Noise LSS-6000 Series User manual

R
INSTRUCTION MANUAL
POWER LINES CDN UNIT
FOR LSS-6000 series
MODEL LSS-INJ6350
NOISE LABORATORY CO., LTD.
1.09 EDITION
AEE00029-00E-0J

NOTICE
The contents of this booklet are subject to chan e without prior notice.
No part of this booklet may be reproduced or transferred, in any form, for any
purpose, without the permission of Noise Laboratory Co., Ltd.
The contents of this booklet have been thorou hly checked. However, if a
doubtful point, an error in writin or a missin is found, please contact us.
Noise Laboratory Co., Ltd. shall have no liability for any trouble resultin from
the misuse or improper handlin of this product re ardless of the contents of this
booklet or arisin from the repair or remodelin of this product by a third party
other than Noise Laboratory Co., Ltd. or its authorized person.
Noise Laboratory Co., Ltd. shall have no liability for any trouble resultin from
the remodelin or modification of this product.
In no event shall Noise Laboratory Co., Ltd. be liable for any results arisin from
the use of this product.

1
1. IMPORTANT SAFETY PRECAUTIONS
Thoroughly understand the following precautions before use, as they are important
matters for handling this unit in safety.
1. As the surge output part of this unit and Lightning Surge Simulator
(Models LSS-6000 series) generate high voltage and great electric
current (6.6k 3300A maximum), carefully handle it. Mishandling
or careless operation may result in a fatal wound.
2. This unit and Lightning Surge Simulator (Models LSS-6000 series)
cannot be used in an explosive area, fire prohibited area, etc. Use
of this unit in such an area is liable to cause combustion or ignition.
3. A person who has a pacemaker on should not operate this unit and
Lightning Surge Simulator (Models LSS-6000 series), and also
should not enter the area where they are operating.
4. Test rig to be used with this unit should be capable of withstand
voltage at least 6.6k . EUT test using this unit should be performed
in a protective enclosure or cover against scattering broken pieces,
fire electric shock, etc.
5. When make connections between this unit, associated surge
generator, accessories, optional equipment and other equipment,
press STOP SWITCH of the Lightning Surge Simulator and check to
see that STOP SWITCH switch of the Lightning Surge Simulator is
lighting up beforehand. And then turn off a breaker for LINE
INPUT of this unit beforehand. Otherwise, you may receive an
electric shock.
6. When using the main unit, be sure to have the line switch of the
Lighting Surge Simulator (Models LSS-6000 series) “OFF”.
7. Read the description of important safety precautions of the
instruction manual for Lightning Surge Simulator (Models LSS-6000
series) before testing.

2
Memorandum

3
2. APPLICATION FORM FOR INSTRUCTION MANUAL
We place an order for an instruction manual.
Model: LSS-INJ6350
Serial No.:
Applicant:
Company name:
Address:
Department:
Person in charge:
Tel No.:
Fax No.
Cut off this page "APPLICATION FORM FOR
INSTRUCTION MANUAL" from this volume an keep it for
future use with care.
When an IN TRUCTION MANUAL is required, fill in the above
Application Form and mail or fax it to the following sales department of
our company.
To: Noise La oratory Co., Ltd.
1-4-4, Chiyoda, Sagamihara City
Kanagawa 229-0037, Japan
TEL: [phone] FAX: [phone]
Cut
line

4
Memorandum

5
3. TABLE OF CONTENTS
1. IMPORTANT SAFETY PRECAUTIONS ................................................................. 1
2. APPLICATION FORM FOR INSTRUCTION MANUAL ........................................ 3
3. TABLE OF CONTENTS ........................................................................................... 5
4. PREFACE .................................................................................................................. 7
4-1. P REFACE .................................................................................................................... 7
4-2. F UNCTIONS AND CAPABILITIES .................................................................................. 7
5. APPEARANCE OF THE UNIT AND POSITION OF SERIAL NUMBER ...................... 8
5-1 A PPEARANCE OF THE UNIT ........................................................................................ 8
5-2 N AME OF EACH PART AND FUNCTION .......................................................................... 9
5-3 S URGE INJECTION PHASE ........................................................................................ 11
6. HOW TO CONNECT EQUIPMENT ...................................................................... 12
6-1. H OW TO CONNECT EQUIPMENT ................................................................................ 12
6-2. H OW TO SET THE TEST CONDITIONS ......................................................................... 13
7. SPECIFICATIONS .................................................................................................. 14
8. STANDARD ACCESSORIES.................................................................................. 15
8-1. S TANDARD ACCESSORIES ......................................................................................... 15
9. WARRANTY ............................................................................................................ 17
1 . MAINTENANCE ................................................................................................. 19
11. NOISE LABORATORY SUPPORT NETWORK ................................................. 2

