Nova NG-250 User manual

NG-250
255MM DOUBLE BEVEL
SLIDING COMPOUND MITRE SAW
INSTRUCTION MANUAL
PRODUCT CODE: 40066 CAUTION: Read the operating
instructions to reduce the risk of inquiry

2
ELECTRICAL SAFETY
WARNING! When using mains-powered
equipment, basic safety precautions,
including the following, should always
be followed to reduce risk of fire, electric
shock, personal injury and material
damage.
Read and understand the manual prior to
operating this tool.
Save these instructions and other documents
supplied with this tool for future reference.
The electric motor has been designed for
230V and 240V only. Always check that
the power supply corresponds to the voltage
on the rating plate.
Note: Double insulation does not take the
place of normal safety precautions
when operating this tool. The insulation
system is for added protection against
injury resulting from a possible electrical
insulation failure within the tool.
USING AN EXTENSION LEAD
Always use an approved extension lead
suitable for the power input of this tool.
Before use, inspect the extension lead for
signs of damage, wear and ageing.
Replace the extension lead if damaged or
defective. When using an extension lead on a
reel, always unwind the lead completely. Use
of an extension lead not suitable for the
power input of the tool or which is damaged
or defective may result in a risk of fire and
electric shock. It is recommended that the
extension lead is a maximum of 25m in
length. Do Not use multiple extension leads.
!
SAFETY WARNINGS
WARNING! Read all safety warnings and all
instructions. Failure to follow the warnings
and instructions may result in electric shock,
fire and/or serious injury. Save all warnings
and instructions for future reference. The term
“power tool” in the warnings refers to your
mains-operated (corded) power tool or
battery-operated (cordless) power tool.
SAFETY
Laser warning symbol.
Do not stare directly
into the beam.
Double insulated.
CAUTION: Read the operating
instructions to reduce the risk
of inquiry.
WEAR EAR MUFFS
The impact of noise can
cause damage to hearing.
WEAR A BREATHING MASK
Dust which is injurious to health
can be generated when working
on wood and other materials.
Never use the device to work
on any materials containing
asbestos!
WARNING: ALWAYS WEAR EYE
PROTECTION
Sparks generated during
working or splinters, chips and
dust emitted by the device an
cause loss of sight.

3
GENERAL SAFETY
WARNING! Read all instructions. Failure
to follow all instructions listed below may
result in electric shock, fire and/or serious
injury. The term “Power Tool”in all of the
warnings listed below refers to your mains
operated (corded) power tool or battery
operated (cordless) power tool.
!
1. WORK AREA SAFETY
a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions
can cause you to lose control.
2. ELECTRICAL SAFETY
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed
or grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tools in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric
shock.
3. PERSONAL SAFETY
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use safety equipment. Always wear
eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Prevent accidental starting. Ensure the
switch is in the off position before plugging
in. Carrying power tools with your finger on
the switch or plugging in power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected
situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of these
devices can reduce dust related hazards.
Such preventive safety measures reduce the
risk of starting the power tool accidentally.
h) Store idle power tools out of the reach of
children and do not allow persons

