National ES8016-A3 User manual

1 SCHEMATIC DIAGRAM 2
2 WIRING CONNECTION DIAGRAM 2
3 DISASSEMBLY INSTRUCTIONS 3
©2003 Matsushita Electric Works, Ltd. All rights
reserved. Unauthorized copying and distribution is a
violation of law.
ES8016-A3
ES8017-A3
4 CAUTION IN ASSEMBLY 6
5 TROUBLESHOOTING GUIDE 8
6 EXPLODED VIEW & REPLACEMENT PARTS LIST 10
AC/Rechargeable Shaver
SPECIFICATIONS
Power source AC 100-240V, 50-60Hz (Automatic voltage conversion)
Power consumption 7W
Motor voltage 24V DC
Charging time 1 Hour
Shaves per charge 14 times (3 minutes shave)
Measurement (H)15 x (W)6.1 x (D)3.7 cm
Weight 220g
Supplied accessories Soft case
Cleaning brush
Charging stand
CONTENTS
Page Page
ORDER NO. SD0304A38C3

1 SCHEMATIC DIAGRAM
2 WIRING CONNECTION DIAGRAM
2
ES8016-A3 / ES8017-A3

Follow the procedure below to disassemble the main unit.
1. Remove the cap, the outer foil with foil frame and the
inner blade.
2. To remove the trimmer driving bar or the slit blade
driving bar, press bars outward.
3. Slide the trimmer handle up to open the trimmer and
undo the boss of handle arm with something like a
slotted-head screw driver.
3 DISASSEMBLY INSTRUCTIONS
3
ES8016-A3 / ES8017-A3

4. Remove trimmer and trimmer handle.
5. Loosen two screws and the retaining plate. Remove the
waterproof rubber.
6. Remove the four screw caps using something like a
toothpick and four screws.
7. Loosen a screw and remove the bottom cover.
8. Take out the housing B and the back panel.
4
ES8016-A3 / ES8017-A3

9. Take out the rechargeable batteries.
10. Take out the linear motor and module assembly from
housing A. Remove the plug chassis.
5
ES8016-A3 / ES8017-A3

Set from the plug chassis side inserting terminal pins in, and
insert the driving heads side into housing A.
Attach the L-Type pipe to the anode battery terminal (longer
pin). Insert the rechargeable batteries into chassis.
Set the both side of foil frame release buttons and their springs.
Make sure of the position for the housing O-ring if it firmly sets
into the groove of housing B. Make sure whether there is NO
foreign substance sticking around a part covered with water
seal.
Set the back panel on housing B and put it with housing A
together.
Tighten the screws with care of pinching screw o-rings.
4 CAUTION IN ASSEMBLY
NOTE: When reassembling, replace the new waterproof rubber.
Make sure whether there is NO foreign substance sticking around a part covered with waterproof seal.
4.1. Linear motor and Module assembly
4.2. Rechargeable batteries
4.3. Housing
6
ES8016-A3 / ES8017-A3

4.4. Waterproof rubber
The waterproof rubber must be fitted the right way around.
Install as shown in figure by inserting firmly to the proper
position. Make sure to replace both retaining plate and
waterproof rubber together when replacing one of each.
4.5. Driving bars
Set the trimmer driving bar and the slit blade driving bar.
4.6. Trimmer
1. Make sure if the bosses of handle arm insert into the holes
of trimmer.
2. Align the bosses of housing with the holes of trimmer, and
hook the trimmer handle.
3. Confirm its operation or smooth movement of trimmer.
7
ES8016-A3 / ES8017-A3

