NAMCO Scooter User manual

Manufacturers of Carpet Cleaning Equipment, Chemicals,
and Janitorial Supplies.
Color
Manual
1651 Blalock, Houston, TX 77080 * (713) 932-8293 * (713) 932-7605 * (800) 634-5816


The Scooter™
CONTENTS
WARRANTY
I
CHAPTER 1
1
SAFETY INSTRUCTIONS
CHAPTER 2
3
MACHINE MAINTENANCE
CHAPTER 3
5
PROBLEM SOLVING
CHAPTER 4
11
OPERATION
CHAPTER 5
13
SPECIAL CLEANING APPLICATIONS & PROCEDURES
CHAPTER 6
17
MIXING COLORS GUIDE
CHAPTER 7
21
THE RELATIONSHIP OF COLORS TO EACH OTHER
CHAPTER 8
27
DARKETING PRIMARY COLORS
CHAPTER 9
29
NAMCO’S COMMERCIAL DYE COLORS
CHAPTER 10
35
THE INSIDE STORY ON COLOR CHANGES


WARRANTY The Scooter™
We Namco Manufacturing, Inc. (herein after referred to as NAMCO), hereby warranty all Namco
Cleaning Equipment against defects of workmanship, parts and labor under the condition that the
PURCHASER BUY AND USE CHEMICALS FROM NAMCO ONLY.
The motors and pump have a one (1) year pro-rated warranty, excluding labor, as follows:
PARTS PRO-RATED OVER 1 YEAR
CHARGE TO THE CUSTOMER
0 - 90 days
NO CHARGE FOR PARTS
3 - 6 months
25% of the List Price for Parts
7 - 9 months
50% of the List Price for Parts
10 - 12 months
75% of the List Price for Parts
THE WARRANTY IS LIMITED TO 90 DAYS ON LABOR. Thereafter, labor will be charged to the customer at
the prevailing hourly rate.
Namco Manufacturing, Inc. is not responsible for any work performed on, equipment furnished thereto or
repairs effected upon any of its products by other than Namco Manufacturing, Inc. or authorized dealer
personnel.
The Warranty obligation extends only to the repair or replacement of parts found, upon Namco Manufacturing,
Inc. examination to be defective. Abuse or negligent to the unit will void manufacturer warranty.
The foregoing constitutes Namco’s entire warranty and no other warranty, liability, contingency or responsibility,
direct, indirect, consequential or in any other way connected with the sale or operation of Namco’s machine or
chemical products is expressed or implied.
NOTICE: TO AVOID DAMAGES AND CANCELLATION OF WARRANTY USE ONLY NAMCO PRODUCTS
AND FAILURE TO COMPLETE AND RETURN THE ATTACHED WARRANTY RECORDS CARD WITHIN
TEN (10) DAYS OF RECEIPT OF MACHINE BY PURCHASER WILL VOID THE WARRANTY.
NOTICE THIS WARRANTY DOES NOT APPLY TO ABUSE OF
EQUIPMENT WHICH WILL BE DETERMINID BY NAMCO.
1651 BLALOCK RD.
HOUSTON, TX 77080
Purchaser:________________________________________________________________________________________________________
Equipment:_________________________________________________________________________________________________________________
Identification number:__________________________________________Date Purchased:____________
I

The Scooter™
NOTE
WHEN DYEING CARPET,
IT IS ADVISABLE
TO LEAVE THE SCOOTER
OUTSIDE OF PREMISES
IN ORDER TO
AVOID SPILLAGE