4
up place, out of reach of children.
6. Do not force the tool. It will do the job better
and safer at the rate for which it was intended.
7. Use the right tool. Do not force small tools or
attachments to do the job of a heavy duty tool.
Do not use tools for purposes not intended; for
example, do not use circular saws to cut tree
limbs or logs.
8. Dress appropriately. Do not wear loose
clothing or jewellery, they can be caught in
moving parts. Rubber gloves and non-skid
footwear are recommended when working
outdoors. Wear protecting hair covering to
contain long hair.
9. Use safety glasses and hearing protection.
Also use face or dust mask if the cutting
operation is dusty.
10. Connect dust extraction equipment. If
devices are provided for the connection of dust
extraction and collection facilities ensure these
are connected and properly used.
11. Do not abuse the cord. Never carry the tool
by the cord or yank it to disconnect it from the
socket. Keep the cord away from heat, oil and
sharp edges.
12. Secure work. Use clamps or a vice to hold
the work. It is safer than using your hand and it
frees both hands to operate the tool.
13. Do not overreach. Keep proper footing and
balance at all times.
14. Maintain tools with care. Keep cutting
tools sharp and clean for better and safer
performance. Follow instructions for lubrication
and changing accessories. Inspect tool cord
periodically and if damaged have it repaired by
an authorized service facility. Inspect extension
cords periodically and replace, if damaged.
Keep handles dry, clean and free from oil and
grease.
15. Disconnect tools. When not in use, before
servicing and when changing accessories such
as blades, bits and cutters.
16. Remove adjusting keys and wrenches.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before turning it on.
17. Avoid unintentional starting. Do not carry
a plugged-in tool with a finger on the switch.
Ensure switch is off when plugging in.
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
i) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
j) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control;
k) Use the power tool, accessories and
tool bits etc., in accordance with these
instructions and in the manner intended
for the particular type of power tool, taking
into account the working conditions and
the work to be performed. Use of the power
tool for operations different from intended
could result in a hazardous situation.
5. SERVICE
a) Have your power tool serviced by
a qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power tools is
maintained.
SAFE OPERATION
1. Keep work area clean. Cluttered areas
and benches invite injuries.
2. Consider work area environment. Do not
expose power tools to rain. Do not use power
tools in damp or wet locations. Keep work
area well lit. Do not use power tools where
there is risk to cause fire or explosion.
3. Guard against electric shock. Avoid body
contact with earthed or grounded surfaces
(e.g. pipes, radiators, ranges, refrigerators).
4. Keep away from children. Do not let
visitors touch the tool or extension cord. All
visitors should be kept away from work area.
5. Store idle tools. When not in use, tools
should be stored in a dry, high or locked

5
ADDITIONAL SAFETY RULES FOR TOOL
1. Wear eye protection.
2. Keep hands out of path of saw blade. Avoid
contact with any coasting blade. It can still cause
severe injury.
3. Do not operate saw without guards in place.
Check blade guard for proper closing before each
use. Do not operate saw if blade guard does not
move freely and close instantly. Never clamp or tie
the blade guard into the open position.
4. Do not perform any operation freehand. The
work piece must be secured firmly against the
turn base and guide fence with the vise during
all operations. Never use your hand to secure the
work piece.
5. Never reach around saw blade.
6. Turn off tool and wait for saw blade to stop
before moving work piece or changing settings.
7. Unplug tool before changing blade or servicing.
8. Always secure all moving portions before
carrying the tool.
9. Stopper pin which locks the cutter head down
is for carrying and storage purposes only and not
for any cutting operations.
10. Do not use the tool in the presence of
flammable liquids or gases.
11. Check the blade carefully for cracks or
damage before operation. Replace cracked or
damaged blade immediately.
12. Use only flanges specified for this tool.
13. Be careful not to damage the arbor, flanges
(especially the installing surface) or bolt. Damage
to these parts could result in blade breakage.
14. Make sure that the turn base is properly
secured so it will not move during operation.
15. For your safety, remove the chips, small
pieces, etc. from the table top before operation.
16. Avoid cutting nails. Inspect for and remove all
nails from the work piece before operation.
17. Make sure the shaft lock is released before the
switch is turned on.
18. Be sure that the blade does not contact the
turn base in the lowest position.
19. Hold the handle firmly. Be aware that the saw
moves up or down slightly during start-up and
stopping.
20. Make sure the blade is not contacting the
work piece before the switch is turned on.
21. Before using the tool on an actual work
piece, let it run for a while. Watch for vibration or
wobbling that could indicate poor installation or a
poorly balanced blade.
18. Use outdoor extension leads. When tool
is used outdoors, use only extension cords
intended for outdoor use.
19. Stay alert. Watch what you are doing. Use
common sense. Do not operate tool when you
are tired.
20. Check damaged parts. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that it
will operate properly and perform its intended
function. Check for alignment of moving parts,
free running of moving parts, breakage of
parts, mounting and any other conditions that
may affect its operation. A guard or other part
that is damaged should be properly repaired
or replaced by an authorized service center
unless otherwise indicated in this instruction
manual. Have defective switches replaced by an
authorized service facility. Do not use the tool if
the switch does not turn it on and off.
21. Do not use other accessories. The use of
any accessory or attachment, other than those
recommended in this instruction manual may
present a risk of personal injury.
22. Have your tool repaired by a qualified
technician. This electric tool is in accordance
with the relevant safety requirements. Repairs
should only be carried out by qualified persons
using original spare parts, otherwise this may
result in considerable danger to the user.
23. This appliance is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they
have been given supervision or instruction
concerning use of the appliance by a person
responsible for their safety
24. Children should be supervised to ensure
that they don’t play with the tool.
25. If the supply cord is damaged, it must be
replaced by the manufacturer, its service agent
or similar qualified person in order to avoid a
hazard.

