NAYATI TP-JG-12/G 420 Manual

Gas -Oriental GB – Gas Teppanyaki Jumbo Grill
FRM-PDE-03-04
Installation, Operation
and Maintenance Instructions
Model :
TP-JG-12/G 420 Two Gas Burners
SS Griddle Plateand Food Pan
TP-JG-12/G P 420 Two Gas Burners-Portable
SS Griddle Plate and Oil Drip Pan
TP-JG-15/G 420 Three Gas Burners
SS Griddle Plate and Food Pan
TP-JG-15/G P 420 Three Gas Burners-Portable
SS Griddle Plate and Oil DripPan
Gas Teppanyaki Jumbo Grill
Note: The picture is illustration only. We reserved the right to make technical changes in the interest in
progress without prior notice.
NYT/R&D/20150917
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FRM-PDE-03-04
Dear customer,
Thank you for choosing our product as your trusted partner. We ensure you that we always give our
best as we produce this appliance by using the finest materials. NAYATI Gas Teppanyaki Jumbo Grill is
excellent choice to cook. In order to obtain maximum benefits of this appliance, please read thismanual
instruction carefully. Please notice the warnings and safety instructions to keep your safety. DO NOT
use this appliance except its utility.
If you have any questions or difficulties in operating this appliance, please contact your dealer or
NAYATI to acquire mechanic assistance.
NAYATI TEAM
Preface
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Page
Preface ……………………………………………………………………………………………….
2
Table of Contents……………………………………………………………………………………
3
General Information …………………………………………………………………………………
4
•
Information for the Reader …………………………………………………………………
4
•
Warning, Signs and Symbols ……………………………………………………………...
4
•
General Information of the Appliance ……………………………………………………
6
•
Procedure for Requesting Service and Warranty……………………………………….
6
Safety Instruction ……………………………………………………………………………………
7
Technical Data ………………………………………………………………………………………
8
•
Data Table …………………………………………………………………………………..
8
•
Data Plate ……………………………………………………………………………………
11
•
Overall Dimension ………………………………………………………………………….
13
•
Components List ……………………………………………………………………………
17
Handling and Installing………………………………………………………………………….......
19
•
Packaging and Transport …………………………………………………………………
20
•
Handling and Lifting ………………………………………………………………………..
20
•
Safety Devices and Accessories …………………………………………………………
20
•
Position and Fixing …………………………………………………………………………
21
•
Gas Supply Connection …………………………………………………………………...
21
•
Checking Gas Pressure and Nominal Heat Input ………………………………………
22
•
Gas Conversion……………………………………………………………………………..
23
•
Adjustment …………………………………………………………………………………
24
Use and Operation ………………………………………………………………………………….
27
•
Control Panel Description …………………………………………………………………
27
•
Switch ON/OFF …………………………………………………………………………….
28
Routine Cleaning and Maintenance ………………………………………………………………
29
Trouble Shooting ……………………………………………………………………………………
30
CE Certificate ……………………………………………………………………………………….
31
Addresses ……………………………………………………………………………………………
32
Table of Contents
Table of Contents
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Information for the Reader
Please read this manual instructioncarefully beforeoperating thisappliance.
To find the specific topics of interest to you quickly, refer to the index at the start of the manual. This
manual is written to:
All the information is instructed to general readers,i.e for users of the appliance.
All the information is instructed for special categories of reader, i.e.all skilled operators
authorized to handle, transport, install,service, repair and scrap the appliance
The skilled operators may also read the information for the general readers for a more complete picture
of the information provided ifnecessary.
Warning, Signs and Symbols
• Warning
Warnings are indicated with a pictogram and a signal word.
The type and source of the risk as well as the consequences are described together with instructions
for avoiding the danger. The margins of the pictograms and signal words used are explained in section
“Signs” and “Symbols”
•Signs
Electric Shock Hazard or High Voltage
Imminent danger
→Non-observance leads to death or serious injury (causedby electric shock)
Hot Surface
Dangerous situation
→ Non-observance can lead to slight or semi-
serious injury (caused by hot
surface)
Warning
Damage
→ Non-observance can lead damage
Pace Maker (Especially for Induction)
Possible Danger
→ Non-observance can lead to death or serious injury
General Information
General Information
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Injury Risk
Possible Danger
→Non-observance can lead to death orserious injury
PE
→ Connect wire to the earth
Important
→ non-observance can lead damage
Note
→ Note for special appliance
Attention
→ Non-observance can lead damage
User sign
→ information must be read by user
Technician sign
→ information must be read by technician
CE Certification
→The appliance have a license of CE Certificate
• Symbols
Symbols
Meaning
Explanation
1.
2.