CHAPTER 1: SAFETY INSTRUCTIONS The Scooter™
1. WHEN THE MACHINE IS DELIVERED
Check the carton and machine carefully for signs of rough handling. Remove the machine from
the carton. IF THE MACHINE IS DAMAGED, NOTIFY THE CARRIER IMMEDIATELY AND
REQUEST AN INSPECTION. Be sure to keep the carton, packing list, packing inserts and carrier’s
receipt until the inspector has verified your claim. Manufacturer’s liability ceases when carrier
picks up the machine or shipment.
2. BEFORE OPERATING THE MACHINE
Read the Manual carefully and completely before attempting to operate the unit. This Manual has
important information for the use and safe operation of the machine. Keep this manual handy at all
times.
3. GENERAL PRECAUTIONS
1. Make sure the machine is plugged into an electrical outlet with the same voltage as shown on
the switch plate of the machine. DO NOT attempt to plug a 115-volt machine into a 220-volt
outlet.
2. Disconnect power cord from the outlet before attempting maintenance or repair work.
DO NOT leave machine connected to an electrical outlet when unattended.
3. DO NOT abuse power cord. Never pull the machine by the cord or yank the plug from the
receptacle. The machine is operated on a wet carpet and a potential shock hazard can result
from a damaged cord. Replace a damaged cord immediately.
4. DO NOT operate machine in standing water. Such use can cause electrical shock.
5. DO NOT use volatile substances such as gasoline or kerosene in the machine or on or near
the surface to be cleaned. The use of such materials could cause an explosion and fire.
6. If an extension cord is necessary, use a three conductor grounded cord 12 gauge wire or
heavier to prevent motor burnout and over heating of wire.
7. To avoid electric shock, DO NOT expose to rain - store indoors.
4. GROUNDING INSTRUCTIONS
To protect the operator from electrical shock, the machine is factory equipped with an approved
three-conductor cord and grounding plug. (figure A - see page 2)
This plug is to be used only with proper grounding type receptacles.
The machine has a plug like the one shown in figure A. An adapter (figure B & C - see page 2) is
available for connecting three prong type plugs to two prong receptacles. The green rigid lug
extending from the adapter must be connected to a permanent grounding such as a properly
grounded outlet box. DO NOT break off or pull out the grounding blade.
1

CHAPTER 1: SAFETY INSTRUCTIONS The Scooter™
4. GROUNDING INSTRUCTIONS
WARNING
NEVER connect the green wire to a live terminal.
This machine is to be used on an electrical circuit of
110 to 120 volts AC.
2

CHAPTER 2: MACHINE MAINTENANCE The Scooter™
The extractor is engineered and designed to require minimum maintenance. But like any
machine, it does require some care to keep it in optimum working condition. Careful attention to
these maintenance instructions will give you maximum operating performance and increase the
life of your machine.
CAUTION: Disconnect power cord from the outlet before doing any maintenance
work on the machine.
Flush machine and accessories after each use or at least once a
day with clean water.
1. SOLUTION FILTER SCREEN
Outside attached to the Solution Hose there is a filter screen that
serves as a filter to prevent dirt or debris from getting into the pump.
Clean as needed.
2. VACUUM FILTER
Always keep the filter clean in order to maintain maximum suction
and airflow performance from the vacuum motors. The filter also
prevents lint from accumulating in the fan chamber thus increasing
the productive life of the motor. DO NOT operate the machine
without the filter installed! If the filter gets dirty or damage, replace
immediately.
3. VACUUM MOTORS
Brush mechanisms (carbon brush, spring and holder) should be
replaced after 500 hours or when the carbon brushes are worn down.
Both brushes should be replaced at the same time. If there is
excessive sparking have vacuum motors checked immediately to
prevent possible electrical shock or damage to motors. Also check
bearings for excessive play on fan. If any play replace the motor
immediately. NOTE: Avoid overflowing of the recovery tank.
Damage could result from excessive water in vacuum motors.
4. ELECTRICAL
Inspect for any wires with frayed insulation. Check for loose connections and/or corroded terminals.
Check wire nuts for tightness. Check plug end for bent or loose prongs and if necessary replace with
approved plug. Unit must always be grounded or electrical shock could occur.
1
3

CHAPTER 3: PROBLEM SOLVING The Scooter™
1. IDENTIFYING YOUR SCOOTER MACHINE
.
THE PISTOL
DIMENSIONS:
44” H x 16” W
(FRONT SIDE CAGE)
DUMP VALVE AT FRONT SIDE
1 ea. 12 A.G. 25ft.
POWER CORD
THE SCOOTER 1000 JR
DIMENSIONS:
40 ½” H x 16” W
THE SCOOTER 2000AP
DIMENSIONS:
44” H x 16” W
(BACK SIDE CAGE)
1 ea. 12 A.G. 25ft.
POWER CORD
THE SCOOTER
40001 HUSKY
DIMENSIONS:
44” H x 16” W
(BACK SIDE CAGE)
2 ea. 12 A.G. 25ft.
POWER CORD
4