6
LASER SAFETY
This machine is equipped with a laser cutting
guide. This allows the operator to preview the
path of the blade through the work-piece.
The laser projects a beam when the switch
built into the top front of the carry handle is
operated.
Avoid direct eye contact with the laser
beam, and do not use on material that could
reflect the laser beam.
WARNING: Do not stare directly at the
laser beam. A hazard may exist if you
deliberately stare into the beam. Please
observe all of the following safety rules.
1. The laser beam must not be deliberately aimed
at people or animals, and must be prevented from
being directed towards the eyes of a person.
2. Always ensure that the laser beam is used only
on work-pieces that have non-reflective surfaces,
i.e. natural wood or matt surfaces etc.
3. Never exchange the laser module assembly for
a different type or class of laser.
4. Repairs to the laser module must only be
conducted by Nova Gear or their authorized agent.
5. The Laser Cutting Guide gives the operator
a useful indication as to the path of the blade.
However it should not be regarded as exact or as
a substitute for the accurate and careful marking
out of the work-piece.
Conducting a ‘dry run’ (the cutting head is lowered
with the machine disconnected from the power
supply), will confirm the actual entry position of
the blade into the work piece.
WARNING: The Laser unit fitted to this
tool is a class 2 with a maximum
radiation of 1mW and 650nm wavelength.
CLASS 2 LASER RADIATION
DO NOT STARE INTO THE LASER BEAM
!
!
22. Wait until the blade attains full speed before
cutting.
23. Stop operation immediately if you notice
anything abnormal.
24. Do not attempt to lock the trigger in the on
position.
25. Be alert at all times, especially during
repetitive, monotonous operations. Do not be
lulled into a false sense of security. Blades are
extremely unforgiving.
26. Always use accessories recommended in
this manual. Use of improper accessories such
as abrasive wheels may cause an injury.
27. Do not use the saw to cut other than wood,
aluminum or similar materials.
28. Connect miter saws to a dust collecting
device when sawing.
29. Select saw blades in relation to the material
to be cut.
30. Take care when slotting.
31. Replace the kerf board when worn.
32. Do not use saw blades manufactured from
high speed steel.
33. Some dust created from operation contains
chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of
these chemicals are:
• lead from lead-based-painted material and,
• arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area and
work with approved safety equipment, such as
those dust masks that are specially designed to
filter out microscopic particles.
34. To reduce the emitted noise, always be sure
that the blade is sharp and clean.
35. The operator is adequately trained in the
use, adjustment and operation of the machine.
36. Use correctly sharpened saw blades.
Observe the maximum speed marked on the
saw blade.
37. Refrain from removing any off cuts or other
parts of the work piece from the cutting area
whilst the tool is running and the saw head is
not in the rest position.

7
INTENDED USE
This product is a double bevel sliding
compound mitre saw and has been designed
to be used with special TCT blades. Only use
accessories designed for use in this machine
and/or those recommended specifically
for Nova Gear products. When fitted with an
appropriate blade this machine can be used
to cut:
› Wood
› Wooden products such as plywood,
chipboard, blockboard, hardboard, MDF etc.
You should always:
› Work in a well-ventilated area.
› Work with approved safety equipment, such
as dust masks that are specially designed to
filter microscopic particles.
TECHNICAL SPECIFICATIONS
SPECIFICATIONS NG-250 MITRE SAW
Product code 40066
Warranty 3 years
Power 1800W
Voltage / frequency 230-240V ~ 50Hz
No-load speed 4500 RPM
Maximum blade diameter 255mm
No. of teeth 40
Bore size 30mm
Kerf 3mm
Cutting capacity 0° 340mm x 80mm
Cutting capacity 45° (mitre) 340mm x 40mm
Cutting capacity 45° (bevel) 240mm x 80mm
Cutting capacity 45° (compound) 240mm x 40mm
Recommended max duty cycle 30 mins
Laser class 2
Weight 26kg