5 TROUBLESHOOTING GUIDE
(Refer to WIRING CONNECTION DIAGRAM)
<TROUBLE> <CHECK.> <REMEDY>
Motor does not rotate. <CHECK POWER CORD.> NO Replace power cord unit.
Does not charge. →
→→
→Connect the rated voltage to the normal main unit of empty charge capacity →
→→
→
Functions for a mo- by the power cord. Check if the charge status lamp of main unit is lit.
ment and stops. Confirm if the motor rotates more than one minutes by AC power source
Does not operate by pushing the on/off switch.
AC power source.
↓
↓↓
↓OK
<CHECK RECHARGEABLE BATTERIES.> NO Replace both recharge-
Okay if the voltage of rechargeable batteries is more than approximately →
→→
→able batteries at the same
1.2V DC between (+) and (-) terminals. time.
(Replace two rechargeable batteries at the same time even though one
battery is defective due to series connection.)
↓
↓↓
↓OK
<CHECK MODULE.> NO Check the soldering
Wire the main unit returned from a customer referring the following figure, →
→→
→points from A to F.
and connect the rated voltage to it by the power cord. Check if ↓
↓↓
↓OK
the charge status lamp grows in red. Replace linear motor
Check charging current, if it is in between 800mA to 1000mA. and module assembly.
↓
↓↓
↓OK (with connecting power cord)
<CHECK MODULE.> NO Check the soldering
When switching ON and OFF, check if motor rotates. →
→→
→points from A to F.
Remove inner blades, outer foil and waterproof rubber. Check charging ↓
↓↓
↓OK
current, if it is in between 350mA to 550mA when connecting AC Replace linear motor
power source. and module assembly.
8
ES8016-A3 / ES8017-A3

<TROUBLE> <CHECK.> <REMEDY>
Noise is too loud. →Check if there any deformation with the outer foil. NO Replace the outer foil or
Amplitude is too large. →
→→
→oiling a drop for the foil.
↓
↓↓
↓OK
<CHECK DRIVING BARS.> NO Replace the trimmer
Check if there is any deformation with trimmer driving bar and →
→→
→driving bar or slit
slit blade driving bar. blade driving bar.
↓
↓↓
↓OK
<CHECK DRIVING HEAD AMPLITUDE.> NO Replace linear motor and
Turn the switch ON, and measure the amplitude using a pin of driving head. →
→→
→module assembly.
(See the figure shown below.)
9
ES8016-A3 / ES8017-A3

6 EXPLODED VIEW & REPLACEMENT PARTS LIST
6.1. EXPLODED VIEW for ES8016
6.2. REPLACEMENT PARTS LIST for ES8016
NOTE:
*A=available as an optional accessory
*B=only available as set
*C=available individually
Ref. No. Part No. Part Name & Description Remarks Per Unit
1WES8017X7159 PROTECTIVE CAP 1
2WES9077E SYSTEM OUTER FOIL 1
3WES8016S0047 OUTER FOIL FRAME 1
4WES9074E INNER BLADE *B (2PCS/PK) 2
5WES5405L6007 SCREW *C 2
6WES8016L0207 RETAINING PLATE W/RUBBER 1
7WES8016A3777 SCREW CAP (BOTTOM) *B (2PCS/PK) BLUE 2
8WES8016L9017 P TIGHT SCREW *C M2*13.5 4
9WES8016L0967 O-RING *B (4PCS/PK) 4
10 WES8016H3767 SCREW CAP (UPPER) *B (2PCS/PK) GRAY 2
11 WES8017A1508 TRIMMER BLUE 1
12 WES8016S3068 HOUSING B 1
13 WES8016L1087 TRIMMER DRIVING BAR 1
14 WES8016L1077 SLIT BLADE DRIVING BAR 1
15 WES8016L0337 L-TYPE PIPE *B (2PCS/PK) 2
16 WES8017L2508 RECHARGEABLE BATTERY *B (2PCS/PK) NI-MH TYPE 2
17 WES8016L1008 LINEAR MOTOR ASSEMBLY 1
18 WES8016S3058 HOUSING A 1
18 WES8016S3059 HOUSING A only for KOREA 1
19 WES8016A3267 FRAME RELEASE BUTTON *B (2PCS/PK) BLUE 2
20 WES8016L0187 BUTTON SPRING *B (2PCS/PK) 2
21 WES8016A3128 BOTTOM COVER BLUE 1
21 WES8016A3129 BOTTOM COVER only for TAIWAN BLUE 1
22 WES8016L9267 TAPPING SCREW K2-5 1
23 WES8016S3038 BODY BLOCK 1
23 WES8016S3039 BODY BLOCK only for TAIWAN 1
23 WES8016S3031 BODY BLOCK only for KOREA 1
24 WES8017K7663 POWER CORD C-2 PLUG 1
24 WES8017K7662 POWER CORD A-2 PLUG 1
24 WES8016K7671 POWER CORD KOREAN PLUG 1
25 WES8023A7008 SOFT CASE 1
26 WES861B7057 CLEANING BRUSH 1
-WES8016S8008 INDIVIDUAL BOX 1
-WES8016S8009 INDIVIDUAL BOX only for KOREA 1
-WES8017N8100 OPERATING INSTRUCTIONS 1
10
ES8016-A3 / ES8017-A3