CHAPTER 3: PROBLEM SOLVING The Scooter™
2. ELECTRICAL SYSTEM
PROBLEM
POSSIBLE CAUSE
HOW TO REPAIR
No electrical power
1. Defective cord.
2. Circuit breaker off or fuse
blown or blow circuit
blower.
3. Not using 20 Amp circuit
breaker.
1. Replace
2. Turn circuit breaker on or
replace fuse. Unplug any
equipment using the same
circuit
3. Use 20 amp circuit breaker
Switch is turned on,
power is intermittent to
all motors.
1. Faulty electrical cable.
2. Defective Switch.
3. Loose terminal or corroded
connector
1. Repair or replace.
2. Replace
3. Replace
Electrical Shock
1. Equipment not grounded
1. Replace grounded outlet.
NOTE: Must use two (2) circuit breakers when using 2 power cords.
3. VACUUM SYSTEM
PROBLEM
POSSIBLE CAUSE
HOW TO REPAIR
Vacuum motor on, little
or no vacuum on suction
head (wand) or
upholstery tool.
1. Lid is not closed.
2. Hose or wand clogged.
3. Drain valve not closed.
4. Loose or no vacuum hose
connection inside the
machine.
5. Clogged ball float.
6. Lint accumulation in fans.
1. Close lid.
2. Clean
3. Push drain valve handle
down.
4. Check interior vacuum
hose & connect to the right
adapter on motor.
5. Clean filter
6. Remove & clean motor
fans.
Not enough Vacuum
Power at the machine.
1. Accumulate dirt on the ball
float cage & filter.
2. Worn out lid gasket.
3. Lint & dirt build-up on
suction head (wand).
4. Defective vacuum hose or
cracked hose.
1. Clean
2. Replace
3. Clean
4. Replace
Vacuum motor runs
intermittently.
1. Worn out brush Assem.
2. Brushes worn out.
1. Replace
2. Replace
5

CHAPTER 3: PROBLEM SOLVING The Scooter™
4. PUMP SYSTEM
PROBLEM
POSSIBLE CAUSE
HOW TO REPAIR
Pump motor does not
go on.
1. Faulty motor.
2. Pressure switch defective.
3. Pump switch defective
4. Loose wire connection.
5. Pump pressure switch
defective.
6. Defective motor or rectifier.
7. Male & female connector
not connected.
1. Replace.
2. Release pressure.
3. Replace.
4. Tighten connections.
5. Replace.
6. Replace.
7. Push male connector all the
way into female connector.
Loss of pump
pressure with wand
valve open, spray
from wand below
normal.
1. Pump suction hose sucking
air.
2. Solution filter screen is
plugged.
3. Pump check valve worn or
dirty
4. Bad pump.
5. Malfunction in the wand
valve.
6. Hose quick connect bad or
clogged with lint.
7. Syphon Hose kinked or
collapsed
1. Replace hose or keep
solution control handle
depressed until air is
completely out of line.
2. Remove & clean
3. Clean debris from pump.
If worn replace.
4. Repair or replace.
5. Repair or replace.
6. Replace or cleaning on front
of machine & all hoses.
7. Replace Hose.
Uneven or weak
spray from tip.
1. Clogged or dirty spray tip.
2. Accumulated dirt in Solution
line.
3. Dirty filter screen
1. Clean tip, hoses & control
valve.
2. Clean
3. Clean, located behind tip
Pump fails to turn off
when the wand valve
is closed.
1. Defective pressure switch.
2. Defective internal part of
pump.
1. Replace
2. Locate defective part or
replace.
Pump motor runs
intermittently.
1. Damaged carbon brushes.
2. Brushes worn out
3. Thermal overload.
4. Pressure switch needs
adjustment.
1. Replace.
2. Replace.
3. Replace.
4. Adjust hex screw on front
of pump left or right until
pressure builds up.
(turn slightly)
No more than one turn
either way.
6