1
8
15
14
16
7
10
2
17
6
18
4
5
20
19
11
3
13
24
12
23
22
21
9
8
PRODUCT OVERVIEW
ACCESSORIES
1. Saw blade
2. Hold down clamp
3. RH side support bar (fitted)
4. LH side support bar (fitted)
5. Hex key
6. Wrench
7. Dust bag
IDENTIFICATION
1. Adjustable laser assembly
2. Laser light on/off switch
3. On/off trigger
4. Cutting handle
5. Carry handle
6. Upper blade guard
7. Rotating blade guard
8. Clamp assembly lock
9. Head locking pin
10. Blade
11. Dust bag
12. Bevel angle indicator
13. Fence
14. Mitre angle indicator
15. Mitre table
16. Table insert (kerf plate)
17. Mitre table lock
18. Safety guard release lever
19. Slide bars
20. Slide lock
21. Bevel lock knob
22. Bevel rotation handle
23. Side support bars
24. Support bar knob

9
SET-UP AND ADJUSTMENTS
3. The Mitre Saw has been shipped with the
cutting head in the locked down position. To
release the cutting head, push down on the
operating handle, pull the head locking pin
(Fig. 2) and gently raise the cutting head.
TRANSPORTATION
Ensure the Mitre Saw is turned off and
disconnected from the power source before
transporting. Lift the Mitre Saw only when the
cutting head is in the locked down position.
Only lift the Mitre Saw by the carry handle
or outer castings. Do not lift the Mitre Saw
using the retractable safety guard or the
operating handle.
BENCH MOUNTING
The base of the Mitre Saw has four bench
mounting holes that can be used to mount it
to a workbench or mitre saw stand (Fig. 3).
1. Mount the Mitre Saw onto a workbench or
mitre saw stand. Ensure the surface is level
and balanced.
2. Use four screws and bolts (not included)
to secure the Mitre Saw to the workbench or
mitre saw stand.
NOTE: If required, the Mitre Saw can be
mounted onto a 18mm piece (or thicker) of
plywood which can then be clamped to the
work bench or mitre saw stand. This
UNPACKING
1. Remove the packaging materials from
around the Mitre Saw and remove all parts
from the packaging.
2. Using the carry handle (Fig. 1), carefully lift
the Mitre Saw from the packaging and place
it on a level work surface.
Warning: Do not lift the Mitre Saw
whilst holding on to the guards. Use
the carry handle.
!
Fig.1
Head locking pin Fig.2
Fig.3

10
provides the flexibility to transport the Mitre
Saw to other work areas.
Note: Ensure the mounting surface is not
warped as an uneven surface can cause
binding and inaccurate cutting.
RELEASING THE HEAD LOCKING PIN
The head locking pin is used to hold the
cutting head down when transporting
or storing the Mitre Saw. The Mitre Saw
must not be used when it is in lockdown
position.
1. To release the cutting head push down
on the operating handle and pull the
head locking pin. Rotate the pin a quarter
to secure it in the released position (Fig. 2).
2. Gently raise the cutting head.
ADJUSTING THE MITRE ANGLE
The mitre table lock knob is used to lock
the rotating mitre table at the required
mitre angle.
The Mitre Saw cuts from 0° to 45° both left
and right. The rotating mitre table features
positive stops at 0°, 15°, 22.5°, 30° and 45°
for quick and accurate setting of common
mitre angles. The mitre angle indicator
shows what mitre angle the Mitre Saw is
set to (Fig. 4).
To adjust the mitre angle proceed as
follows:
1. Rotate the mitre table lock to unlock it
(Fig. 5).
2. You can now set the desired mitre angle
by rotating the mitre table to the left or
right, using the mitre angle indicator to
select the required mitre angle.
3. The mitre table will stop at each
common cutting angle.
Warning: Ensure the mitre table lock
knob is tight before making a cut. If
it is not secured, the table may move
during operation and cause serious
personal injury.
!
Mitre table lock Fig.5
Mitre angle indicator Fig.4

11
ADJUSTING THE BEVEL ANGLE
The bevel lock knob is used to lock the
cutting head at the required bevel
angle. The Mitre Saw bevel cuts from 0° to
45°.
1. Pull the bevel lock knob to release the
bevel lock (Fig. 6).
2. Rotate the handle (Fig. 7) to release
the lock. Rotate the cutting head to the
required bevel angle as shown by the bevel
angle indicator (Fig. 8).
3. Turn the bevel rotation handle until firm.
Push the bevel lock knob to lock into place.
LOCKING AND UNLOCKING THE SLIDING
MECHANISM.
Always lock the sliding mechanism before
transporting or storing the saw.
To unlock it, loosen the slide lock (Fig. 9)
by turning it counterclockwise. To lock
it, tighten the slide rail lock by turning it
clockwise.
CHANGING THE BLADE
When fitting a new blade, check the
squareness of the blade to the mitre
table prior to use.
Refer to the Maintenance section of this
manual for instructions.
Warning: Ensure the bevel lock knob
is tight before making a cut. If it is not
secured, the cutting head may move
during operation and cause serious
personal injury.
!
Fig.6
Fig.7
Fig.8
Bevel lock knob
Bevel rotation
handle
Bevel angle
indicator
Fig.9
Slide lock

