Neilsen BDE3500E User manual

DIESEL GENERATOR
SINGLE PHASE:
BDE2200E
BDE3500E
BDE5000E
BDE6500TW
BDE6700T
BDE6500T
BDE6700TN
BDE6500TW3
BDE6700T3
BDE6500T3
BDE6700TN3
PLEASE READ THIS MANUAL CAREFULLY.
IT CONTAINS IMPORTANT SAFETY INFORMATION.
ORIGINAL INSTRUCTIONS

EC DECLARATION OF CONFORMITY
We CANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Declare that the following machine complies with the appropriate basic safety and health
requirements of the EC Directive based on its design and type, as brought into circulation by
us.
In case of alteration of the machine, not agreed upon by us, this declaration will lose its validity.
Product description: Diesel Generator
Model:
CT2020
CT1848
CT1788
CT0405
CT3998
CT0012
CT3999
BDE2200E
BDE3500E
BDE5000E
BDE6500TW
BDE6700T
BDE6500T
BDE6700TN
BDE6500TW3
BDE6700T3
BDE6500T3
BDE6700TN3
Appropriate EC directives:
-EC-Machinery Directive 2006/42/EC
-EC-EMC Directive 2014/30/EU
Applicable Harmonized Standards:
EN12601, EN60204, EN55012
20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Mr. Gurcharan Tony Singh Sanghera
Managing Director
CANNON TOOLS LTD
2015-12-04

Symbols used in this manual
General safety warnings
The generator may only be used in well ventilated areas.
The rated power of a connected power consuming load must not exceed the generator’s rating.
Overloading the generator poses a risk and can lead to serious damage and/or injury.
Disconnect the generator before carrying out any kind of maintenance.
Let the engine reach full speed before connecting a power consuming load.
Always start the engine before connecting consumers to the outputs.
Check the generator for signs of damage before attempting to use.
Stay clear of moving parts during operation.

Never allow children or animals near the generator at least 5m.
Do not allow the generator to run out of fuel when a load is connected.
During operation voltage fluctuations may occur. Sensitive electronic devices like television
sets or computers may only be operated in conjunction with a surge protector.
Do not interfere with the internal wiring.
Never climb or stand on the generator.
To prevent the risk of burns do not touch the engine, alternator or exhaust.
These parts become extremely hot during operation.
Operational safety warnings
To prevent overheating of the engine keep a distance of at least 1M from buildings or other
objects when operating the generator.
Ensure that the generator is standing level on a flat, solid surface.
Ensure that the surrounding area is free from flammable materials or objects that can be
damaged by heat.
Never move or tilt the generator during operation.
HANDLING & STORAGE
CAUTION: Always use and store this generator correctly, never use or store this generator on
it’s side as oil or fuel may leak and damage the generator or your property.
If the generator has been used always allow it to cool for at least 30 minutes before
transporting the generator and ensure that the generator has fully cooled before returning it to
storage as a hot engine and exhaust system could cause personal injury or ignite some
materials.
To prevent fuel/oil spillage when transporting, the generator should be secured upright in it’s
normal operating position with the engine switch in the off position.
Take care not to drop or strike the generator when transporting. Never cover the generator
when in use.
Before starting the generator for a long period:
Be sure that the storage area is free of excessive humidity and dust.
Drain the fuel, storage procedure below.
Unscrew the fuel tank cap, remove the filter screen and empty the fuel tank into an approved
diesel container using a commercially available hand siphon, re-install the filter screen and fuel
tank cap.
Loosen the carburetor drain screw and drain the carburetor into a suitable container.

Remove the spark plug maintenance cover and remove the spark plug cap.
Turn the engine switch to the OFF position.
Pull the starter cord 3 or 4 times to empty the fuel pump of diesel, into a suitable container.
Turn the engine switch to the OFF position and tighten the carburetor drain screw.
Work area safety
a) Among engine exhaust emissions, there is Toxic CO, so never use in an enclosed room
without good ventilation. Use the generator in closed environment will cause CO
poisoning.
b) For afraid of Fire, never use in a place where keeping in flammable and explosive
dangerous, never forward the vent-pipe to Buildings and Equipments, Filling before stalling
engine is forbidden
Oil use safety
a) USE FRESH UNLEADED GASOLINE ONLY. Any other oil may hurt will damage the
machine.
b) TANK CAPACITY: 18L. The maximum capacity of the generator is 18L.
c) Check if there is any fuel spilling or leakage. Any fuel spilling may cause a fire disaster.
d) No refueling when the engine is working. Refueling the generator when it is working will
cause a fire.
e) Be sure wipe out the spilling oil for afraid of Fire. Spilling oil will increase the risk of fire.
Fire hazard
The extreme flammability and potential explosiveness of diesel and its fumes must be
considered in all assessment of risk by the operator.
The engine must be OFF when refilling the tank.
Refill the tank away from all sources of direct or convectional heat.
Refill the tank only in well ventilated areas.
Do not overfill the tank.
Do not smoke or allow flames or sparks where the generator is refuelled or the fuel is stored.
Do not start the engine if there is a fuel spillage. Spillages must be wiped away immediately
and the generator allowed to dry out completely before starting the engine.
Parts of the generator become extremely hot during operation. Keep a safe distance of at least
one metre from buildings, other objects or flammable materials when working with the enerator.
Let the generator cool down completely before storage.

