Nagel 2s trimmer User manual

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2S Trimmer

Installation Manual

Nagel 2S Trimmer

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PAGE INTENTIONALLY BLANK

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Contents

TITLE PAGE

1. SAFETY ..................................................................................................................................................... 4

2. GENERAL.................................................................................................................................................. 5

3. BASIC INFORMATION STR...................................................................................................................... 6

4. INSTALLATION......................................................................................................................................... 7

4.1 REQUIRED TOOLS ....................................................................................................................................... 7

4.2 REQUIRED TOOLS ....................................................................................................................................... 7

4.3 PREPARING THE STR ................................................................................................................................. 7

4.5 PREPARING THE BELT STACKER.................................................................................................................. 9

4.6 PREPARING THE HANDFEED UNIT .............................................................................................................. 12

4.7 ELECTRICAL INSTALLATION........................................................................................................................ 14

4.8 FINISHING INSTALLATION........................................................................................................................... 15

5. SYSTEM SETUP...................................................................................................................................... 16

5.1 LANGUAGE ............................................................................................................................................... 17

6. JOB SETUP............................................................................................................................................. 18

7. THICKNESS DETECTION...................................................................................................................... 19

8. JOB TESTING.......................................................................................................................................... 20

9. TECHNICAL INFORMATION .................................................................................................................. 21

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1. Safety

- The 2-Side Trimmer may only be plugged in to an approved and by circuit breakers

protectedelectrical installation, that is secured with a maximum of 16A.

- The outlet socket shall be installed near the equipment and shall be easily accessible.

- Never put your hands, other body parts or anything else then booklets within trimming

specifications in the infeed or outfeed of the 2-Side Trimmer.

- Before cleaning, maintenance or repairs, always be sure to switch off the power switch and

disconnect the appropriate power cord.

- Always follow all warnings marked on or supplied with the equipment.

- The equipment should only be placed on a solid surface with adequate strength to hold the

extra weight of the machine besides the usual maximum load.

- Always exercise care while moving or relocating the equipment.

- Keep magnets and all devices with a strong magnetic field away from the machine.

- Never attempt to perform maintenance or repairs other than described in this manual.

- Never remove covers or guards that are fastened with screws.

- Never install the equipment near a radiator or any other heat source.

- Never override or bypass electrical or mechanical interlock devices.

- In case of unusual sounds or noises, abnormal surface temperature or odours disconnect the

equipments power source immediately and consult a qualified technician.

The manufacturer cannot be held responsible for arbitrary changes in the machine and the

originated damage.

Make sure that the 2-Side Trimmer is NOT powered during installation or service activities.

This is a Class A product. In a domestic environment this machine may cause radio

interference. In which case the user may be required to take adequate measures.

Note: A domestic environment is an environment in which a radio and television receivers

can be expected inside a range of 10 meters of the concerning machines.

RoHS

compliant

The 2-Side Trimmer is RoHS compliant.

ONLY use RoHS compliant replacement parts ordered from SDD.

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2. General

With the addition of the 2-Side Trimmer to the NAGEL product range, a cost effective full-bleed solution is

available which has a small footprint and is easily to operate. This machine is designed with high reliability in

mind, which means that it has been designed for long run production.

The main goal of the 2-Side Trimmer, further referred to as STR, is that it can be used for trimming the bleed

off the booklet. Booklets with a maximum up to 25 sheets 80g/m2 (50 folded) can be trimmed from 2mm to

35mm on each short edge of the booklet, to a minimum of 200mm and a maximum of 320mm finished size.

Thereby it is also possible to trim asymmetrical. All actions concerning operating the STR and adjusting the

trim settings can easily be done by using the User Interface (UI) on the STR.

For example in the schedule mentioned below is schematically rendered some results which are possible

with the STR by using a different Center Offset (symmetrical or asymmetrical):

Centre Offset:

15mm

Centre Offset:

-

15mm

Centre Offset:

0

mm

33,5mm Waste

3,5mm Waste 18,5mm Waste

3,5mm Waste

Finished Size:

260.0

mm

Infeed Size:

2

9

7.

0

mm

18,5mm Waste

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3. Basic information STR

See the picture below to get familiar with the components of the 2-Side Trimmer.

Attention!!! All directions are seen from the paper flow direction.

This manual applies to the BLT3202.

Due to the mirroring, typical Front and Rear designations which normally is viewed from the operator

location has been replaced by Left and Right. Left and Right is viewed from the paper input direction.