12
SIDE SUPPORT BARS
When working with long work pieces, the
side support bars provide additional
support to the work piece during the
cutting operation.
1. Rotate the support bar knob to release
the support bar (Fig. 13).
2. Pull out the support bar to the desired
length.
3. To secure the side support bar tighten
the side support bar knob.
4. Repeat for the opposite side.
RETRACTABLE SAFETY GUARD AND LOCK
The retractable safety guard provides
protection from both sides of the blade (Fig.
10). It retracts over the upper fixed blade
guard as the saw is lowered into the work
piece.
When in operation, before lowering the
cutting head the safety guard release lever
must be released. This is done by pressing
the safety guard release lever (Fig. 11).
DUST BAG
The dust bag fits over the dust extraction
port.
NOTE: Empty the dust bag when it becomes
2/3 full. It is advised to wear a dust mask
when disposing of the dust materials.
To install or remove the dust bag follow the
procedure below:
1. Squeeze the dust bag clamp and place
the opened hole over the dust extraction
port (Fig. 12).
2. Release the dust bag clamp.
3. To remove, squeeze the clamp and pull
the bag off taking care not to spill the
contents.
NOTE: A workshop vacuum may be attached
to the dust extraction port if required. Follow
manufacturers instructions.
Fig.10
Fig.12
Fig.13
Safety guard release lever
Support bar knob
Fig.11

13
REAR SUPPORT BAR
The rear support bar provides additional
stability for the mitre saw base.
1. Loosen the Phillips head screws on the
base of the mitre saw.
2. Insert the rear support bar through the 2
holes at the rear of the mitre saw.
3. Tighten the Phillips head screw to secure
the rear support bar.
WOOD CLAMP
The wood clamp is designed to keep your
work piece stable whilst cutting (Fig. 15).
Ensure your work piece is securely in place
before cutting.
OPERATION
TURNING ON AND OFF
1. To turn the Mitre Saw on, depress and
hold the on/off switch (Fig. 16).
2. To turn the Mitre Saw off, release the on/
off switch.
OPERATING THE LASER BEAM
The laser can be used as a guide when
cutting and can be adjusted to suit your
personal preference. To turn the beam on,
press the laser light on/off switch (Fig. 17).
Caution: Do not use the Mitre Saw to
cut metal or masonry.
!
Fig.14
Fig.15
Fig.16
On/off switch
Fig.17
Laser on/off
switch

14
3. Place the work piece flat on the rotating
mitre table with one edge securely against
the rear fence. If the work piece is warped,
ensure the convex side is against the rear
fence.
4. When cutting long pieces of timber,
support the opposite end of the timber
with the side support bars, a roller stand or
a work surface (bench) that is level with the
rotating mitre table.
5. Before turning the Mitre Saw on, perform
a dry (test) run of the cutting operation
to check that there are no problems and
everything is correctly adjusted.
NOTE: Before performing a cut, ensure the
blade is at full speed. Failure to do this
will cause the blade to become blunt and
cause the blade to lock-up.
8. Turn on the Mitre Saw, wait for the blade
to reach full speed and then lower the
cutting head whilst pushing the blade
safety guard release lever so the blade
starts cutting the work piece.
9. Release the on/off switch when the cut is
Warning: Ensure the mitre table lock
knob is tight before making a cut. Failure
to do so may result in the rotating mitre
table moving during operation and
cause serious personal injury.
!
STRAIGHT AND MITRE CUTTING
A straight cut is made by cutting across the
grain of the work piece. A 90° straight cut
is made with the mitre scale set in the 0°
position (Fig. 18).
Mitre cuts are made with the mitre scale
set at an angle other than 0° (Fig. 19).
1. Ensure the cutting head is raised. If the
head locking pin is locked in place, pull
the head locking pin and gently raise the
cutting head.
2. Set the desired mitre angle following
the steps in the 'adjusting the mitre angle'
section.
Fig.18
Fig.19

