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  9. MTD 11A-054D731 User manual

MTD 11A-054D731 User manual

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Operator's Manual
22" Rotary Mower
Model Series 050
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
MTD LLC, P.O.BOX361131CLEVELAND,OHIO44136-0019
PRINTED IN U.S.A. FORM NO. 769-00991A
(11/2004)
TABLEOFCONTENTS
Content
Customer Support
Important Safe Operation Practices
Slope Gauge
Assembling Your Lawn Mower
Operating Your Lawn Mower
Page Content Page
2 Making Adjustments 11
3 Maintaining Your Lawn Mower 12
5 Troubleshooting 14
6 Parts List 16
9 Warranty 20
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn mower. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. A sample model plate is
also given below. You can locate the model plate by standing at the operating position and
looking down at the rear of the deck. This information will be necessary to use the
manufacturer's web site and/or help from the Customer Support Department or an authorized
service dealer.
I MTD LLC 1
CLEVELAND,OH 44136
338-228-4683
www.mtdproducts.com 888-888-7318
Copy the model number here:
Copy the serial number here:
CUSTOMERSUPPORT
Please doNOTreturntheunittotheretailer from whichit waspurchased,withoutfirstcontactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, you can seek help from the experts. Choose from the options below:
En ine
Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and
you will get the four options reproduced here. Click on the appropriate button and help is
immediately available.
_;_mouse click aw_y!
i
Onlir_e
I/ee{J a __al_l_al i_{I el I_i_ts list? Bew_J# _ {
/ook]nf]roycou]dbejust
a mouse crickaw yf
If you prefer to reach a Customer Support Representative, please call 1(800) 800-7310.
The engine manufacturer is responsible for all engine-related issues with regards to
)efformance, power-rating, specifications, warranty and service. Please refer to the engine
manufacturer's Owner's/Operator's Manual, packed separately with your unit, for more
information.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could
endanger the personal safety and/or property of yourself and others. Read and follow all instructions in
this manual before attempting to operate this machine. Failure to comply with these instructions may
result in personal injury. When you see this symbol - heed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth
defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
General%erati0
1. Read this operator's manual carefully in its entirety before
attempting to assemble this machine. Read, understand, and
follow all instructions on the machine and in the manual(s)
before operation. Be completely familiar with the controls and
the proper use of this machine before operating it. Keep this
manual in a safe place for future and regular reference and for
ordering replacement parts.
2. This machine is a precision piece of power equipment, not a
plaything. Therefore, exercise extreme caution at all times. Your
unit has been designed to perform one job: to mow grass. Do not
use it for any other purpose.
3. Never allow children under 14 years old to operate this machine.
Children 14 years old and over should read and understand the
instructions in this manual and should be trained and supervised
by a parent. Only responsible individuals who are familiar with
these rules of safe operation should be allowed to use this
machine.
4. Thoroughly inspect the area where the equipment is to be used.
Remove all stones, sticks, wire, bones, toys and other foreign
objects which could be tripped over or picked up and thrown by
the blade. Thrown objects can cause serious personal injury.
Plan your mowing pattern to avoid discharge of material toward
roads, sidewalks, bystanders and the like. Also, avoid
discharging material against a wall or obstruction which may
cause discharged material to ricochet back toward the operator.
5. To help avoid blade contact or a thrown object injury, stay in the
operator zone behind the handles and keep children,
bystanders, helpers and pets at least 75 feet from the mower
while it is in operation. Stop machine if anyone enters the area.
6. Always wear safety glasses or safety goggles during operation
and while performing an adjustment or repair to protect your
eyes. Thrown objects which ricochet can cause serious injury to
the eyes.
7. Wear sturdy, rough-soled work shoes and close-fitting slacks
and shirts. Shirts and pants that cover the arms and legs and
steel-toed shoes are recommended. Never operate this machine
in bare feet, sandals, slippery or light weight (e.g. canvas) shoes.
8. Do not put hands or feet near rotating parts or under the cutting
deck. Contact with the blade can amputate hands and feet.
9. A missing or damaged discharge cover can cause blade contact
or thrown object injuries.
10. Many injuries occur as a result of the mower being pulled over
the foot during a fall caused by slipping or tripping. Do not hold
on to the mower if you are falling; release the handle
immediately.
