Nitto Kohki SSW-110 User manual

PNEUMATIC HACKSAW
Please read this manual carefully before you attempt to use
your tool so that you may use it properly and safely.
SUPER SAW Model SSW-110
PROFESSIONAL TOOL
Specifications
Model SSW-110
Maximum Operating Pressure 0.6 MPa
Air Consumption (No Load) 0.29 m3/min
Stroke Speed (No Load) 7000 min-1
Stroke Length 11 mm
Mass (Weight) 0.62 kg
Sound Pressure Level 71 dB(A)
Sound Power Level 82 dB(A)
Vibration Level [Uncertainty K] 9.3 m/s2[2.7 m/s2 ]
Thread Size of Air Inlet Rc1/4
Due to continuous product development/improvement the specifications and configurations in
this document are subject to change without prior notice.
Manufactured by :
NITTO KOHKI Co., Ltd.
2-9-4, Nakaikegami, Ohta-ku,
Tokyo, 146-8555, Japan
Tel : [phone]
Fax : [phone]
E-mail : [email protected]
URL : www.nitto-kohki.co.jp
Keep the manual handy – so you can use it whenever necessary.
Original Instructions

1
The following Safety notations are used throughout the manual to highlight safety precautions for the user and for
the tool.
Warning: Indicates a potentially hazardous situation which, if not avoided by following the
instructions given, could result in death or serious injury.
Caution: Indicates a potentially hazardous situation which, if not avoided by following the
instructions given, could result in injury or material damage.
Please note, however, that failure to observe safety precautions under the “ Caution” category could result in a
serious occurrence depending on the situation: please observe all safety precautions in the manual.
Caution: Important precautions for tool setup, operation and maintenance.
Thank you very much for your purchase of this
Nitto Kohki products.
Before using your tool, please read this manual
carefully so that you may use it properly to get
the most out of it.
Please keep the manual handy - so you can
use it whenever necessary.
・English : Please ask your dealer or
distributor for instruction manual
in local language(s).
・German : Bitte fragen Sie lhren Händler
nach eine Betriebsanleitung in
Landessprache.
・French : S'il vous plait, veuillez demandez
á votre foumisseur de manuel
instruction en langue locale.
・Spanish : Por favor, cantacte con su
distribuidor para el manual de
instrucciones en español.
・Portuguese : Por favor pessa ao seo agente
ou distribuidor o manual de
instrucces ih linguagen local.
・Italian : Per Manuale Istruzioni in lingua
locale Vi preghiamo di rivolgervi
al rivenditore o distributore.
・Dutch : Vraag uw handelaar
om een nederladstalige
gebruiksaanwijzing.
・Swedish : Be er lokala Åtreförsäljare eller
distributör om manualer pá
svenska.
・Danish : Venligst henvend Dem til den
danske distributør for instructions
manualer.
・Polish : Prosze pytac swojego dealera
lub dystrybutora o instrukcje
obslugi w jezyku localnym.
・中文 :請向當地供應商或経銷商詢問中
文使用説明書
CONTENTS page
IMPORTANT SAFETY INSTRUCTIONS ……………………2
GENERAL : TOOLS……………………………………………2
GENERAL : PNEUMATIC TOOLS …………………………3
INSTRUCTIONS FOR THIS TOOL …………………………3
1. USAGE ……………………………………………………… 4
2. CHECK THE CONTENTS OF THE PACKAGE ………… 4
3. AIR SUPPLY…………………………………………………4
4. OPERATION………………………………………………… 4
5. THREAD SIZE OF HOSE FITTING ………………………5
6. OPTIONAL PARTS ………………………………………… 5
7. ORDERING SERVICE PARTS …………………………… 5
8. STORAGE ………………………………………………… 5
9. EXPLODED DIAGRAM : SSW-110 ………………………6
PICTOGRAM
Warning: It might be dangerous to operate the tool if
the instructions supplied are not followed.
Using this tool improperly could result in serious injury.
Read the instruction manual before using.
Always wear suitable eye protection.