15
complete and allow the blade to stop
rotating before raising the cutting head.
This is required for safe operation of the
unit to prevent personal injury.
BEVEL CUTTING
A bevel cut is made by cutting across the
grain of wood with the blade angled to the
rotating mitre table. The mitre scale is set
to 0° and the blade can be set at an angle
between 0° and 45° (Fig. 20).
1. Ensure the cutting head is raised. If
the head locking pin is locked in place,
push down on the operating handle pull
the head locking pin and gently raise the
cutting head.
2. Rotate the mitre table until the pointer
aligns with 0° on the mitre scale by
following the steps in the 'adjusting the
mitre angle' section.
3. Tighten the mitre table lock knob.
4. Set the desired bevel angle by following
the steps in the 'adjusting the bevel angle'
section.
5. Place the work piece flat on the rotating
mitre table with one edge securely against
the rear fence. If the work piece is warped,
ensure the convex side is against the rear
fence.
6. When cutting long pieces of timber,
support the opposite end of the timber
with the side support bars, a roller stand or
a work surface (bench) that is level with the
rotating mitre table.
7. Before turning the Mitre Saw on, perform
a dry (test) run of the cutting operation
to check that there are no problems and
everything is correctly adjusted.
NOTE: Before performing a cut, ensure the
blade is at full speed. Failure to do this
Warning: Ensure the mitre table lock
knob is tight before making a cut. Failure
to do so may result in the rotating mitre
table moving during operation and
cause serious personal injury.
!
Fig.20

16
!
COMPOUND MITRE CUT
A compound mitre cut involves using a
mitre angle and a bevel angle at the same
time (Fig. 21). It is used to make picture
frames, cut mouldings, make boxes with
sloping sides and roof framing. Always
test cut on a piece of scrap wood before
cutting into the final work piece.
1. Ensure the cutting head is raised. If the
head locking pin is locked in place, pull
the head locking pin and gently raise the
cutting head.
2. Set the desired mitre angle following
the steps in the 'adjusting the mitre angle'
section.
3. Set the bevel angle by following the
steps in the 'adjusting the bevel angle'
section.
4. Place the work piece flat on the rotating
mitre table with one edge securely against
the rear fence. If the work piece is warped,
ensure the convex side is against the rear
fence.
5. When cutting long pieces of timber,
support the opposite end of the timber with
the side support bars, a roller stand or a
work surface (bench) that is level with the
rotating mitre table.
6. Before turning the Mitre Saw on, perform
Warning: Ensure the mitre table lock
knob is tight before making a cut. Failure
to do so may result in the rotating mitre
table moving during operation and
cause serious personal injury.
will cause the blade to become blunt and
cause the blade to lock-up.
8. Turn on the Mitre Saw, wait for the blade
to reach full speed and then lower the
cutting head whilst pushing the safety
guard release lever so the blade starts
cutting the work piece.
9. Release the on/off switch when the cut
is complete and allow the blade to stop
rotating before raising the cutting head.
Fig.21

17
a dry (test) run of the cutting operation to
check that there are no problems and
everything is correctly adjusted.
NOTE: Before performing a cut, ensure the
blade is at full speed. Failure to do this will
cause your blade to become blunt and
cause the blade to lock-up.
7. Turn on the Mitre Saw, wait for the blade
to reach full speed and then lower the
cutting head whilst pushing the safety
guard release lever so the blade starts
cutting the work piece.
8. Release the on/off switch when the cut is
complete and allow the blade to
stop rotating before raising the cutting
head. This is required for safe operation
of the unit to prevent personal injury.
SLIDE CUT
These machines are equipped with a
sliding carriage system (Fig. 22) to assist
with cutting wide pieces.
Loosening the sliding carriage lock
will release the carriage and allow
the cutting head to move forwards and
backwards. The saw blade is lowered into
and through the front edge of the work-
piece and then pushed to the rear of the
machine to complete a cut.
1. Position the work-piece on the table and
against the fence and secure with clamp(s)
as appropriate.
2. Loosen the slide lock screw (Fig. 23).
3. Grasp the cutting handle and pull the
cutting head forward until the arbor (centre
of saw blade) is directly over and above the
front edge of the work-piece.
4. Operate the ON/OFF trigger switch and
allow the saw blade to reach full speed.
5. Operate the safety guard release lever to
release the cutting head.
6. Push the cutting handle all the way down
and cut through the leading edge of the
work-piece.
7. Gently push the cutting handle backwards
towards the fence completing the cut.
8. Always push the cutting head to the full
Fig.23
Slide lock
Fig.22

