
Q-390/MCH 36Electric Nitrox System
NUVAIR
Q-390/MCH36 Nitrox system User Manual Page 3
Table of Contents
Introduction
1.0 Introduction ..................................................................................................................................... 4
2.0 Safety Warnings and Warning Graphics Defined............................................................................. 5
3.0 Safety and Operation Precautions ................................................................................................... 7
4.0 Legal Precautions ............................................................................................................................ 8
5.0 Theory of Operation ........................................................................................................................ 9
6.0 Low Pressure Air Compressor Technical Data …………………………………………………………. 10
7.0 High Pressure Compressor Technical Data ………………………………………..…………..…........ 11
8.0 System Components ………………………………………...........…………………………………….....12
9.0 Nitrox System Specifications ............................................................................................................13
10.0 Nitrox System Component Identification……………...…………........................................................ 14
11.0 System Drawing/Schematic …………………………………………….………………………………….17
12.0 System Flow Chart ……………………………………………………………………………………….… 18
Setup, Operation, and Maintenance
13.0 Installing the Nitrox System ……………........................................................................................... 19
13.1 Precautions ......................................................................................................................... 19
13.2 Attaching Nitrogen Discharge Hose (Optional) ................................................................... 19
13.3 Electrical Power Connection .............................................................................................. 20
13.4 Check Compressor Lubricant Levels …………………………………………………………… 21
13.5 Control Panel Identification……………………………………………………………………….21
14.0 Pre-Operation Instructions ............................................................................................................... 22
14.1 Oxygen Analyzer Calibration............................................................................................... 22
15.0 Producing nitrox ............................................................................................................................... 24
15.1 Flow to Membrane and Setting Proper Pressure................................................................ 24
15.2 Final Adjustments Before Pumping Nitrox ......................................................................... 24
15.3 Pumping Nitrox ................................................................................................................... 26
15.4 Pumping Air ......................................................................................................................... 28
15.5 Shutting Down ..................................................................................................................... 28
16.0 Nitrox Operational Notes .................................................................................................................. 29
16.1 Correlation of Feed Air Pressure to Oxygen Content .......................................................... 29
16.2 Hot Fills ............................................................................................................................... 29
17.0 Maintenance ..................................................................................................................................... 30
17.1 Daily Maintenance ............................................................................................................... 30
17.2 Routine Maintenance .......................................................................................................... 31
17.3 Compressor lubricant .......................................................................................................... 32
17.4 LP Feed Air Filtration and Bowls........................................................................................ 34
17.5 LP Filtration Inspection …………………………………………………………………………. 34
17.6 Changing LP Filtration Elements ……………………………………………………………… 35
17.7 HP Compressor Filtration .............……………………………............................................. 36
18.0 Spare Parts List …………................................................................................................................. 37
19.0 Service Record Log ......................................................................................................................... 38
20.0 Appendix .......................................................................................................................................... 39
20.1 Supply and Breathing Air Specifications ..............................................................................39
20.2 Filter Element Life Factors .................................................................................................. 39
Material Safety Data Sheets ............................................................................................................ 40
Owner’s Warranty Responsibilities ………………………………....................................................... 43
Warranty …………………………………………………………………………………………………….. 42
Additional Record of Changes ……………………………………………………………………………. 43
Separate Manuals Included:
Nuvair Pro O2TM Oxygen Analyzer Operation Manual
Coltri MCH-36 High Pressure Compressor Manual