Instruction, single step
Instruction must be followed in the
order given
Bullet points, such as
“•”, “_”, “ etc
Instruction, multiple steps
Instruction can be carried out in any
sequence
→
Instruction, multiple steps
An action is required here
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General Information of the Appliance
Nayati Gas Teppanyaki Jumbo Grill is an excellent cooking appliance made by ¾” thick of stainless steel,
highly polished steel plate. The power rate is 14 kW and 21 kW. Burner atmospheric supplied by a mixture
of liquid gas and air or natural gas and air. Main Burner ignition carried by Pilot Burner and equipped by
Safety Thermocouple. Heavy duty gas teppanyaki built on assembled frame construction for flexibility. The
appliance is also provided with 770mm working depth, removable griddle plate, large capacity grease
container, food pan and adjustable legs 40 x 40 mm. Multi burners are controlled by brass valve and The
Griddle made by Stainlees Steel for Hygienic Food. Removable grease container is provided for easy
cleaning. This appliance used for cooking Japanese cuisine: sautéing. Featuring is removable clip joint to
connect Oriental family product. It is very important to keep this instruction book together with the
appliance for future consultation. If this appliance sold or transferred elsewhere, make sure this book goes
with it. Therefore, the new user can read about itsfunctionsand other relevant information.
Procedure for Requesting Service and Warranty
• Requesting Service
Contact one of the authorized service centers or NAYATI for all requirements. When requesting
service, state the data provide on the nameplate and provide a description of the fault.
• Warranty
NAYATI gives 12 months guarantee with certain conditions. NAYATI will decline any claims of
accidents caused by improper use, disobey rules, and/ or disobey warnings. Below are cases, which
invalidate the guarantee:
1. Improper use by untrained person(s)
2. Disobey local regulation(s) related to installationand safety standards
3. Not doing routine maintenance
4. Replace certain parts withnon-genuine spare part
5. Do not follow the manual instructions properly
If you have any doubts or questions related to our product, please call your nearest dealer or call
NAYATI.
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Read this manual instruction carefully before using NAYATI Gas Teppanyaki Jumbo Grill. This
appliance is forfood preparation only. Below are safety instructions thatstrictly conformed:
1. Improper installation, maintenance, cleaning, or modification to the appliance could lead to severe
injury or death andcould damage the appliance.
2. The mechanics mustinstruct staff regularly to avoid accident and damage of the appliance.
3. NAYATI Gas Teppanyaki Jumbo Grill may be used for skilled staff only.
4. DO NOT place the appliance in a toxic area or have a risk of explosion.
5. DO NOT place the appliance near flammable materials such gasoline, fat, clothes, liquid gas,
paper, etc.
6. DO NOT place the appliance in wet or humid room or condition such in rain or near water leaks,
etc.
7. DO NOT use the appliance for drying clothes, paper, or living animals.
8. DO NOT use the appliance to heat non-food products.
9. Put the appliance in a good ventilated room.
10. Before cleaning or maintaining the appliance, detach the gas line and allow it tocool.
11. DO NOT touch the area this sign means hot surface. Beware of severe burning injury.
12. DO NOT attempt todismantleor repair the appliance. The authorized mechanicsmust do all jobs.
Important! Before installing, place the appliance on solid, flat, stable and horizontal
surface and connection availability.
INJURY RISK!
-Do not
touch griddle plate after cooking. The griddle plate remains hot long time
after use. This may cause severe burning injury.
-
Clean the fat drawer after cooking and when the appliance cool. Hot fat in the fat
drawer may cause the appliance set on fire.