18
!
Warning: Never pull the cutting head
and spinning blade towards you when
making a sliding cut. The blade may try
to climb up on top of the work-piece,
causing the cutting head to ‘kickback’
forcefully.
DEPTH STOP
The adjustable depth stop is located on
the left hand side of the cutting head.
The downward travel of the cutting head
can be limited so that the saw blade does
not completely cut through the work-piece.
This facility allows you to cut slots in a
work-piece.
NOTE: The depth stop is usually employed
in conjunction with slide cutting.
NOTE: It is advisable that the depth of cut
is checked using a scrap piece of timber to
ensure that the slot cut is correct.
By making a cut in the work-piece,
and then repeating the cut on the
work piece slightly repositioned to the left
or right, it is possible to perform trenching
cuts.
To use the depth stop follow the procedure
below:
1. Deploy the depth stop ‘stop plate’.
2. Ease the ‘stop plate’ fully to the left.
3. Loosen the locking nut (Fig. 24).
4. Adjust the depth stop screw to limit the
saw blades travel to the required depth.
5. Once set to the desired depth, tighten the
locking nut against the retaining
bracket to lock the depth stop screw and
ensure that there is no movement.
6. When cutting is complete, return the
depth screw to its normal service position.
This will allow the cutting head to be
locked in the down position by the head
latching pin.
7. Return the ‘stop plate’ to its normal
service position.
Fig.24
rear position during each cut.

19
1. Ensure the plug is disconnected from the
mains power supply.
2. Raise the cutting head.
3. Loosen and remove the cross headed rear
fixing screw to the 'D' shaped arbor plate (Fig.
25).
4. Release the lower blade guard operating the
linkage by loosening and then removing the
cross headed pivot screw (Fig 26).
5. Operate the lower safety guard release lever.
6. Rotate the lower guard up over the upper
blade guard (Fig. 27).
7. Rotate the 'D' shaped arbor guard plate
slightly to give greater access to the machines
arbor.
Caution: Ensure that any spacers and
spindle rings that may be required
suit the spindle and blade that are fitted.
!
MAINTENANCE
POWER CABLE MAINTENANCE
If the power cable needs replacing, the
task must be carried out by an electrician
or a power tool repairer in order to avoid a
safety hazard.
CHANGING THE BLADE
Warning: Always ensure the Mitre Saw
is switched off and the plug is removed
before performing any adjustments or
maintenance procedures.
Caution: Never try to use a blade that
is larger than the stated capacity of the
Mitre Saw. It might come into contact
with the blade guards and risk personal
injury or damage to the Mitre Saw. This
will not be covered under warranty.
!
!
Caution: Never use a blade that is too
thick to allow the outer blade washer
to engage with the flats on the spindle.
It will prevent the blade screw from
properly securing the blade onto the
spindle.
!
Fig.25
Fig.26
Fig.27
Rear fixing
screw
Pivot screw

20
8. Press the arbor lock button to lock the
arbor. Using the supplied spanner, loosen
and remove the arbor screw and remove
the washer and outer blade flange (Fig. 28,
29, 30). Remove the blade (Fig. 31).
NOTE: The arbor screw is reverse threaded.
Turn to the right to loosen and to the left
to tighten. The inner blade flange can be
left in the service position, but it must be
checked to ensure that it is clean and free
from any debris.
9. Install the new blade (Fig. 32). Make sure
the rotation arrow on the blade matches
the rotation arrow on the upper blade
guard.
Warning: To ensure the correct blade
rotation always install the blade with
the blade teeth pointing downwards.
Ensure the arrow direction on the blade
corresponds with the arrow on the
upper blade guard.
!
10. Install the outer blade flange, washer
and arbor screw.
11. Lock the arbor and tighten the arbor
screw using moderate force, but do not
overtighten.
12. Ensure the spanner is removed and the
arbor lock has been released by rotating
the blade by hand.
13. Return the 'D' shaped arbor guard plate
to its service position and replace its fixing
screw.
14. Return the lower blade guard operating
linkage to its service position and replace
the pivot screw.
15. Check the installation has been
successful by raising and lowering the
cutting head several times. Observe
and ensure the blade guard is operating
correctly.
Fig.32
Fig.31
Fig.28
Fig.29
Fig.30