Dry chemical fire extinguisher to be used.
Electric hazard
Do not operate the generator near water, in damp or wet conditions.
Do not touch the generator with wet hands.
Do not clean the generator with water.
The generator must not be connected to a mains supply or any other electrical source.
If an extension cable is required, ensure that the conductors are of sufficient diameter to carry
the current drawn by any power consuming device connected.
The rated power of a connected load must not exceed the generator’s rating.
Fumes hazard
Fuel fumes are poisonous. Do not inhale.
Exhaust fumes contain carbon monoxide. Carbon monoxide can be extremely dangerous or
even fatal. Never run the generator indoors. Only operate the machine in well ventilated areas.
The exhaust fumes produced can be very hot. Stay clear of the exhaust system and never
cover the generator during operation.
Anyone who operates or services the machine must be familiar with these instructions and
must be aware of possible dangers. This product may only be used by a competent person in
case of doubt seek training or advice from an expert. Any applicable health and safety
regulations must be followed.
NOTE! Major repair works shall be carried out only by specifically trained personnel (see items
prefix with ☆in Table of 8. PERIODIC CHECK AND SERVICE).
Maintenance space needs at least 1.5m

Maintenance
Good maintenance is essential for safe, economical, and trouble-free operation, It will also help
reduce air pollution.
Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any
maintenance. If the engine must be run, make sure the area is well ventilated.
Periodic maintenance and adjustment is necessary to keep the generator in good operating
condition. Perform the service and inspection at the intervals shown in the Maintenance
schedule below:
(1) Service more frequently when used in dusty areas.
(2) These items should be serviced by an authorized generator dealer.
(3) When more often use, only servicing according to above correct intervals can insure the
generator set long-term use.

1. MAIN TECHNICAL SPECIFICATIONS AND DATA
1.1 Main Technical Specifications and Data
BDE6500TW3 BDE6500T3 BDE6700T3 BDE6700TN3
60
5.0
416/240
8.7
3600
Three phases
0.8(lag)
Controlled silicon self excitation constant voltage
12V/8.3A
12 hour continuous running
E: Frame type T:Hand cart type
Transmission rigid connection
170
E:720X480X645 T:910X520X740
50
4.6
230/380
7.9/8.7
3000
BDE6500TW BDE6500T BDE6700T BDE6700TN
60
5.0
240/120
20.8/41.7
3600
Single phase
1
12V/8.3A
170/190
E:720X480X645 T:910X520X740
50
4.6
230/115
20/40
3000
BDE5000E
60
5
240/120
20.8/41.7
3600
Single phase
1
12V/8.3A
139
E:720X480X645 T:910X520X740
50
4.2
230/115
18.3
3000
BDE3500E
60
3.0
240/120
13.8/27.5
3600
80
E640x480x530 T:830x520x740
50
2.8
230/115
12/24
3000
BDE2200E
60
2.0
240/120
8.3/16.7
3600
53
575x400x500
50
1.8
230/115
7.8
3000
Model
Item
Rated frequency(Hz)
Rated power (kW)
Rated Voltage (V)
Rated current (A)
Rated revolution speed(r/min)
Phase No.
Power factor(cosφ)
Excitation mode
DCoutput
Operation mode
Structure mode
Coupling method
Gross weight(kg)
Overall dimensions (LXWXH)(mm)
Generating set