CHAPTER 3: PROBLEM SOLVING The Scooter™
4. PUMP SYSTEM
PROBLEM
POSSIBLE CAUSE
HOW TO REPAIR
No pressure or solution
at all.
1. Both male & female quick
disconnects not plugged in
properly.
(most common cause of
pump not working)
1. Using process of
elimination. Insert hard
rubber on the end of a
pencil into female quick
disconnect on front of
machine with pump on.
If water sprays out of this
connector, do the same
thing at the end of your
solution hose connect.
If solution comes out of
this hose, then you know
your problem is in the
wand.
5. SHUR FLO PUMP ASSY
2
No.
PART No.
DESCRIPTION
1
P316
SHUR FL O PUM P 1 00 PSI
2
P394
SHUR FLO PR E S S U R E SWI T C H
3
P373
SHUR FL O UPP E R H OUSI N G
4
P372
SHUR FLO VALVE PLATE K I T
5
P375
SHUR FLO DI AP H RAG M AND P IS T O N KI T
6
P374
SHUR FLO DR I VE K I T
7
P391
SHUR FL O H O S E B A R B 3 / 8” X 3 / 8 ”
7

CHAPTER 3: PROBLEM SOLVING The Scooter™
6. SERVICE KIT FOR STAND PIPE ASSY COMPLETE AND DUMP VALVE
No.
PART No.
DESCRIPTION
No.
PART No.
DESCRIPTION
1
P265
1 ½” MALE HOSE BARB
15
P417
DOWN SPOT
2
G1RR
RRR GASKET
16
P280
DUMP VALVE 1 ½”
3
P408
FEMALE THREAD X FEMALE SLIP 90º 1 ½”
17
G657
1 ½” RUBBER GASKET
4
P489
QUICK CONNECT FEMALE ¼”
18
P333
PNEUMATIC WHEEL 10”
5
P416
WASHA 9/16” STAINLESS STEEL
19
P340
VACUUM MOTOR SMALL, 2 STAGE STRAIGHT
6
P114
HOSE BARB 90º BRASS ¼” x 3/8”
19
P377
VACUUM MOTOR SMALL, 3 STAGE STRAIGHT
7
P292
ROCKER SWITCH
20
P340C
VACUUM MOTOR SMALL, 2 STAGE SLANT
8
P287
FLOAT ASSY
20
P377C
VACUUM MOTOR SMALL, 3 STAGE SLANT
9
P313
BALL AND CAGE
21
P278
HOSE CLAMPS WORN GEAR 1 13/16”–2 ¾”
10
P112
1 ½” PVC SLIP x SLIP
22
P415
WIRE HOSE 2”
11
P312
17 ½” X 1 ½” PVC
23
P392
GRAY HOSE 3/8” – 2FT
12
P402
MALE THREAD 1½” X FEMALE SLIP 1 ½”
24
P316
SHUR FLO PUMP 100 PSI
13
P413
LUCKNUT FITTING 1 ½” ASSY
24
P316
SHUR FLO PUMP 150 PSI
14
P540
HOSE BARB 1 ¼” x 1 ½” MALE THREAD
16
17
18
7
19
20
21
22
23
24
7
8

CHAPTER 3: PROBLEM SOLVING The Scooter™
PARTS –MOTORS IDENTIFYING YOUR SCOOTER 2-STAGE OR 3 STAGE VACUUM
MOTORS (BLACK OR GRAY)
#P377
VAC MOTOR SMALL
3 STAGE STRAIGHT
2” HOSE CONNECTOR
#P377A
VAC MOTOR SMALL
3 STAGE SLANT
1 ½” HOSE CONNECTOR
#P340A
VACUUM MOTOR SMALL
2 STAGE SLANT
1 ½” HOSE CONNECTOR
#P377B
VAC MOTOR SMALL
3 STAGE STRAIGHT
2 1/8” HOSE CONNECTOR
#P340
VACUUM MOTOR SMALL
2 STAGE STRAIGHT
2” HOSE CONNECTOR
#P340C VAC MOTOR
SMALL
2 STAGE SLANT
2” HOSE
CONNECTOR
#P340B
VAC MOTOR SMALL
2 STAGE STRAIGHT
2 1/8” HOSE CONNECTOR
#P377C
VAC MOTOR SMALL
3 STAGE SLANT
2” HOSE
CONNECTOR
9