Clarification:

Left = Front for BLT3202

Right = Rear for BLT3202

No. Description

1 Top Cover

2 Booklet Hand Infeed

3 Trim Waste Bin

4 Power switch (inside)

5 User Interface (UI)

6 Belt Stacker

Front

Rea

r

Left

Ri

g

h

To

p

2

1

4

5

6

Bottom BLT3202

3

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4. Installation

4.1Required tools

Wrench 7mm :

Wrench 24mm :

Cutting pliers :

Allen key 2.5mm :

4.2 Required tools

Ty-rap 16cm (small) :

4.3 Preparing the STR

Fig. 1 Fig. 2

Step Action Remarks

1. Loosen Right cover The Right (Fig. 1) cover is mounted with 1 Hexagon M4

bolt inside the machine. Loosen the bolt (A) by using a

wrench 7mm but do not remove them.

2. Remove Right cover & disconnect

grounding Cable

Lift the covers slightly up and disconnect the grounding

cable. Remove the covers from the machine (Fig.2)

A

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4. Installation (continued)

4.4 Preparing the STR (continued)

Fig. 5 Fig. 6

Fig. 7

Step Action Remarks

3. Loosen Upper Nuts Loosen both Upper Nuts (C) of the wheel bolts at the

Front by using a wrench 24mm (Fig. 5).

4. Adjust height STR Adjust the height of the STR by turning the wheel bolts

(D) by using a wrench 24mm (Fig. 6).

5. Check height STR Check if theFront cover of the STR is at close as possible

to water level (Fig. 7)

6. Tighten Upper Nuts After checking the height of the STR tighten the Upper

Nuts (C) (Fig. 5).

C

D

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4. Installation (continued)

4.5 Preparing the Belt Stacker

Fig. 1 Fig. 2

Fig. 3 Fig. 4

Step Action Remarks

1. Unpacking Belt Stacker (Fig. 1)

2. Removing ty-raps Remove the ty-raps (A) with a cutting pliers. (Fig. 2)

3. Placing Belt stacker Place the Belt Stacker on the position pins (B) at the

Outfeed side at the STR (Fig. 3) and Fig.7 page 8.

4 Securing Belt Stacker Secure the Belt Stacker with two Taptite (C) and two

Washers M4 at the lower side of the Belt Stacker (Fig.4)

B

C

A

C

B

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4. Installation (continued)

4.5 Preparing the Belt Stacker (continued)

Fig.1 Fig.2

Fig.3 Fig.4

Fig.5 Fig.6

Step Action Remarks

1. Adjust height of Outfeed Cover Open Outfeed Cover (Fig. 1 and 2).

2. Adjust height of Outfeed Cover Loosen 2X Exenters (Fig. 3 and 4). Set Exenters with

opening horizontal and tight the Exenters (Fig. 5 and 4).

3. Close Outfeed Cover (Fig.6).

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4. Installation (continued)

4.5 Preparing the Belt Stacker (continued)

Fig. 5 Fig. 6

Step Action Remarks

5. Connecting Communication cable

Belt Stacker

Connect the Communication cable of the Belt Stacker to

J12 (D) on the STR (Fig. 5)

6. Securing Communication cable Secure the Communication cable on the STR by using a

ty-raps in the mounting holes (E & F). (Fig. 6)

F

E

D

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4. Installation (continued)

4.6 Preparing the Handfeed Unit

Fig. 1 Fig. 2

Fig. 3 Fig. 4

Step Action Remarks

1. Unpacking Handfeed Unit (Fig. 1)

2. Removing ty-rap Remove the ty-rap (A) with a cutting pliers. (Fig.2)

3. Loosen locking Bracket Loosen the Locking Bracket (B) inside the STR (Fig.3)

with a wrench 7mm.

4. Placing Handfeed Unit Place the Handfeed Unit in the holes of the infeed

side (C) at the STR (Fig.4).

Attention: Make sure the Positioning Pins at the

Handfeed Unit fits the locking Bracket

B

A

C

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4. Installation (continued)

4.6 Preparing the Handfeed Unit (continued)

Fig. 5 Fig. 6

Fig. 7 Fig. 8

Step Action Remarks

5. Securing Handfeed Unit

Place two Allen screw (D) through the holes in the

middle of the Handfeed Unit (Fig. 6 & 7)

6. Tighten the Allen screw by using a Allen key 2.5mm and

tighten the self-locking nut M4 (E) with flat washer by

using wrench 7mm (Fig. 8)

D

E

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4. Installation (continued)

4.7 Electrical Installation

Fig.1

Step Action Remarks

1. Securing Power cable Secure the Power cable (A) on the STR by using a ty-

rap in the mounting hole. (Fig. 1)

2. Connecting STR Connect the Power cable of the STR to the wall outlet.

3. Placing Covers Place all cover back on the STR & SQF.

(See Chap. 4.2 Preparing the STR in reversed order)

Attention!!! The STR should only be plugged in to an approved and by circuit breakers secured

electrical installation, that is secured with a maximum of 16A.