Sound pressure level LpA: 75.1 dB(A)
Sound power level LwA: 95.1 dB(A)
Guaranteed sound power level LwA: 97 dB(A)
Note: A is intelligent control panel
BDE6500TW3 BDE6500T3 BDE6700T3 BDE6700TN3
186
4-stroke, single-cylinder, air-cooled, direct injection diesel engine
6.25
6.88
86 x 72
418
Forced air-cooled system
20:1
1.65
CX:Recoil starter E.T:Electric starter
Diesel 0#(summer)-10#(winter)
15/30
With
5.7
6.25
BDE6500TW BDE6500T BDE6700T BDE6700TN
186
6.25
6.88
86 x 72
406
1.65
15/30
5.7
6.25
BDE5000E
186
6.3
6.6
86 x 70
406
1.65
CX:Recoil starter T.E:Electric starter
Diesel oil
15
5.7
6.3
BDE3500E
178
4.0
3.75
78 x 62
296
1.1
15
3.7
3.5
BDE2200E
170
2.5
2.75
70 x 55
211
0.75
15
2.2
2.5
Model
Item
Model
Type
Rated power kW)
Max. Power(kW)
Bore x stroke(mm)
Displacement (CC)
Cooling system
Compression ratio
Lube oil capacity(L)
Starting system
Fuel oil
Fuel tank volume (L)
Low oil alarm system
Engine

Proper use
The device is designed for applications operated with 230 V and 115V alternating current
source. Be sure to observe the restrictions in the safety instructions.
The generator is intended to provide electric tools and light sources with electricity.
When using the device with household appliances, please check their suitability in accordance
with the relevant manufacturer’s instructions. In case of doubt, ask an authorized dealer of the
respective appliance.
The machine is to be used only for its prescribed purpose. Any other use is deemed to be a
case of misuse. The user / operator and not the manufacturer will be liable for any damage or
injuries of any kind caused as a result of this.
Please note that our equipment has not been designed for use in commercial, trade or
industrial applications. Our warranty will be voided if the machine is used in commercial, trade
or industrial businesses or for equivalent purposes.
Before putting the machine into operation
1. Electrical safety:
Electric supply cables and connected equipment must be in perfect condition.
The generator is to be operated only with equipment whose voltage specifications conform
with the generator's output voltage.
Never connect the generator to the power supply (socket-outlet).
Keep the cable length to the consumer as short as possible.
2. Environmental protection
Dispose of soiled maintenance material and operating materials at the appropriate collection
point.
Recycle packaging material, metal and plastics.
3. Connecting to earth
The housing is allowed to be connected to earth in order to discharge static electricity. To do
this, connect one end of a cable to the earth connection on the generator (Fig. 4) and the other
end to an external earth (for example an earthing rod).

Operation
Important! You must fill up with engine oil (approx. 0.6 l) and fuel before you can start the
engine.
Check the fuel level and top it up if necessary
Make sure that the generator has sufficient ventilation
Make sure that the ignition cable is secured to the spark plug
Inspect the immediate vicinity of the generator
Disconnect any electrical equipment which may already be connected to the generator
1. Starting the engine
Open the diesel cock by turning it down
Move the ON/OFF switch to position "ON” with the key.
Move the choke lever to position IØI.
Start the engine with the reversing starter by pulling the handle forcefully. If the engine does not
start, pull the handle again.
Push the choke lever back again after the engine has started.
Important!
When starting with the reserve starter, the motor may recoil suddenly as it starts up, resulting in
hand injuries. Wear protective gloves when starting the equipment.
2. Connecting consumers to the generator
Connect the equipment you want to use to the 230 V and 115V~sockets (3)
Important: These sockets may be loaded continuously (S1) with 2600W and temporarily (S2)
for a maximum of 2 minutes with 2800W.
The generator is suitable for 230 V and 115V~ AC appliances.
Do not connect the generator to the domestic power network as this may result in damage to
the generator itself or to other electrical appliances in your home.
Note: Some electrical appliances (power jigsaws, drills, etc.) may have a higher level of power
consumption when used in difficult conditions.
3. Switching off the engine
Before you switch off the generator, allow it to run briefly with no consumers so that it can "cool
down”
Move the ON/OFF switch to position "OFF” with the key.
Close the diesel cock

2.1 Parts name(BDE series E/X type)

2.1 Parts name(BDE series T type)

2.2 Control panel
C type panel E type panel
E model receptacle panel
E3 type three-phase panel EW welding panel
E type basic model panel E type panel
Amodel double voltage panel
Intelligent control panel