Always wear suitable hearing protection.
Always wear respiratory protective equipment (PPE).

2
IMPORTANT SAFETY
INSTRUCTIONS
When using the tool, please observe the safety
precautions below to prevent possible accident or injury.
GENERAL: TOOLS
Warning
TO OPERATORS
●Wear proper clothing for the type of work being
done.
Take care so that clothing, ties, hair etc. will not
become entangled with the moving parts. If items
become entangled it will cause the operator to be
pulled towards the tool and lead to possible cause of
accident or injury.
●Always wear suitable eye protection.
Remember, regular glasses are not safety glasses.
The lenses are only shock resistant, which will not
give you sufficient eye protection you may need in
your working environment.
●Always wear suitable hearing protection.
●Wear respiratory protective equipment (PPE).
Wear respiratory protective equipment (PPE) when
working in an environment where dust particles are
generated in operation.
●Always wear suitable protective gloves.
●Avoid working posture that is too stressful.
Always ensure a firm footing and well balanced
posture.
●Do not operate the tool if you are too tired.
●Never touch any moving parts of the tool when
running.
ABOUT WORK AREA
●Keep the work area clean.
Cluttered work areas (e.g. workbench) invite
accidents.
●Carefully select the work area.
Do not expose tool to rain.
Do not use tool in a wet or soaked area.
See that the work area is adequately illuminated.
●Never work near inflammable liquid or in a
potentially explosive atmosphere.
●Keep children away from the work area.
Keep children and unauthorized people away from
the work area to avoid accident or injury.
BEFORE OPERATION
●Inspect tool before use.
Before using, check that screws are securely
tightened, that any protective cover or guard is
securely in place, other parts are free from damage
and that the tool runs as it should.
Check that moving parts are properly adjusted for
positioning and tightened, that parts are free from
damage and properly mounted, and that all other
parts are in good condition for normal operation.
Should you find any damage to the protective
cover or other part, replace it in accordance with
the Operation Manual. If there are no instructions
in the Manual, please contact the sales agent
through which you have purchased your tool or an
authorized dealer near you for repair.
Likewise, if a switch failure occurs, contact sales
agent through which you have purchased your tool
or an authorized dealer near you for repair.
Do not use the tool if it does not start or stop with
the start/stop switch.
●Securely mount cutter
An improperly mounted cutter may fly out, causing
possible damage to the tool or injury to the operator.
●Always remove spanner, wrench, etc., once
adjustment has been made with them.
●Use a tool appropriate for the application.
Avoid heavy-duty application that is beyond the
capacity of tool.
●Do not use the tool for purposes other than what
it is designed for.
●Do not abuse tool.
Use tool in accordance with the specifications: you’ll
get the most out of it while ensuring safety.
●Securely fasten workpiece in place.
Use a vice or clamp to securely fasten the workpiece in
place. It is much safer this way than holding it in your
hand, allowing you to operate the tool with both hands.
ABOUT HANDLING
●How to store tool.
When the tool is not used, store it in a dry area and
out of reach of children.
●How to carry tool.
Do not touch the start switch while the tool is being
carried.
●Do not leave the tool unattended while it is
running.
Turn off the start switch and disconnect the tool from
power source. Do not leave the work area until the
tool comes to a complete stop.

3
MAINTENANCE/SERVICE
●Do not take apart or modify tool.
Disassembly or modification carried out without
the supervision of a qualified or authorized service
engineer could result in an accident or injury.
●Inspect cutting tool and accessories, etc.
Always check to see that cutting tool and
accessories, etc. are in good operating condition
without damage or deterioration before you mount
them on the tool. Should you find any damage to
an accessory or part, please contact sales agent
through which you have purchased your tool or an
authorized dealer near you for repair.
●Check parts for damage.
When you have found damage to accessory or other
part, carefully check the damaged part to determine
the extent of influence it has upon the functions
of the tool – that is, determine whether it can still
perform its normal functions.