11. Never pull the mower back toward you while you are walking. If
you must back the mower away from a wall or obstruction first
look down and behind to avoid tripping and then follow these
steps:
a, Step back from the mower to fully extend your arms.
b, Be sure you are well balanced with sure footing.
c, Pull the mower back slowly, no more than half way
toward you,
d, Repeat these steps as needed.
5, Do not operate the mower while under the influence of alcohol or
drugs.
6, Do not engage the self-propelled mechanism on units so
equipped while starting engine.
7, The blade control handle is a safety device. Never attempt to
bypass its operation. Doing so makes the safety device
inoperative and may result in personal injury through contact
with the rotating blade. The blade control handle must operate
easily in both directions and automatically return to the
disengaged position when released.
8, Never operate the mower in wet grass. Always be sure of your
footing. A slip and fall can cause serious personal injury, If you
feel you are losing your footing, release the blade control handle
immediately and the blade will stop rotating within three
seconds.
9, Mow only in daylight or in good artificial light. Walk, never run,
10, Stop the blade when crossing gravel drives, walks or roads.
11, If the equipment should start to vibrate abnormally, stop the
engine and check immediately for the cause. Vibration is
generally a warning of trouble.
12, Shut the engine off and wait until the blade comes to a complete
stop before removing the grass catcher or unclogging the chute.
The cutting blade continues to rotate for a few seconds after the
engine is shut off, Never place any part of the body in the blade
area until you are sure the blade has stopped rotating.
13, Never operate mower without proper trail shield, discharge
cover, grass catcher, blade control handle or other safety
protective devices in place and working. Never operate mower
with damaged safety devices. Failure to do so, can result in
personal injury.
14, Muffler and engine become hot and can cause a burn. Do not
touch.
15, Only use parts and accessories made for this machine by the
manufacturer. Failure to do so can result in personal injury,
16, If situations occur which are not covered in this manual, use care
and good judgment. Contact your dealer for assistance.
Telephone 1-800-800-7310 for the name of your nearest dealer.
Slopesareamajorfactorrelatedtoslipandfallaccidentswhichcan
resultinsevereinjury,Operationonslopesrequiresextracaution,If
youfeeluneasyonaslope,donotmowit,Foryoursafety,usethe
slopegaugeincludedaspartofthismanualtomeasureslopesbefore
operatingthisunitonaslopedorhillyarea,Iftheslopeisgreaterthan
15degrees,donotmowit,
Do:
1, Mowacrossthefaceofslopes;neverupanddown,Exercise
extremecautionwhenchangingdirectiononslopes,
2, Watchforholes,ruts,rocks,hiddenobjects,orbumpswhichcan
causeyoutosliportrip,Tallgrasscanhideobstacles,
3, Alwaysbesureofyourfooting,Aslipandfallcancauseserious
personalinjury,Ifyoufeelyouarelosingyourbalance,release
thebladecontrolhandleimmediately,andthebladewillstop
rotatingwithin3seconds,
DoNot:
1, Do not mow near drop-offs, ditches or embankments, you could
lose your footing or balance,
2. Do not mow slopes greater than 15 degrees as shown on the
slope gauge,
3. Do not mow on wet grass, Unstable footing could cause slipping,
8hild es
Tragic accidents can occur if the operator is not alert to the presence
of children. Children are often attracted to the mower and the mowing
activity. They do not understand the dangers. Never assume that
children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful
care of a responsible adult other than the operator.
2. Be alert and turn mower off if a child enters the area.
3. Before and while moving backwards, look behind and down for
small children.
4. Use extreme care when approaching blind corners, doorways,
shrubs, trees, or other objects that may obscure your vision of a
child who may run into the mower.
5. Keep children away from hot or running engines. They can suffer
burns from a hot muffler.
6. Never allow children under 14 years old to operate a power
mower. Children 14 years old and over should read and
understand the operation instructions and safety rules in this
manual and should be trained and supervised by a parent.