6
Memorandum

7
4. PREFACE
4-1. Preface
We thank you for your purchase of the POWER L NES CDN UN T for LSS-6000
series Model: LSS- NJ6350. This manual contains how to use the LSS- NJ6350
and other important information. n order to obtain the highest performance from
your LSS- NJ6350, thoroughly understand the contents of this manual and use as
ready reference for operation.
Please read the instruction manual of the LSS-6000 series for the details on the
operation of the LSS-6000 series Lightning Surge Simulator..
This Instruction Manual will help operators handle and utilize the
POWER LINES CDN UNIT, LSS-INJ6350 in safety.
Keep this Instruction Manual in a place where it is readily available.
4-2. Funct ons and capab l t es
1. A Coupling/Decoupling Network (abbreviated CDN) unit, used in
conjunction with the LSS-6000 series Lightning Surge Simulator, applies
combination waveform pulses to the power lines of the equipment under
test. The circuit configuration complies with the EC 61000-4-5 standard
prescriptions.
2. The maximum EUT power of this unit is AC500V/50A.
3. Coupling mode can be manually selected.
4. Pulse generation can be synchronized with AC line to this unit.

8
5. APPEARANCE OF THE UNIT AND POSITION OF SERIAL
NUMBER
5-1. Appearance of the un t
PE
INTERLOCK
1 2
L1 L2 L3 N PE
LINE INPUT
AC 500Ｖ／５０Ａ
LINE ON
MAIN POWER
MAIN
AC
INPUT
NOISE LABORATORY CO.,LTD.
MADE IN JAPAN
MODEL
LSS-INJ6350
Ｓ／Ｎ
AC LINE COUPLING DECOUPLING UNIT
CERTIFICATE
査合格証
AC LINE COUPLING DECOUPLING UNIT
POWER
SUBMAIN
LSS-ＩＮＪ６３５０
LINE OUT
PENL3L2L1
L1
S.GND.COMS.HOT.COM
L2 L3 N
SUREG HOT
PENL1 L2 L3
SURGE IN
SURGE GND
DANGER 危険
⑮
⑭
⑪
⑨
⑧ ⑩ ⑫ ⑬
⑦ ⑥⑤
④③
② ①
Dimension: (W) 488×(H) 520×(D)550 mm
Weight: Approx. 90kgs

9
5. Appearance of the Unit and Position of Serial Number
5-2. Name of each part and funct on
① POWER Switch
Used to operate this unit.
② MA N POWER Lamp
The lamp lights up when the MA N AC POWER switch⑨ on the rear panel is
turned on.
③ SURGE NJECT ON PHASE setting part (HOT side)
Used to select the surge injection phase. nsert the supplied short plug to the
intended surge injection phase.
*Be sure not to select the same phase as surge injection phase setting part
(GND side).
④ SURGE NJECT ON PHASE setting part(GND side)
Used to select the surge return phase. nsert the supplied short plug to the
intended surge return phase.
*Be sure not to select the same phase as surge injection phase setting part
(HOT side).
⑤ SURGE input terminal (HOT side)
Surge input terminal to inject a surge into the AC line. Connect this terminal
to the surge output (L1) terminal of the LSS-6000 series Lightning Surge
Simulator using the supplied surge input cable.
⑥ SURGE input terminal (GND side)
Surge return terminal to inject a surge into the AC line. Connect this
terminal to the surge output terminal (L2 or PE) of the LSS-6000 series
Lightning Surge Simulator using the supplied surge return cable.
⑦ AC injection line output terminals (L1, L2, L3, N, PE)
Output terminals to the AC power lines. Used to supply the power source
with the EUT and a surge is injected into the phases selected on ③and ④.
⑧ AC nput terminal
Operating power supply inlet for this unit. Connect the supplied AC line
input cable. Be sure to supply the power source mentioned in the
specifications.

10
5. Appearance of the Unit and Position of Serial Number
⑨ Main AC POWER switch
MA N AC POWR switch to drive this unit. .
⑩ AC line input terminal
Used to supply the power source with the EUT. Connect the supplied AC line
input cable.
⑪ Breaker for AC line
Used to protect the power source line for EUT. Be sure to supply the voltage
and current mentioned in the specifications.
⑫ nterlock connector 1
nterlock function for safety use. Connect this terminal to the interlock
connector of the LSS-6000 series using the attached interlock cable otherwise
the surge can not be injected. The internal circuit send zero-cross signal to
LSS-6000 series through this connector to synchronize with the L NE NPUT.
⑬ nterlock connector 2
Another interlock connector that connects an optional protective fence, etc.
When an optional protective fence, etc. is not used, connect the supplied
interlock connector for the LSS-6000 series. It shall be used when connectin
safety barrier as an option after takin Interlock off. Otherwise, the surge
cannot be injected.
⑭ PE terminal (earth)
PE terminal of this unit. (PE: Protective earth) Connect this terminal to PE
terminal of the LSS-6000 series using the supplied PE cable. Be sure to use
the supplied cable when connecting PE terminal of this unit with PE terminal
of the LSS-6000 series. Otherwise this unit may be damaged.
⑮ Serial number label
Label, which shows the model name and serial number of this unit.