Safety Instruction
Safety Instruction
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Data Table
Table 1 Technical Specification of Gas Teppanyaki Jumbo Grill
Technical Specification
Model
TP-JG-12/G 420
TP-JG-12/G P 420
Overall Dimension (mm)
Width
Depth
Height
Width
Depth
Height
1200
770/870
850
1200
770/870
450
Griddle Plate Dimension (mm)
960
550
20
960
550
20
Pipe Diameter
Drain
Gas
Water
Drain
Gas
Water
-
¾ “
-
-
¾’’
-
Gas Consumption
14 kW
12,040 kCal/h
14 kW
12,040 kCal/h
Gas Connection Pressure
G30: 28-30 / 37 mbar
G30: 28-30 / 37 mbar
Direct Heat Emission (kW)
4.90
4.90
Latent Heat Emission (kW)
5.60
5.60
Steam Emission (Kg/h)
8.23
8.23
Ignition
Piezo Electric Igniter
Piezo Electric Igniter
Technical Specification
Model
TP-JG-15/G 420
TP-JG-15/G P 420
Overall Dimension (mm)
Width
Depth
Height
Width
Depth
Height
1440
770/870
850
1440
770/870
450
Griddle Plate Dimension (mm)
1200
550
20
1200
550
20
Pipe Diameter
Drain
Gas
Water
Drain
Gas
Water
-
¾’’
-
-
¾’’
-
Gas Consumption
21 kW
18,060 kCal/h
21 kW
18,060 kCal/h
Gas Connection Pressure
G30: 28-30 / 37 mbar
G30: 28-30 / 37 mbar
Direct Heat Emission (kW)
7.35
7.35
Latent Heat Emission (kW)
8.40
8.40
Steam Emission (Kg/h)
12.34
12.34
Ignition
Piezo Electric Igniter
Piezo Electric Igniter
Technical Data
Technical Data
Table 2
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Table 3: Gas Connection Pressure
Countries Category
Connection Pressure (mbar)
Natural Gas Type
Liquid Gas / LPG Type
AT
BE
II2E+3+
20/25
28-30/37
BG
II2H3B/P
20
28-30
CH
II2H3B/P
20
50
CY
II2H3B/P
20
28-30
CZ
II2H3B/P
20
50
DE
II2ELL3B/P
20
50
DK
II2H3B/P
20
28-30
EE
II2H3B/P
20
28-30
ES
II2H3+
20
28-30/37
FI
II2H3B/P
20
28-30
FR
II2E+3+
20/25
28-30/37
GB
II2H3+
20
28-30/37
GR
II2H3+
20
28-30/37
HR
II2H3B/P
20
28-30
HU
II2H3B/P
20
28-30
IE
II2H3+
20
28-30/37
IT
II2H3+
20
28-30/37
LT
II2H3B/P
20
28-30
LU
I2E
20
I3+
28-30/37
LV
II2H3B/P
20
28-30
MT
I3B/P
28-30
NL
II2L3B/P
25
28-30
NO
II2H3B/P
20
28-30
PL
II2E3B/P
20
50
PT
II2H3+
20
28-30/37
RO
II2H3B/P
20
28-30
SE
II2H3B/P
20
28-30
SI
II2H3B/P
20
28-30
SK
II2H3B/P
20
28-30
TR
II2H3B/P
20
28-30
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Table 4: Heat Load, Gas Connection Values, Combustion Requirement, and Exhaust Quantity
The small combustion load for TP-JG ../G for each burner is 3.6/3.1 kW.
Type
Heat Load
Gas Connection Values
Full Fire Minor Fire
Natural Gas E
Natural Gas H
(G20)
HuB 9.45
kWh/m3
Natural Gas L
Natural Gas LL
(G25)
HuB 8.12
kWh/m3
Liquid Gas
(G30 / G31)
HuB 12.68
kWh/m3
TP-JG-12/G
TP-JG-12/G P
14 kW
(2x7.0 kW) 3.6/3.1kW 1.48 m3/h 1.72 m3/h 1.10 kg/h
TP-JG-15/G
TP-JG-15/G P
21 kW
(3x7.0 kW) 3.6/3.1kW 2.22 m3/h 2.58 m3/h 1.65 kg/h
Table 5: Construction Type
Type
Construction Type
Local regulations may
request, that the appliance
must be set up under an
exhaust hood machine
TP-JG-12/G
A
1
TP-JG-12/G P
TP-JG-15/G
A
1
TP-JG-15/G P
Table 6: Nozzle List
Gas Type
P (mbar)
Injector D
By pass plug
Primary Air
Pilot Injector
Liquid Gas / LPG
G30/ G31
28 – 30/ 37
∅1.35 mm
∅1.1 mm
∅14 mm
∅0.2 mm
Liquid Gas / LPG
G30/ G31
50
∅1.15 mm
∅0.95 mm
∅14 mm
∅0.2 mm
Natural Gas H, E
G20
20
∅2.05 mm
Adjustable
∅13 mm
∅0.35 mm
Natural Gas LL
G25
20
∅2.2 mm
Adjustable
∅13 mm
∅0.35 mm
Natural Gas L
G25
25
∅2.1 mm
Adjustable
∅13 mm
∅0.35 mm
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Data Plate
Figure 1:
Technical plate reports thecurrent gas setting, nominal data,gases table, categories, andpressures for
other CE countries.
Fig. 1
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Figure 2:
Technical Plate reports warnings in European languages anddestined languages.
Figure 3:
Technical plate reports warning and current setting on appliance packaging.
