item No Part No Description Qty MTD No
1 J10541 Grass Catcher assemby Professional 560 1 811-002417
2 A03447 Handle 1 731-08954
3 A03324 Mesh 1 787-02107
4 A16350 Grass Catcher Tongue - Professional 1 787-03021
5 A03589 Grass Catcher Back Insert - Professional 1 787-03038
6 A02175 Rivet-73 AS 5-5 12 728-04074
7 A02163 Screw- 3/16" x 1/2" 2 710-05483
8 A02193 Nyloc Nut- 3/16" unc 2 712-04343
9 A04038 Washer 12 736-04653
10 A10689 Mulch Plug assembly 20" 1 687-05012
10 A10714 Mulch Plug assembly 22" 1 687-05011
11 A03901 Deflector 1 787-02129
12 A03914 Support Bracket 1 787-02139
13 A2901195 Rivet-73 AS 6-5 2 728-05002
14 A02175 Rivet-73 AS 5-5 2 728-04074
15 A02192 Washer- 5/32" x 7/16" flat 2 736-05013
16 A03894 Label - Mulch Plug 1 777S35004
17 A03928 Label - Vari-tilt 1 777D17340
18 J10605 Side chute assembly c/w carton 1 None
19 A03743 Label - Chute 1 777S34232
20 A02216 Washer- 3/16" x 1/2" flat 2 736-04643
1 J10541 Grass Catcher assemby Professional 508 1 811-002568

™
17
Rev. K
SPV-93 Model 51, 61 and 80
Sheet 4 Hanle Bars and PowerStart
10th April 2012
Item No Part No Description Qty MTD No
1 A03802 Upper handle bars- 20" 1 749-05032
1 A03809 Upper handle bars- 20" Prof. 1 749-05031
1 A16174 Upper handle bars- 22" 1 749-05070
1 A03570 Upper handle bars- P/start 20" only 1 749-05030
1 A16308 Upper handle bars- P/start 20" Prof. 1 749-05032
2 A16050 Lower handle bars-20" only 1 749-05071
2 A16185 Lower handle bars-20" Prof & 22" 1 749-05071
3 A02849K Cam lock- incl. item 4,5,6 2 951-00001
4 A03307 Draw bolt- cam lock incl.in item 3 2 710-06013
5 A02260 Roll pin- cam lock incl. In item 3 2 715-0156
6 A02223 Nyloc nut- 5/16" unc. Incl. in item 3 4 712-04349
7 A03518 Plug spanner- Quantum & Honda 1 727-04399
7 A12392 Plug spanner- Intek 1 727-05005
8 A03556 Battery support box 2 787-03044
9 A03559 Battery 1 725-06052
10 A03558 Battery block 2 735-05004
11 A03610 Foam block 1 721-04603
12 A16391 Spring - Clutch Cable 1 732-05009
13 A02163 Screw- 3/16" x 1/2" mush.head 2 710-05483
14 A02002 Speed nut- 2 712-04346
15 A02083 Setscrew- 5/16" x 3/4" unc.hex 2 710-06006
16 A02012 Washer- 5/16" x 7/8" x 18g.flat 2 736-04644
17 A11102 Washer- special 2 736-05016
18 A03430 Lever stop plate 1 787-03031
19 A10724 Throttle cable- 20" B&S Quantum SP 1 746-04854
19 A10702 Throttle cable-20" Honda GCV 1 746-05012
19 A10702 Throttle cable-20" Rover Engine 1 746-04854
19 A03326 Throttle cable- 22" B & S 850 Series 1 746-05013
19 A10765 Throttle cable- 22" Honda GCV 1 746-05065
19 A10765 Throttle cable-22" Rover Engine 1 746-05011
19 A10724 Throttle cable- 20" B & S Quantum Push 1 746-04854
19 A10720K Throttle Control assembly-20" & 22" Rover 1 746-05003
20 A00950K Throttle control assembly- 20" Briggs 1 951-00015
20 A10755K Throttle control assembly- 22" Briggs 1 687-05013
20 A10016K Throttle control assembly- Honda 1 687-05014
21 A04060 Rivet- 73 AS 5-2 5 728-05000
22 A03565 Cable clamp 1 726-05016
23 A03560 Key start switch 1 725-06029
24 A07679 Ignition keys 2 725-06030
25 A03557 Key start housing 1 787-03041
26 A16141 Wiring loom- 20" with Engine Brake 1 725-06011A
27 A02028 Setscrew- 5/16" x 5/8" -20" only 4 710-05480
27 A02083 Setscrew- 5/16" x 3/4" -20"Prof & 22" 4 710-06006
28 A04045 Flanged nut- 5/16" unc 4 712-04344
29 A02081 Setscrew- 1/4" x 1-3/4" unc 1 710-05482
30 A02235 Nyloc nut- 1/4" unc 2 712-04351
31 A16377 Clutch cable- 20" 1 746-05038
31 A16378 Clutch cable- 22" 1 746-05039
32 A02521 Spacer 1 750-05706
33 A10717 Clutch lever assembly 1 618-05131
34 A10523 Brake lever assembly- 20" push 1 747-06328
35 A10524 Brake lever assembly- 20 & 22" s/prop. 1 647-05046
36 A03732 Cable clip- all models 1 732-05011
37 A03739 Handle grip 1 731-08956
38
A03747 Label- blade brake 1 777I23794
39
A03622 Label- drive engagement 1 777I25001
40 A03756 Switch plate 1 745-10061
41 A03933 Throttle block- 22" INTEK 1 None
Item No Part No Description Qty MTD No
42 A16324 Soft grips 2 720-04195
43 A03938 Label- Powerstart Mulch N Catch 1 777D19972
43 A16844 Label - Pro Cut 50 Keystart 1 777D19973
44 A02668 Cable tie 2 None
45 A16233 Brake cable- 20" 1 746-05005
45 A16184 Brake cable- 22" 1 746-05020
46 A04083 Screw- 10 x 19 pan head 1 710-05489
47 A03733 Rope stop 1 747-05689
48 A03732 Cable clip- powerstart & 20" push 1 732-05011
48 A03732 Cable clip- 22" INTEK 1 732-05011
49 A03811K Snorkel Kit-includes 49,50,51,52,53 1 951-00008
50 A03217 Body-remote filter housing 1 731-08784
51 A03218 Cap-remote filter housing 1 731-08785
52 A03219 Spring 1 732-04941
53 A03189 Snorkel filter 1 751-12717
54 A02175 Rivet - 73AS 5-5 2 728-04074