1
10

CHAPTER 4: OPERATION The Scooter™
1. Fill 5 gallon Bucket
with hot or cold water.
Put Solution Line
(incoming) in bucket.
Add 16oz. of Magnum
Blue Pre-spray and
Traffic Lane Cleaner.
2. Connect 60 ft.
Solution Hose to
Scooter Machine,
by pressing
female quick
connect all the
way back, so that
fully connect male
to unit. Note: These two connectors must be
all the way in for solution pump to run
3. Spray all carpet
areas with the
Magnum Blue Clnr.
Note: With tough
stains such as food,
grease, oil, tar or
traffic lanes, hold gun
barrel 1 or 2 inches
off carpet to blast stains away. If you spray
enough Magnum Blue mix on carpets you will see
most organic stain disappear within two or three
minutes.
Remember,
Magnum Blue is a
very high alkaline
product about a
pH of 12.5 to 13
so it is one heck
of a degreaser
and organic stain
remover, however this product will not
remove red stains or bleach stain, which
removal will be covered later on.
Note: keep vacuum hose out of the way while spraying Magnum Blue down. Next, disconnect
spray gun and connect solution hose to floor wand, then connect vacuum hoses to both machine
and floor wand.
4. Rinse bucket out
and replace with just
plain hot water.
Note: if you want
very hot water, plug
in our 1500-Watts
Bucket Heater before
you start.
You should have real hot water in a short time
if you plan your cleaning job right. Add 16 oz.
of Namco’s Fast Dry Rinse to 5 gallon of hot
water for the regular carpet cleaning.
Note: carpets can
be cleaned with
hot or cold water.
You now are
cleaning carpets
with a low pH of
1.5 to 2 pH on
the acid side.
This product is loaded with lemon extract
and Isopropyl alcohol so not only does it kill
bacterial, it will cause the carpets to dry
faster with a pleasant lemon fragrance.
5. By pressing the control level and holding it down on the forward and
reverse motion, not only will you remove the soap in the carpets, the
carpet will become squeaky clean. I usually use two forward and two
reverse strokes with solution and the same with the control off for drying
with the rinse cycle.
11

CHAPTER 4: OPERATION The Scooter™
6. You now should
have a very clean
carpet. But if you
want the carpets dry
faster, use a carpet
Blower as you finish
each room.
The airflow creates evaporation, so the carpet
will dry 3 times faster. Also using Fast Dry on
a rinse is loaded with Isopropyl alcohol will
cause the carpets to dry twice as fast.
7. Always use
Foam Brake
Defoamer if there
Is a lot of soap in
carpets and foam is
present in dirty
water tank.
8. If the carpets
smell dog or cat
urine, organic smell,
smoke or whatever,
finish off by-spraying
Liquid Alive Bacteria
with the spray gun
after you finish cleaning carpets. Using just 2
gal. of cold water in your bucket, add 16 oz of
Liquid Alive, and then using the spray gun spray
entire carpet, using more on bad areas.
Note: Do not suck back up, Liquid Alive
works only in wet areas, so remember just
mist most areas. You will never have a
smelly carpet again. You can fog the area
also.
9. To close Scooter
down:
Spray Scooter down
inside and dump in
commode or toilet.
Release pressure on
pump and run
vacuums for
approximately 1-2
minutes to get all
water out of vacuum
hoses and dampness
out of motors.
10. Wind up hoses and put in bag. The hose bag will fit on the front
of the Scooter, just tie string on hose bag around floor wand.
11. The dump valve is high enough to fit over a commode. If you
want to work out of the bathroom using your bathtub as a solution
tank or you can work out of a kitchen sink in Restaurant area or
block a room in a Motel/Hotel area. You can use 100 ft. Hoses with
The Scooter Husky or PT5000.
12