SafeHandlingOfGasoline:
1, To avoid personal injury or property damage use extreme care in
handling gasoline, Gasoline is extremely flammable and the
vapors are explosive, Serious personal injury can occur when
gasoline is spilled on yourself or your clothes which can ignite,
2, Wash your skin and change clothes immediately,
3, Use only an approved gasoline container,
4, Never fill containers inside a vehicle or on a truck or trailer bed
with a plastic liner, Always place containers on the ground away
from your vehicle before filling,
5, Remove gas-powered equipment from the truck or trailer and
refuel it on the ground, If this is not possible, then refuel such
equipment on a trailer with a portable container, rather than from
a gasoline dispenser nozzle,
6, Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete, Do not
use a nozzle lock-open device,
7, Extinguish all cigarettes, cigars, pipes and other sources of
ignition,
8, Never fuel machine indoors because flammable vapors will
accumulate in the area,
9, Never remove gas cap or add fuel while the engine is hot or
running, Allow engine to cool at least two minutes before
refueling,
10, Never over fill fuel tank, Fill tank to no more than 1/2inch below
bottom of filler neck to provide for fuel expansion,
11, Replace gasoline cap and tighten securely,
12, If gasoline is spilled, wipe it off the engine and equipment, Move
unit to another area, Wait 5 minutes before starting the engine,
13, Never store the machine or fuel container near an open flame,
spark or pilot light as on a water heater, space heater,
furnace,clothes dryer or other gas appliances.
14. To reduce fire hazard, keep mower free of grass, leaves, or other
debris build-up. Clean up oil or fuel spillage and remove any fuel
soaked debris.
15. Allow a mower to cool at least 5 minutes before storing.
GeneralService:
1, Never run an engine indoors or in a poorly ventilated area,
Engine exhaust contains carbon monoxide, an odorless and
deadly gas,
2, Before cleaning, repairing, or inspecting, make certain the blade
and all moving parts have stopped, Disconnect the spark plug
wire and ground against the engine to prevent unintended
starting,
3, Check the blade and engine mounting bolts at frequent intervals
for proper tightness, Also, visually inspect blade for damage
(e,g,, bent, cracked, worn) Replace blade with the original
equipment manufacture's (O,E,M,) blade only, listed in this
manual, "Use of parts which do not meet the original equipment
specifications may lead to improper performance and
compromise safety["
4, Mower blades are sharp and can cut, Wrap the blade or wear
gloves, and use extra caution when servicing them,
5, Keep all nuts, bolts, and screws tight to be sure the equipment is
in safe working condition,
6, Never tamper with safety devices, Check their proper operation
regularly,
7, After striking a foreign object, stop the engine, disconnect the
spark plug wire and ground against the engine, Thoroughly
inspect the mower for any damage, Repair the damage before
starting and operating the mower,
8, Never attempt to make a wheel or cutting height adjustment
while the engine is running,
9, Grass catcher components, discharge cover, and trail shield are
subject to wear and damage which could expose moving parts or
allow objects to be thrown, For safety protection, frequently
check components and replace immediately with original
equipment manufacturer's (O,E,M,) parts only, listed in this
manual, "Use of parts which do not meet the original equipment
specifications may lead to improper performance and
compromise safety["
10, Do not change the engine governor setting or overspeed the
engine, The governor controls the maximum safe operating
speed of the engine,
11, Maintain or replace safety labels, as necessary,
12, Observe proper disposal laws and regulations, Improper
disposal of fluids and materials can harm the environment,
Resp0ssibilit
• Restrict the use of this power machine to persons who read,
understand and follow the warnings and instructions in this
manual and on the machine.
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1.11 SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
I
A POWER POLE
A CORNER OF A BUILDING
15°
,_ WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could
overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing
and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
LO
SECTION3: ASSEMBLINGYOURLAWNMOWER
I_ Loos8 ?alts
Once the carton is opened, you will find several loose parts like the wheels, handles, and chute deflector. A
hardware pack is also included in the carton. Make sure to remove all loose parts before discarding the carton.
Follow instructions below to attach these loose parts to your mower safely and properly for best performance.
HardwarePack
For convenience of assembly, identify the pieces of the hardware pack according to Figure 1 below:
Group 1
©©©©
Group 4
Group 2
L_ _ "]
Group 3
Group 6
Q
Group 5
Figure I
SoB lel_i_ei
• A set of adjustable wrenches
NOTE: Reference to right, left, front or back of the lawn mower is from the operating position only, unless otherwise
stated.