Fig. 2
Fig. 3
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Overall Dimension
TP-JG-12/G
Fig. 4
A: Griddle Plate (960x550x20)
B: Drain Line
C: Handgrip Rail
D: Sliding Door
E: Food Pan
F: Dust Collector Tray
G: Gas Connection
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TP-JG-12/G P
Fig. 5
A: Griddle Plate (960x550x20)
B: Drain Line
C: Handgrip Rail
D: Oil Drip Pan
I: Main Burner
G: Gas Connection
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TP-JG-15/G
Fig. 6
A: Griddle Plate (960x550x20)
B: Drain Line
C: Handgrip Rail
D: Sliding Door
E: Food Pan
F: Dust Collector Tray
G: Gas Connection
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TP-JG-15/G P
A: Griddle Plate (1200x550x20)
B: Drain Line
C: Handgrip Rail
D: Oil Drip Pan
I: Main Burner
G: Gas Connection
Fig. 7
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Component List
Table 7
NO
PART CODE
DESCRIPTION
QTY
TP-JG-12/G
TP-JG-15/G
1
GS.3652
Burner
2
3
2
GS.2870
Nozzle Ø 1.15 (50mbar)
2
3
GS.2868
Nozzle Ø 1.35 (28-30mbar)
2
3
3
GS.3875
Safety Gas Cock
2
3
4
PD.4052FD
Gas Knob dia.8mm
2
3
PD.4055O2
Ring Label Api Model 1
2
3
5
GS.3720B
Piezzo Electric Igniter dia.18mm
2
3
GS.3720B-1
Ring for Piezo Igniter
2
3
GS.3720B-2
Black Button Cover for Piezo Igniter
2
3
6
GS.3682A
Cable f/ Spark Plug 600mm
2
3
7
GS.3856
Piezzo Sparking Plug
2
3
8
GS.3851
Bunsen Pilot 3F/3H 0.20 LPG
2
3
9
GS.3895B
Thermocouple 600mm
2
3
Fig. 8
TP-JG-12/G
TP-JG-15/G
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Table 8
NO
PART CODE
DESCRIPTION
QTY
TP-JG-12/G P
TP-JG-15/G P
1
GS.3652
Burner
2
3
2
GS.2870
Nozzle Ø 1.15 (50mbar)
2
3
GS.2868
Nozzle Ø 1.35 (28-30mbar)
2
3
3
GS.3875
Safety Gas Cock
2
3
4
PD.4052FD
Gas Knob dia.8mm
2
3
PD.4055O2
Ring Label Api Model 1
2
3
5
GS.3720B
Piezzo Electric Igniter dia.18mm
2
3
GS.3720B-1
Ring for Piezo Igniter
2
3
GS.3720B-2
Black Button Cover for Piezo Igniter
2
3
6
GS.3682A
Cable f/ Spark Plug 600mm
2
3
7
GS.3856
Piezzo Sparking Plug
2
3
8
GS.3851
Bunsen Pilot 3F/3H 0.20 LPG
2
3
9
GS.3895B
Thermocouple 600mm
2
3
TP-JG-12/G P
TP-JG-15/G P
Fig. 9
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The following instructions are intended for authorized and qualified installer. Before doing installation,
adjustment, and maintenance operations, the installer must follow local and legal regulations. Cut the
gas supply before doing any installation.
1. This applianceis using gas. Gas services should be installed according to:
a. Local and international standards
b. Local recommendation, such as building standards and recommendation concern with
combustion
c. Directions andregulations from the gas and powersupply companies
d. Regulation concern with prevention accident measures
2. Remove all packaging material and protective coatings.
3. Ensure gas supply is sufficient to operate this appliance.
4. Install the appliance by using Qualified Gas Filter.
5. Before testing, put the appliance in a goodventilated room and keepall flammable material away.
6. Take a leakage test by using soapy water solution. Spread the soapy solution on joints and pipe
fitting. A leakage will be indicated by bubbles comes from the joints or pipefitting. Another way is
by looking at the gas counter. If there is no movement on the gas counter, it means no gas
leakage.
7. Before cleaning or maintaining the appliance, pleaseisolate gas supply to the safe place.
8. Install the appliance by following Safe InternationalGas Standards.
Important! Before installing, place the appliance on solid, flat, stable and horizontal
surface and connection availability.
WARNING!
Do not use free flame to findgas leak!
Handling and Installing
Handling and Installing
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Packaging and Transport
•Packaging
The packaging is designed to reduce space and as appropriate to the type of transport used.
To simplify transport, some components may be removed and suitably protected and packed
for transport.
The packaging carries all information necessary for loading and unloading. When unpacking,
check that all components are present in the correct quantities and are undamaged. The
packaging material must be properly disposed of in accordance with legal requirements
•Transport
Different meansof transportmay be used, depending partly on the destination.
During transport, fix the packaging to the means of transport securely to prevent undesirable
shifting.
Handling and Lifting
The appliance can be handled using fork-lift or hook equipment of suitable load-carrying capacity.
Before lifting, check the position of the load’s centre of gravity.
Safety Devices and Accessories
The appliance is provided with safetydevices. The additionaldevices must be added if necessary to
comply with the relevant legal requirement during the installation.
The appliance is equipped with the included or optional accessories. There is SS Handle for Griddle as
included accessory.
Important! When engaging with thelifting equipment, watchout for the gassupply.
Important! Make thedaily check that the safety devices areproperly installand in good
working order.
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