Check to see that the linkage of the moving parts
is OK, that all parts are OK without damage,
that they are properly mounted, and that the tool
functions normally. Should you find any damage
to an accessory or part that may hamper proper
functioning of the tool, please contact sales agent
through which you have purchased your tool or an
authorized dealer near you for repair.
●Have your tool repaired at an authorized Nitto
Service Center.
For repair or parts replacement, please contact the
sales agent through which you have purchased your
tool or an authorized dealer near you.
●Use only Nitto genuine parts.
Use of improper parts may result in serious
occurrence.
To obtain a Nitto genuine part, consult this Manual
or contact the sales agent from which you have
purchased your tool directly.
●Do not detach label or nameplate from tool.
When a label/nameplate gets damaged, worn or
becomes missing, contact the sales agent through
which you have purchased your tool or Nitto Kohki
Co. Ltd, directly for a replacement.
DISPOSAL
When a tool is taken permanently out of service, it is
advised that the tool is disassembled, degreased and
parts separated by material and recycled locally in the
appropriate manner.
GENERAL: PNEUMATIC
TOOLS
Warning
●Use appropriate air pressure.
Excessively high air pressure will increase the
number of revolutions or strokes causing not only
potential premature failure/breakage but could also
lead to an unexpected accident or injury.
●Connect tool to air supply line.
There are various types of pipes running in a factory
in addition to the pneumatic line (such as oxygen,
nitrogen, gas and water). For this reason, always
ensure that you are connecting to the pneumatic
line.
●Start tool properly.
Turn the start switch OFF before connecting to the
air supply line.
●Always disconnect the tool from the air supply
line before putting on/taking off any accessory
and prior to carrying out any maintenance work.
●Avoid exposure to exhaust air.
Pneumatic tool exhaust air contains oil and
contaminated moisture. Make sure the exhaust air is
not directed towards your face or anyone else within
the work area.
●Keep tool off electricity.
This pneumatic tool is not electrically insulated. To
avoid a potential electric shock do not use where
there is a possibility of coming into contact with live
electricity.
Caution
●Handle tool carefully.
Abusive use of tool could invite failure or accident.
Do not throw, drop or shock the tool.
●Handle air hose carefully.
Do not carry the tool by the air hose.
Do not pull the air hose to disconnect.
INSTRUCTIONS FOR
THIS TOOL
About Your Tool
Warning
●Wear protective glasses and a dustproof mask.
Operation generates chips and dust particles, etc.

4
which may cause eye and/or respiratory injury:
Always use PPE (Personal Protective Equipment)
for eye and respiratory protection.
●Wear vibration reducing and shock absorbing
gloves.
This is a power tool utilizing vibration. Wear vibration
reducing and shock absorbing gloves. When your
hands, fingers, arms, etc. feel discomfort during
operations, immediately stop your work. Long hour
operation should be prohibited, for it may cause
vibration-induced disorder.
●Use hearing protection gear.
The tool generates loud noise. Always use ear plugs
for hearing protection.
Take necessary measures to comply with the local
regulatory requirements and laws with regard to
noise level, or do better.
1. USAGE
This tool is for sawing workpieces using a Saw Blade.
2. CHECK THE CONTENTS OF THE PACKAGE
Check the contents and make sure that the tool does
not have any damage which may have occurred
during transportation. The contents should correspond
to the list as follows. In case of damage/missing
parts, please contact the sales agent from whom you
purchased the tool.
Package Contents Qty Check
SUPER SAW SSW-110 1set
Bushing R1/4xNPT1/4 1
Saw Blade 32 1
Hex. Socket Screw Key 3 1
Instruction Manual 1
Declaration of Conformity 1
Caution for Use 1
3. AIR SUPPLY
3-1. Air Pressure
Adjust air pressure with the air regulator to the level
appropriate for the pneumatic tool used.
Air pressure that is too low will fails the tool to
operate at full capacity.
Air pressure that is too high may cause damage to
the tool.
3-2. Air Line (Fig.1)
Use a 9.5mm (3/8”) I.D. connecting hose between
the compressor and the tool.