1. Disconnect spark plug wire from the spark plug, and
ground it against the engine.
2. If engine is equipped with a rubber boot, attach
rubber boot to a bolt on the engine to ground. See
Figure 2. 'k
Plug
Wire
=_vpark Plug
ire_ /I
Spark Plug
Figure 2
Atta@i l Lower Hasil8
1. Lift the rear of the deck and place it on a block securely.
2. Place the lower handle over the handle bracket
assemblies and position each handle bracket assembly
stud into the bottom hole in the lower handle.
3. Secure with the wing nuts from group 1 of the hardware
pack. See Figure 3.
NOTE: Each end of the lower handle must be placed in the
same relative position.
Atta@i er Hasil8
1. Place the upper handle in position over the lower handle
keeping the blade control handle facing up.
2. Secure the upper handle to the lower handle using the
carriage bolts, saddle washers and wing nuts from group
2 of the hardware pack. Make sure that the carriage bolt
heads go on the outside of the handle. See Figure 4.
Atta@i l Blade 88strol Hasil8
Nuts
Handle
Bracket
Assemblies Figure 3
\
Carriage Bolt
Figure 4
Lower
Handle
Saddle
Washer
wing Nut
NOTE: If the blade control handle got displaced either during shipping or during assembly of other two handles,
reassemble it now. If the blade control handle is firmly secured in place, you may proceed to the next assembly.
1. To reattach the blade control handle to the upper handle,
first identify the proper holes in the upper handle. This can
be done by placing the blade control handle flat against
the upper handle. The ends of the blade control handle will
approximate the hole positions.
2. Insert the curved end of the blade control handle into the
right hole. See Figure 5.
3. Squeeze the handle in, and insert the straight end of the
blade control handle into the left hole of the upper handle.
4. Squeeze the blade control handle against the upper
handle to check for proper assembly.
NOTE: The hole in the blade control handle must be on the left
side and the control handle must touch the upper handle when
squeezed.
'\
Insert one end of
control handle
/
YBlade Control
/Handle
/Figure 5
IMPORTANT
The blade control handle is a safety I
device. Never attempt to bypass its
operations.
Atta@i l Brake Cable
NOTE: The brake cable is attached to the engine from the
factory. You will have to attach the free end of the cable to the
upper handle.
,
2. Route the cable under the lower handle.
On the opposite end of the cable housing is a snap fitting.
The shaft inside the snap fitting fits in the second hole on
the upper handle. Press the snap fitting in place as shown
in Figure 6. Make sure that the blade control handle is on
top of the upper handle.
Brake Cable
Snap Fitting
/
Figure 6
Attaching"Z" Fitting
3. Hold the cable end near the left side of the upper handle
and hook the "Z" end of the brake cable into the blade
control handle from the inside to outside. See Figure 7A.
SecuringBrakeCable
WARNING: The cable must be routed
properly to avoid contact with all sharp edges
and hot surfaces. Such contacts damage the
cable and render the controls inoperative.
4. Secure the cable to the lower left handle near the base of
the unit with a cable tie from group 3 of the hardware pack.
Trim off extra length of the cable tie. See Figure 7B.
Atta@i WhesIs
1. Block the mower securely.
2. Place the larger two wheels on the rear pivot arm axles
and secure with the lock nuts from group 4of the hardware
pack.See Figure 8.
3. Repeat with the two smaller wheels on the front pivot arm
axles.
4. Remove blocks and put the mower on ground.
Atta@i ChuteD®fl®ct#r
1. Align the holes on the chute deflector with the
corresponding holes on the deck.
2. Using group 5 from hardware pack, secure with self
tapping screws and bell washers from underside of the
deck and up through the chute deflector. See Figure 9.
Attachi S arter
1. Loosely attach the rope guide (from group 6 of the
hardware pack) to the upper handle and thread the handle
knob (also in group 6) only a few turns. Do not tighten.
Make sure that the rope guide is to the outside of the upper
handle. See Figure 10.
2. The starter rope is attached to the engine. With the spark
plug wire disconnected and grounded, depress the blade
control handle and pull the rope out of the engine.
3. Slip the rope through the rope guide as shown in Figure
10. Tighten the handle knob holding the rope guide to the
upper handle.