A

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4. Installation (continued)

4.8 Finishing Installation

Fig. 1 Fig. 2 Fig.3

Step Action Remarks

1. Connect grounding Cable & put

Right cover back

Connect the grounding cable. Put the cover on the

machine (Fig.1, 2)

2. Tight Right cover The Right (Fig. 3) cover is mounted with 1 Hexagon M4

bolt inside the machine. Tight the bolt (A) by using a

wrench 7mm.

3. Connecting STR Connect the Power cable of the STR to the wall outlet.

A

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5. System Setup

Fig. 1 Fig. 2

Fig. 3

Step Action Remarks

1. Open the Top cover of the STR.

2. Turn ‘ON’ The STR.

3. Close the Top cover of the STR.

4. Enter ‘Admin’ menu Press the ‘Admin’ button (Fig. 1)

5. Enter ‘System Setup’ menu Use the ‘▲/ ▼buttons’ to select ‘System Setup’ and

press the ‘Enter’ button. (Fig. 2)

6. Select System Setup Select the correct System Setup conform to the STR (3 /

4 etc.) (Fig. 3)

Save and confirm with [Enter]

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5. Operating the STR (continued)

5.1Language

Fig. 1 Fig. 2

Fig. 3

Step Action Remarks

1. Enter ‘Admin’ menu Press the ‘Admin’ button (Fig. 1)

2. Enter ‘Language:’ menu Use the ‘▲/ ▼buttons’ to select ‘Language:’ and press

the ‘Enter’ button. (Fig. 2)

3. Select Language Use the ‘▲/ ▼buttons’ to select the correct Language

(Fig. 3).

Save and confirm with [Enter]

NOTE: The Language has to be set once.

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6. Job Setup

Fig. 1 Fig. 2

Fig. 3 Fig. 4

Step Action Remarks

1. Enter ‘Job’ menu Press ‘Jobs’ . (Fig. 1)

2. Select a Job / or make a new Job Use the ‘▲/ ▼’ buttons to select a Job or to adjust the

‘Job name’ (Fig. 2). Press the ‘Enter’ button to load or

confirm.

Attention: A “Loading Job” signal appears for a

few seconds.

3. Adjust all settings Use the ‘▲/ ▼’ and the ‘+/ -‘ buttons to set the

desired settings for Side Trim and confirm by pressing

the ‘Enter’ button. (Fig. 3)

4. Save Job Press ‘Jobs’, and save the current Job by pressing the

‘Enter’ button. (Fig. 4)

Attention: A “Saving Job” signal appears for a

few seconds.

5. Repeat steps 1 - 5 for all Jobs in

the STR

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7. Thickness detection

NVM ‘Stop if booklet too thick’ is a value to set a warning for the Operator when a booklet is to thick to trim.

There are 3 different warnings adjustable, which are:

Value 1 Value 2 Value 3

Booklet too thick! not trimmed Booklet too thick (STR003) Booklet too thick (STR108)

(NO STOP: only message in (SOFT STOP: booklet (HARD STOP: booklet still

UI display) transported outside the machine) inside the machine)

Fig. 1 Fig. 2 Fig. 3

Change Operator Warning

Fig. 4 Fig. 5

Fig. 6

No. Action

1 Enter the Service Program mode

2 Use the ‘▲/ ▼’ buttons to select ‘NVM’ and press the ‘Enter’ button.

3 Use the ‘▲/ ▼’ buttons to select NVM 6 Stop if booklet too thick and press the ‘Change’ button.

4 Use the ‘+/ -‘ buttons to set a NewValue(Dec) 1, 2 or 3 (See options above) and press the ‘OK’

button.

5 Press the ‘ESC’ or ‘ ’ button to exit the Service Program mode and enter the Operator mode.

NOTE: Install one of the Values, which is suitable to Operator requirements.

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8. Job Testing

1) Adjust the UI settings to the desired booklet size.

2) Run a job according to ‘Set up a Trim Job’.

3) Check if the booklet is well trimmed and measure if the Finished Size of the booklet is conform the

Size displayed on the UI of the STR.

When the booklet is not conform the Size displayed on the UI, check and adjust the STR (Service

Manual) !!! Repeat step 1 and 2.

Use the 2-Side Trimmer Operator Manual BLT6302 how to run a job. Check in the Operator

Manual if all functionalities are as described.

Nagel 2S Trimmer User manual

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