Drained water, etc., if flown into the tool, could
cause tool failure. Install an air filter. between the
compressor and the tool.
Air Regulator Oiler
Air Filter
Compressor
Lubrication
Tool 9.5mm (3/8”) I.D.
Hose
Cupla
Fig. 1
3-3. Lubrication
Install an oiler between the compressor and the tool.
Use the machine oil ISO VG-10. Failure to lubricate
as required may result in damage to the tool. Use
of oil that is too thick will reduce the performance of
tool.
4. OPERATION
4-1. Mounting Saw Blade (Fig.2)
Warning
●Always turn off the air supply and disconnect
the air supply hose.
Use Saw Blades with less than 90mm Blade length.
Longer Blades may possibly cause personal injury
due to inevitable unbalanced mounting.
Loosen Hex. Socket Set Screw 6×6 with Hex.
Socket Screw Key 3. Insert the grip of a new Blade
into the groove on Guide Shaft as far as it stops, and
retighten the Screw with Hex. Socket Screw Key 3
until the Blade is firmly fixed.
Fig.2
4-2. Start and Stop (Fig.3)
To start, release the Lock Lever and grasp the
Throttle Lever.
To stop, release the Throttle Lever.

5
Fig.3
4-3. Adjust Valve (Fig.4)
Warning
●Be sure to keep hands clear of moving parts.
The desired number of speed between maximum
and minimum speed is obtained by turning the
groove of valve clockwise or counterclockwise with
screwdriver.
●Maximum speed
Position the groove of Adjust Valve horizontal to
main body.
●Minimum speed
Position the groove of Adjust Valve vertical to main
body.
Fig.4
4-4. Operating Tips
(1) Depress the tool gently onto the workpiece when
cutting. Do not depress the tool onto the workpiece
too hard, because the stroke is shortened, the
number of strokes is reduced and the cutting
capacity is lowered as a result.
(2) Turn the Adjust Valve with screwdriver when doing
minute work or when the power is excessive.
5. THREAD SIZE OF HOSE FITTING
The product comes with a metal fitting with Rc
thread. Connect the Bushing R thread X NPT thread
containing standard accessories. If you would like to
have American NPT thread.
6. OPTIONAL PARTS
In addition to standard accessory parts, the following
parts are available for your applications and needs.
Part No. Description Qty
TA9A005 Saw Blade 32 Ass’y (10pcs) 1
TA9A011 Saw Blade 24 Ass’y (10pcs) 1
TB00193 Saw Blade 18 Ass’y (10pcs) 1
TB00192 Saw Blade 14 Ass’y (10pcs) 1
7. ORDERING SERVICE PARTS
For further operational and handling information or
for replacement of parts and components, contact the
company from whom you purchased the tool or an
authorized dealer.
In ordering parts and components give each part
number, part name and quantity required.
Use only NITTO genuine parts.
8. STORAGE
Caution
When tool is not used, store it out of reach of
children.
Avoid storing the tool in a location subject to high
humidity. If the tool is left as it is used, residual
moisture on the inside can cause rusting. Before
storing, and after operation, oil the tool at the air inlet
with machine oil ISO VG-10 and run it for a short time.

6
9. EXPLODED DIAGRAM : SSW-110
Warning
This diagram is for refrence only. Do not attempt to service or repair the Tool. Do not take the Tool apart. Contact an
authorized Nitto dealer for all service and repair of the Tool.
Improper service and repair can cause accidents and severe injuries.
Never attempt to modify the Tool.
Never attempt to service or repair the Tool yourself.
The parts numbers with ( ) are included in the Ass’y parts written above them.