11
5. Appearance of the Unit and Position of Serial Number
5-3. Surge nject on phase
Hot to inject a surge between L1 and L2
nsert the supplied short plugs into the indicated places with slash lines in the
following figure.
※ nsert each short plug securely into the bottom of the each terminal.
L1
S.GND.COMS.HOT.COM
L2 L3 N PENL1 L2 L3
SURGE IN
SURGE HOT
SURGE GND
LINE INPUT
L1
L2
L3
N
PE
BREAKER LINE OUT
1.5mH
1.5mH
1.5mH
1.5mH
L1
L2
L3
N
PE
10uF
10uF
10uF
10uF 10uF 10uF 10uF
10uF
L1L2
L3NL1L2
L3
NPE
S.GND.COM S.HOT.COM
PE

12
6. HOW TO CONNECT EQUIPMENT
6-1. How to connect equ pment
Connect this unit to the LSS-6000 series Surge Simulator, the EUT and the
insulation transformer unit as shown in the following figure.
We recommend you to use our insulation transformer unit Model: TF series.
Be sure to connect the insulation transformer.
When connectin the insulation transformer to the main unit, plu into a supplied AC
line cable or 16-50 mm2 sin le line and twisted wire after rippin off insulation 24mm
without solderin to the connector. Clamp the fixin hole properly with the Fhoenix
Contact driver (SZS1.2×8) or appropriate tool and fasten with bi er torque 6-8Nm
than standard one.
1. Set up for sin le-phase test.
AC LINE COUPLING DECOUPLING UNIT
POWE R
SUBMAIN
LSS-ＩＮＪ６３５０
LINE OUT
PENL3L2L1
L1
S.GND.COMS.HOT.COM
L2 L3 N
SUREG HOT
PENL1 L2 L3
SURGE IN
SURGE GND
DANGER 危険
L1 L2 PE
ＥＵＴ
L1 L2 PE
OUT PUT
LSS-6000 series
PE
INTE RLOCK
1 2
L1 L2 L3 N PE
LINE INPUT
AC 500Ｖ／５０Ａ
LINE ON
MAIN POW ER
MAIN
AC
INPU T
NOISE LABORATORY CO.,LTD.
MADE IN JAPAN
MOD EL
LSS- INJ63 50
Ｓ／Ｎ
AC LINE COUPLING DECOUPLING UNIT
CERT IFICA TE
検査合格証
ｔransformer
Insulation
L1 L2 PEL3 N
Inter lock
connector
(Inter lock is located at the rear panel.)
2. Set up for three-phase test.
AC LINE COUPLING DECOUPLING UNIT
POWER
SUBMAIN
LSS-ＩＮＪ６３５０
LINE OUT PENL3L2L1
L1
S.GND.COMS.HOT.COM
L2 L3 N
SUREG HOT
PENL1 L2 L3
SURGE IN
SURGE GND
DANGER 危険
L1 L2 L3 N PE
ＥＵＴ
L1 L2 PE
OUT PUT
LSS-6000 series
PE
INTERLOCK
1 2
L1 L2 L3 N PE
LINE INPUT
AC 500Ｖ／５０Ａ
LINE ON
MAIN POWER
MAIN
AC
INPUT
NOISE LABORATORY CO.,LTD.
MADE IN JAPAN
MODEL
LSS-INJ6350
Ｓ／Ｎ
AC LINE COUPLING DECOUPLING UNIT
CERTIFICATE
検査合格証
Insulation
ｔransformer
L1 L2 PE
Interlock
connector
(Inter lock is located at the rear panel.)

13
6. How to connect equipment
6-2. How to set the test cond t ons
The surge injection phase setting part is composed of “surge HOT side setting
part” and “surge GND side setting part”. S.HOT.COM is connected to the
injection phase (L1, L2, L3 or N) into which the surge is injected by inserting a
supplied short plug. And S.GND.COM is connected to the return phase (L1,
L2, L3, N or PE) by inserting the supplied short plug.
The following figure shows the setting example of the surge injection phase (L1)
and the surge return phase (L2).
Note: When using the main unit to perform AC line injection testing, be sure to have
the Lighting Surge Simulator (Models LSS-6 series) remain “ OFF ”.
L1
S.GND.COMS.HOT.COM
L2 L3 N PENL1 L2 L3