3. PREPARATION FOR STARTING
3.1 Selection and handling of the fuel oil
Selection of fuel oil
Only use the light diesel, which is most suitable for the engine.
Keep dust and water out of the fuel
When filling the fuel tank from drums, make sure that no dust or water is mixed in the fuel.
Otherwise the serious fuel injection pump and nozzle problems will result.
Do not overfill
Overfilling is very dangerous.Do not fill the tank beyond the top of the red plug inside the
fuel oil filter.
Refuel in a well-ventilated area with the engine stopped.
Do not smoke or allow flames or sparks in the area where the engine is refueled or
where the fuel oil stored.
Do not overfill the tank,make sure the filler cap is securely closed after refueling.
Be careful not to spill fuel when refueling. If any fuel is spilled, make sure the area is
dry before starting the engine.
3.2 Check and refill the engine oil
Always check the engine oil level with the generating set on a level surface before
starting and refill if necessary.
The engine may be damaged if operated with insufficient engine oil, it is also
dangerous to refill too much engine oil as sudden increase in engine speed may be
caused by its combustion.
WARNING
WARNING

CAUTION:
OUR series generating set are equipped with low oil warning system. This system will stops
the engine automatically when the oil level falls below the lower level.
This prevents accidents such as bearing seizures, etc.
Select the most applicable engine oil
It is very important to select the applicable engine oil for keep up the performance and life of
the generating set. If inferior engine oil is used, or if your engine oil is not replaced
periodically, the risk of piston seizure, piston ring sticking and accelerated wear of the
cylinder liner, bearing and other moving components increases significantly. So the
generating set life will be shortened. Recommends CC/CD oil classified byAPI. Choose the
applicable viscosity oil according to the local ambient temperature.
3.3 Service the air cleaner
1. Screw off the wing nut, remove the air
cleaner cover and take out the element.
CAUTION:
Do not wash the element with detergent.
Replace the element when its output
decrease or a bad exhaust color is
noticed.
Never run the generating set without
the element, otherwise the rapid engine
wear will result.
Air cleaner
X/E type
Air cleaner inspection port cover

2. Reattach the air cleaner cover and screw
on the wing nut.
3.4 Check the generating set
1. Turn off the main switch and any other
Loads.
WARNING:
Be sure to turn off the main switch
before starting.
The generating set should be earthed
to prevent electric shocks.
WARNING:
The generating set should be earthed
to prevent electric shocks.
AC Output receptacle
Ground terminal
Element

2. Handling of dual voltage type generating
sets.
Be sure to place the changeover switch
in the correct position for the rated voltage
of the working instrument.
The main switch should always be kept in the “ON”position during operation.
Before starting the engine, be sure to turn the switches of the working instrument
(lighting apparatus, motor, etc.) to their “OFF”position. If the switches are not “OFF”,
the sudden application of load when the engine is started could be very dangerous.
3.5 How to open the cabinet door and covers of LDE series generating set
1. Open the cabinet door for daily
inspection.
Turn the lever counterclockwise and
Raise the door.
2. Loosen the bolt of the air cleaner
Check port cover to check the air
cleaner.
3. Screw off the wing nut to open the
cover, the check the nozzle cover.
3.6 Break-in period operation
The first 20hrs are the break-in period of the engine, the operator must obey to following
items:
Warm up the engine 5 minutes after the initial starting. Run the engine at low
speed and zero load before the engine becomes warm.
CAUTION

Avoid applying any heavy loads during the break-in period. Recommends to
run the engine at 3000r/min with 50% load in break-in period.
Replace the engine oil on time.
Replace the engine oil while the engine is warm after 20-hours-running, the
old engine oil will be drained out completely.
4. START THE GENERATING SET
Do not hook up tools or other apparatus to the generating set before starting.
4.1 Recoil starting
Start the engine according to the following procedures:
1. Open the fuel cock.
WARNING
Photo shows open position

2. Set the engine speed lever at the
position.
3. Pull out the recoil starter handle.
Pull out the handle until you feel the
resistance, then return it back to the
initial position.
Press down the decompression lever.
It will return automatically when the
recoil starter is pulled.
Pull out the recoil starter handle briskly
with both hands.
Do not allow the handle grip to snap back against the engine. Return it gently to
prevent damage to the starter.
When the engine is difficult to start in cold weather, remove the screw plug from the
cylinder head cover and add 2cc engine oil.
Always screw on the screw plug on the cylinder head cover except filling,
to prevent the rain and dirty flowing into the engine body. Otherwise the quick wear of
the internal parts and other serious problems will result.
Engine speed lever
Photo shows RUN position
Decompression lever
CAUTION
CAUTION