No. Part No. Description Qty Price
1 TQ01986 Cover 1
2 TP16638 Supporter 1
3 TQ02451 Collar 13 1
4 TP06141 Hex. Socket Set Screw 6×6 2
5 TQ01969 Guide 1
6 CP20233 Hex. Socket Head Cap Screw 4×6 2
7 TQ01968 Guide Shaft 1
8 TB01654 Cylinder Head Sub Ass’y 1set
9 (TP03978) Oil Seal G10×14×3 2
10 (TA9A101) U Seal Ass’y 1set
11 (TP01920) Spring Pin 3×8 AW 1
12 (TQ01971) Bush 2
13 TQ01992 Supporter Plate 1
14 TP02902 Cross Recessed Countersunk
Flat Head Screw 3×6 1
15 TQ01972 Guide Holder 1
16 TP02638 Cross Recessed Pan Head
Screw 4×12 7
17 TQ01985 Packing B 1
18 TB01653 Piston Ring Ass’y 2set
19 TQ01982 Piston B 1
20 LP09810 Plain Washer M5 1
21 TP01934
Hex. Socket Head Cap Screw 5×18 1
22 TQ01987 Spring 1×17×42 1
23 TB01399 Piston A sub Ass’y 1set
24 TQ01979 Tube 2
25 TQ01978 Cylinder 1
No. Part No. Description Qty Price
26 TB08652 Housing Sub Ass’y 1set
27 (TQ01976) Name Plate 1
28 (TQ12684) Warning Label 1
29 (TQ12676) Label CE Mark 1
30 TB01388 Throttle Lever Ass’y 1set
31 (TP05498) Spring Pin 2×16 AW 1
32 (TP00460) Spring Pin 3×22 AW 1
33 TQ01984 Packing A 1
34 TQ01974 Valve Body 1
35 TA93070 Throttle Valve Ass’y 1set
36 TP06325 Adjust Valve 1
37 TP11997 O Ring KS-7 1
38 TP06326 Spacer 6×12×1.2 1
39 TP03695 Retaining Ring C-12 1
40 TP09153 Stop Ring O-28.5×2 1
41 TQ01664 Exhaust Hose 1
42 TB07658 Air Hose C Ass’y 1set
43 (TQ11519) Label Lubrication 1
Accessories
No. Part No. Description Qty Price
TP02236 Bushing R1/4×NPT1/4 1
Saw Blade 32 2
TP04696 Hex. Socket Screw Key 3 1
TQ12693 Instruction Manual 1
TQ12773 Declaration of Conformity 1

Printed in JAPAN TQ12693-1
Overseas Affiliates / Offices
NITTO KOHKI U.S.A., INC.
46 Chancellor Drive, Roselle, IL 60172 U.S.A.
Tel:[phone] Fax:[phone]
NITTO KOHKI EUROPE CO., LTD.
Unit 21, The Empire Centre Imperial Way,
Watford Herts, WD24 4TS, U.K.
Tel:[phone] Fax:[phone]
NITTO KOHKI DEUTSCHLAND GMBH
Lerchenstr.47 D-71144 Steinenbronn, Germany
Tel:[phone] Fax:[phone]
NITTO KOHKI CO., LTD., SINGAPORE BRANCH
10 UBI CRESCENT #01-62,
UBI TECHPARK LOBBY D, SINGAPORE 408564,
Tel:[phone] Fax:[phone]
NITTO KOHKI CO., LTD.,
BANGKOK REPRESENTATIVE OFFICE
M&A Business Center 38Q. House Convent Bldg.,
7th Floor, Unit 7A, Convent Rd., Silom, Bangrak,
Bangkok 10500 Thailand
Tel:[phone] Fax:[phone]
NITTO KOHKI AUSTRALIA PTY. LTD.
77 Brandl St., Brisbane Technology Park,
Eight Mile Plains QLD 4113 Australia
Tel:[phone] Fax:[phone]
NITTO KOHKI (SHANGHAI) CO., LTD.
Room1506, suite C, Orient International Plaza,
NO85 LouShanGuan Road,Shanghai, 200336, CHINA
Tel: [phone] Fax:[phone]
NITTO KOHKI CO., LTD.,
SHENZHEN REPRESENTATIVE OFFICE
2005C Shenzhen ICC Tower, Fuhuasanlu 168, Futian District,
Shenzhen, Guangdong, 518048 China
Tel: [phone] Fax:[phone]