14
7. SPECIFICATIONS
Spec f cat ons of LSS-INJ6350
tems Specifications
Surge waveform Combination waveform (※1)
Maximum input level 6.6kV
Maximum EUT power AC500V 50A (Single phase and three-phase AC)
Coupling mode selection Manually selectable
Decoupling coil 1.5mH (each line)
Line synchronization
function
Detect the phase of AC line
Power supply AC100～120V, 200～240V, Approx. 40VA (※
2)
Dimensions (W) 488×(H) 520×(D) 550 mm
Weight Approx. 90 kg
Specifications and functions of this unit are subject to chan e without notice.
(※1) This CDN unit can apply combination waveform pluses prescribed by the
EC 61000-4-5 standards. When applying 10/700μs waveform or ring
waveform pulses, surge output waveforms prescribed by the EC 61000-4-5
standards can not be guaranteed.
(※2) A power cable for the voltage specified by the user is supplied as a
standard accessory.
(※3) By connecting the interlock cable to LSS-6000 series, it can synchronize to
the line.

15
8. STANDARD ACCESSORIES
8-1. Standard accessor es
Ａ
F
取
扱
説
明
書
Ｂ
ＢＢ
ＢＣ
ＣＣ
Ｃ
Ｊ
ＪＪ
Ｊ
Ｅ
ＥＥ
ＥＦ
ＦＦ
Ｆ
Ｄ
ＤＤ
Ｄ
Ｇ
ＧＧ
Ｇ
Ｈ
ＨＨ
ＨＩ
ＩＩ
Ｉ
Ｋ
ＫＫ
Ｋ

16
8. Standard accessories
The followin accessories are contained:
Quantity
A : Accessory bag ······································································· 1
B : Surge input cable [plug: red – red] (0.5m) ································· 1
Surge return cable [plug: green/yellow-green/yellow](0.5m) ········· 1
C : Surge output cable (2m) ························································· 4
D : Surge output cable for PE (2m) ················································ 1
E : AC line input cable (3m) ························································· 1
F : AC line input cable for PE(3m) ·············································· 1
G : Power cable ·········································································· 1
H : FG cable ·············································································· 1
: Short Plug ·········································································· 2
J : nterlock cable ······································································ 1
K : nstruction manual ································································ 1

17
9. WARRANTY
Servicing terms
The followin terms are applicable to servicin by Noise Laboratory Co., Ltd.,
(hereafter referred to as the Company) provided to maintain the intended performance
of its products.
1. Scope
The followin terms shall apply only to products made by the Company.
2. Technical servicin fee
In the event of a failure of a product within the warranty period (see warranty section),
the Company will repair a product without char e. After the warranty expires, repairs
will be billed at a nominal cost.
3. Ownership of defective parts
Any defective part exchan ed under the Company’s servicin belon s to it.
4. Limited liability
In the event that dama es resultin from servicin by the Company are intentional or
caused by ne li ence, the Company will pay the cost but at the purchase value of the
relevant product maximum. But, notwithstandin the fore oin , the Company shall
not be responsible for any incidental or consequential dama es of any nature,
includin without limitation thereof loss of would-be profit or compensation demanded
from a third party
5. Refusal to offer servicin
The company may not accept a repair order in the followin cases:
More than 5 years have passed since the product discontinued
More than 8 years have passed after delivery
Required component for servicin already discontinued and no alternative is
available.
Product chan ed, repaired or remodeled without obtainin a prior permission
from the Company.
Product severely dama ed to the extent it has lost its ori inal form

18
9. Warranty
Limited warranty
Noise Laboratory Co., Ltd. (hereafter referred to as the Company) warrants its
products to be free from defects in materials and workmanship under normal use and
service for a period of one year from date of delivery. In the event of failure of a product
covered by this warranty, the Company will repair the product or may, at its option,
replace it in lieu of repair without char e.
Notwithstandin the fore oin , the Company shall not be responsible for any
incidental or consequential dama es of any nature, includin without limitation
thereof loss of would-be profit or compensation demanded from a third party. This
warranty is valid only in Japan.
1. Scope
This warranty shall only apply to products made by the Company.
2. Period
One year from date of delivery. The warranty may be valid in 6 months after servicin
if the same failure on the same component has repeated.
3. EXCLUSIONS
The followin s are exclusions from this warranty:
•Consumable parts (includin HV relay)
•Failure caused by misuse, ne lect, accident or abnormal conditions of
operation
•Failure caused by remodelin on the user side without prior permission from
the Company
•Failure caused by servicin by unauthorized personnel by the Company
•Failure due to fore majeure includin but not limited to, acts of God, fire, war,
riot, rebellion and others
•Failure due to shock or drop in or after transit
•Failure due to operation in environment bein out of ambient specifications.
•A unit shipped to overseas.