6.3. EXPLODED VIEW for ES8017
6.4. REPLACEMENT PARTS LIST for ES8017
NOTE:
*A=available as an optional accessory
*B=only available as set
*C=available individually
Ref. No. Part No. Part Name & Description Remarks Per Unit
1WES8017X7159 PROTECTIVE CAP 1
2WES9077E SYSTEM OUTER FOIL 1
3WES8960N0047 OUTER FOIL FRAME 1
4WES9074E INNER BLADE *B (2PCS/PK) 2
5WES5405L6007 SCREW *C 2
6WES8016L0207 RETAINING PLATE W/RUBBER 1
7WES8960H3777 SCREW CAP (BOTTOM) *B (2PCS/PK) GRAY 2
8WES8016L9017 P TIGHT SCREW *C M2*13.5 4
9WES8016L0967 O-RING *B (4PCS/PK) 4
10 WES8016H3767 SCREW CAP (UPPER) *B (2PCS/PK) GRAY 2
11 WES8018H1508 TRIMMER GRAY 1
12 WES8017N3068 HOUSING B 1
13 WES8016L1087 TRIMMER DRIVING BAR 1
14 WES8016L1077 SLIT BLADE DRIVING BAR 1
15 WES8016L0337 L-TYPE PIPE *B (2PCS/PK) 2
16 WES8017L2508 RECHARGEABLE BATTERY *B (2PCS/PK) NI-MH TYPE 2
17 WES8017L1008 LINEAR MOTOR ASSEMBLY 1
18 WES8017N3058 HOUSING A 1
18 WES8017N3059 HOUSING A only for KOREA 1
19 WES8960H3267 FRAME RELEASE BUTTON *B (2PCS/PK) GRAY 2
20 WES8016L0187 BUTTON SPRING *B (2PCS/PK) 2
21 WES8017H3128 BOTTOM COVER GRAY 1
21 WES8017H3129 BOTTOM COVER only for TAIWAN GRAY 1
22 WES8016L9267 TAPPING SCREW K2-5 1
23 WES8017N3038 BODY BLOCK 1
23 WES8017N3039 BODY BLOCK only for TAIWAN 1
23 WES8017N3031 BODY BLOCK only for KOREA 1
24 WES8017K7663 POWER CORD C-2 PLUG 1
24 WES8017K7662 POWER CORD A-2 PLUG 1
24 WES8017K7671 POWER CORD KOREAN PLUG 1
25 WES8017K7668 CHARTING STAND 1
26 WES8023A7008 SOFT CASE 1
27 WES861B7057 CLEANING BRUSH 1
-WES8017N8008 INDIVIDUAL BOX 1
-WES8017N8009 INDIVIDUAL BOX only for KOREA 1
-WES8017N8100 OPERATING INSTRUCTIONS 1
11
ES8016-A3 / ES8017-A3