CHAPTER 5: SPECIAL CLEANING The Scooter™
APPLICATIONS & PROCEDURES
1. CLEANING TIPS
oCheck the condition of the area to be cleaned. Look for loose carpet, heavily soiled areas,
stains or spots and worn areas. Bring these to the attention of the person in charge
before performing the cleaning job. Make sure all edges of the carpet are securely tacked
in place and all seams are sewn (or glued) tight. This is for your protection.
oLocate an inconspicuous spot on the area to be cleaned. Test the carpet for colorfastness
before proceeding. Pour the concentrated cleaning solution on a clean white towel. Place
towel on spot and press firmly on top of the towel for approximately 30 seconds. If there
is no color transfer, it should be safe to clean. Apply this procedure if different color
texture carpet is seen in adjacent rooms or areas to be cleaned.
oRemove the furniture from the areas to be cleaned. Large pieces can be moved to
opposite ends of the room from where you start cleaning and replaced when it is
completed. After cleaning carpet, place a plastic furniture protector or form block under
the furniture legs to prevent moisture from damaging the finish or rusting the metal
glides.
oClean the area with an upright vacuum, REMEMBER: 80% of soil is removed simply by
proper vacuuming prior to cleaning. DO NOT USE THE MACHINE AS A DRY
VACUUM, unless you use the dry vacuum attachment or tank. Heavily soiled carpets or
areas of concentrated foot traffic should be treated with recommended Pre-Spotting
agents. Optional Pre-Spray Guns are available for use with the machine. If a spotter is
used, follow the directions on the label.
oIdentify the types of carpet fibers to be cleaned. Most commercial carpet fibers are
synthetic based. (see page 14 for Allied Commercial Report). Best results in
cleaning would be obtained if hot water is used to clean these types of fibers. On the
other hand, hot water would shrink natural fiber carpeting, like wool and cotton in
particular. Exercise caution when cleaning natural fibers. Do a colorfastness test with
cool water and apply a more diluted cleaning solution for the cleaning process.
oPlan your cleaning route. Start cleaning at the farthest point away from where you
plugged in the machine and work toward the outlet so that the cord will not get in the
way.
oA condition called browning or “wicking-up” (discoloration from the carpet’s jute
backing that appears on the pile tips) is a rare condition that shows up on light colored
carpets a day after cleaning. Questions the person in charge so as to find out the age of
the carpet. You will find that older carpets are more susceptible to browning. This
condition can be corrected by spraying a mixture of Brown Out & water. This spray can
also be used for pet stains, which sometime cause browning of carpets. Immediately
scrub with a brush or terry towel.
13

CHAPTER 5: SPECIAL CLEANING The Scooter™
APPLICATIONS & PROCEDURES
oNAMCO Carpet Blower/Dryers & Dehumidifiers are available for quick drying
of carpets.
oTo speed up the drying time of carpets that have just been cleaned, the air-mover
(3-speed/2500 CFM) variable speed may be placed on the carpet during the cleaning
process. Avoid walking on the carpet until it is dry. This blower can also be used
for flooded carpets. NOTE; Wet-VAC all excess water out of the carpet first with the
Scooter and then pull up one corner of the carpet and insert the carpet dryer under
the carpet. This will move air up and under carpet and possibly dry the padding
without removal.
2. TO CLEAN HARD FLOOR SURFACES
The use of our optional Squeegee Wand Assembly gives the extractor the versatility of
being in cleaning and sanitizing hard floor surfaces. This Squeegee wand has a tremendous
advantage over the use of a string mop in that you can use it to rinse dirt, grease, stubborn
spots, food, etc… and all the dirty solution is vacuumed up and rinsed with clean water at the
same time leaving the floor practically dry. This Squeegee wand is designed to clean most
commercial kitchen floors, tile floors, and linoleum floors without the need or use of a mop.
3. TO USE THE SQUEEGEE WAND
1. Sweep and remove all debris from surface being cleaned.
2. Spray with recommended tool the proper floor cleaning solution.
3. Connect squeegee rinse wand in the same manner as regular carpet floor wand and
thoroughly rinse and vacuum up entire surface.
4. TO CLEAN UPHOLSTERY
Cleaning upholstery with success requires a good knowledge of the type of fabric to be worked
on. Look for the cleaning instructions label sewn on the underside of the furniture for the
recommended method of cleaning the fabric. If it calls for dry-cleaning, DO NOT attempt to
clean with the wet extraction method. Otherwise, damage to the fabric could occur. The
extraction method is effective on most synthetic, wool and cotton fabrics.
Before proceeding, always test the fabric to be worked on for colorfastness. Pour a small amount
of cleaning solution on to a white terry towel and apply to an inconspicuous spot. Apply pressure
for approximately 30 seconds and then check towel for any color transfer. If any color comes off,
or transfers DO NOT continue.
1. Attach vacuum hose end to upholstery tool and solution connecting coupler to the tool;
make sure the couplers have been connected properly.
14
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