Lower
Handle
_Catle
Figure 7
Rear Wheel
Pivot
ure 8
Chute
_ .... "ii_ he rs
SelfTapping Sc__
Figure 9
Starter
Rope
Rope
Guide
Fig 10
Knob
\
SECTION4: OPERATINGYOURLAWNMOWER
g ow lawnmows
Now that you have set up your lawn mower for
operation, get acquainted with its controls and
features. These are described below and
illustrated in Figure 11. This knowledge will allow
you to use your new equipment to its fullest
potential.
BladeControlHandle
The blade control handle is attached to the upper
handle of the mower. Depress the blade control
handle to operate the unit. Release itto stop
engine and blade.
_ WARNING: This blade control
mechanism is a safety device. Never
attempt to bypass its operations.
CuttingHeightAdjustmentLevers
One adjustment lever is located on each wheel
and is used to adjust the cutting height. All four
levers have to be at the same relative position to
ensure uniform cut.
RecoilStarter
The recoil starter is attached to the right upper
handle. Stand behind the unit and pull the recoil
starter rope to start the unit.
ChuteDeflector
Blade Control Handle
Upper Handle
Recoil Starter
Starter Rope
Height Adj Oil Fill
Lever
Height Adj.
Lever
Gas
Chute Deflector
The chute deflector discharges grass clippings beside each cutting lap.
/
/
Primer
Figure 11
Gas& 0il FilIoU&
IMPORTANT:Your lawn mower was shipped without any oil in engine or gasoline in the gas tank. Follow the
accompanying engine manual to fill up both oil and gasoline before starting the unit for the first time. For subsequent
operation of the lawn mower, it is very important that you check the level of oil and gasoline before operation.
• Check oil level and add oil if necessary. Follow engine manual for this. See Figure 11 for location of oil fill.
• Service the engine with gasoline as instructed inthe engine manual. See Figure 11 for location of gas tank.
_ WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vaporsare explosive. Never fill gasoline indoors or while the engine is hot or running. Extinguish cigarettes, cigars,
pipes and other sources of ignition.
• Attach spark plug wire to spark plug. Make certain the metal cap on the end of the spark plug wire (inside the
rubber boot) is fastened securely over the metal tip on the spark plug.
,_ WARNING: The operation of any lawn mower can result in foreign objects being thrown into the eyes,which can damage your eyes severely. Always wear safety glasses while operating the mower, or while
performing any adjustments or repairs on it.
_ ARNING: Be sure no one other than the operator is standing near the lawn mower while starting
engine or operating mower. Never run engine indoors or in enclosed, poorly ventilated areas. Engine
exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing
away from any moving parts on engine and lawn mower.
.
.
.
Push primer three times. Wait about two A
seconds between each push. Intemperature
around 55° F or below, prime five times. Do
not prime to restart a warm engine.
Standing behind the mower, squeeze the
blade control handle against the upper
handle. See Figure 12A.
Holding these two handles together firmly,
grasp recoil starter handle and pull rope out
with a rapid, continuous, full arm stroke. See
Figure 12B. Keeping a firm grip on the starter
handle, let the rope rewind slowly. Repeat
until engine cranks. Let the rope rewind each time slowly.
B
Squeezethese Pull
two handles starter
Control
Handle
Upper Handle
Figure 12
Sb is®
1. Release blade control handle to stop the engine and the blade.
2. Disconnect spark plug wire from spark plug and ground against the engine.
Usis Laws Mswsr
IMPORTANT:Be sure the lawn is clear of stones, sticks, wire, or other objects which could damage the lawn mower
or the engine. Such objects could be accidently thrown by the mower in any direction and cause serious personal
injury to the operator and others.
_ ARNING: If you strike a foreign object, stop the engine. Remove wire from the spark plug, thoroughly
inspect the mower for any damage, and repair the damage before restarting and operating the mower.
Extensive vibration of the mower during operation is an indication of damage. The unit should be promptly
inspected and repaired.
srati
•For best results, do not cut wet grass.
• New grass, thick grass, or wet grass may require a narrower cut.
• For a healthier lawn, never cut off more than one-third of the total length of the grass.
• Your lawn should be cut in the fall as long as there is growth.
• For effective mowing, do not cut wet grass.
• Adjust ground speed according to the condition of the lawn.
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