Nuvair Champion LP User manual

Operation Manual
Nuvair Champion LP
Diesel/Electric
rev. 050112

Nuvair Champion LP
NUVAIR rev.010512
Champion LP Operation Manual Page 2
If you have any questions on this equipment please contact Technical Support at:
Nuvair
2949 West 5th St.
Oxnard, CA 93030
Phone: [phone]
FAX: [phone]
Email: [e-mail]
Hours: Monday through Friday
8:00 AM to 5:00 PM PST USA
This Operation Manual contains important safety information and should always be available to those
personnel operating this equipment. Read, understand, and retain all instructions before operating
this equipment to prevent injury or equipment damage.
Every effort was made to ensure the accuracy of the information contained within. Nuvair, however,
retains the right to modify its contents without notice. If you have problems or questions after reading
the manual, stop and call Nuvair at 1-805-815-4044 for information.

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Champion LP Operation Manual Page 3
Table of Contents
Introduction
1.0 Introduction …………………………………….................................................................................. 4
2.0 Safety Warnings ……………………… …………………….............................................................. 5
3.0 Safety and Operation Precautions ……………………………..........................................................6
4.0 Legal Precautions ……………………………………........................................................................7
5.0 System Components and Overview R15..………......................................………......………….... 8
System Components and Overview R30…………......................................………......…………....9
6.0 System Components Identification Diesel….……....................................................…………….....10
7.0 System Components Identification Electric…….......................................................…………….....11
Setup, Operation, and Maintenance
8.0 Theory Of Operation …………..…………………………………….…………………………………… 12
9.0 Assembly Preparation ……………………………………..................................................................12
10.0 Set-Up and Assembly …………………………….............................................................................12
10.1 Power Connections………………………...….......................................................................12
10.2 Proper Rotation ………………………………………………………………………………….. 12
11.0 Operation …………………………………………………………………………………………………. 13
11.1 Shutdown ………………………………………………………………………………………… 13
12.0 Operation Notes ………………………………………………………………………………………….. 14
13.0 Maintenance …………………………………….................................................................................14
13.1 Routine Maintenance …………………………….…..............................................................14
13.2 Compressor Lubricant …………………………………..........................................................15
14.0 LP Filtration ……….……………………………………......................................................................16
14.1 Filtration Inspection ……………………………………………………………………………… 16
14.2 Changing Filtration Elements ……………………………………………………………………17
14.3 Changing Air Intake Filtration …………………………………………………………………... 17
14.4 Air Intake Extension ………………………………………………………………………………17
15.0 Spare Parts List …………….……………………………................................................................... 18
16.0 Service Record Log …………………….……………..................................................……………… 19
Appendix ……………………………………..............................................................…………………………20
Material Safety Data Sheets ……………………………………........................................................ 20
Warranty ……………………………………………………………………..……………..……………... 21
Options Available………………………………………………………………………………………..... 22
Separate Manuals Included:
Champion R15 or R30 Compressor Operation & Maintenance Instructions
Yanmar or Kohler Diesel Manual
WEG or Baldor Electric Motor Manual

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Champion LP Operation Manual Page 4
1.0 Introduction
Nuvair has taken extreme care in providing you with the information you will need to operate this
system. However, it is up to you to carefully read this manual and make the appropriate decisions
about system safety.
This manual will assist you in the proper set-up, operation and maintenance of the Nuvair Champion
LP Breathing Air Compressor System. Be sure to read this entire manual and the included Champion
manual and engine or electric motor manuals included.
Throughout this manual we will use certain words to call your attention to conditions, practices or
techniques that may directly affect your safety. Pay particular attention to information introduced by
the following signal words:
Indicates an imminently hazardous situation, which if not avoided, will result in serious personal injury
or death.
Indicates a potentially hazardous situation, which if not avoided, could result in serious personal injury
or death.
Indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Notifies people of installation, operation or maintenance information which is important but not
hazard-related.

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Champion LP Operation Manual Page 5
2.0 Safety Warnings
This equipment is used to provide breathing gas for the purpose of underwater life support. Read this
manual in its entirety. Failure to heed the warnings and cautions contained in this document may
result in severe injury or death.
The equipment you will be using to manufacture air will expose you to both low and high-pressure gas.
Gas, even under moderate pressures, can cause extreme bodily harm. Never allow any gas stream to
be directed at any part of your body.
Any pressurized hose can cause extreme harm if it comes loose or separates from its restraint (or
termination) while under pressure and strikes any part of your body. Use appropriate care in making
and handling all gas connections.
Never mix the Compressor Lubricant with other lubricants. If unsure of
compressor lubricant remove all existing lubricant and replace with the proper
breathing air compressor lubricant prior to use. The use of improper lubricants can
lead to un-safe air quality, which may cause serious personal injury or death.
Warnings Graphics Defined:
Moving belts Electrocution Fire Eye protection Gas inhalation
Skin damage Explosion Explosion Electrocution Machinery
Abbreviations commonly used in this manual:
P.S.I. Pounds Per Square Inch C.F.M. Cubic Feet Per Minute
R.P.M. Rotations Per Minute L.P. Low Pressure
L/min Liters Per Minute CO Carbon Monoxide
CO2 Carbon Dioxide

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Champion LP Operation Manual Page 6
3.0 Safety And Operation Precautions
Because a Compressor is a piece of machinery with moving and rotating parts, the same precautions
should be observed as with any piece of machinery of this type where carelessness in operations or
maintenance is hazardous to personnel. In addition to the many obvious safety precautions, those listed
below must also be observed:
1) Read all instructions completely before operating any compressor.
2) For installation, follow all local electrical and safety codes, as well as the National Electrical Code
(NEC) and the Occupational Safety and Health Administration (OSHA) standards.
3) Electric motors must be securely and adequately grounded. This can be accomplished by wiring with a
grounded, metal-clad raceway system to the compressor starter; by using a separate ground wire
connected to the bare metal of the motor frame; or other suitable means.
4) Protect all power cables from coming in contact with sharp objects. Do not kink power cables and
never allow the cables to come in contact with oil, grease, hot surfaces, or chemicals.
5) Make certain that power source conforms to the requirements of your equipment.
6) Pull main electrical disconnect switch and disconnect any separate control lines, if used, before
attempting to work or perform maintenance. “Tag Out” or “Lock Out” all power sources.
7) Do not attempt to remove any parts without first relieving the entire system of pressure.
8) Do not attempt to service any part while System is in an operational mode.
9) Do not operate the System at pressures in excess of its rating.
10)Do not operate compressor at speeds in excess of its rating.
11)Periodically check all safety devices for proper operation. Do not change pressure setting or restrict
operation in any way.
12)Be sure no tools, rags or loose parts are left on the Compressor System.
13)Do not use flammable solvents for cleaning the Air Inlet Filters or elements and other parts.
14)Exercise cleanliness during maintenance and when making repairs. Keep dirt away from parts by
covering parts and exposed openings with clean cloth or Kraft paper.
15)Do not operate the compressor without guards, shields, and screens in place.
16)Do not install a shut-off valve in the compressor discharge line, unless a pressure relief valve, of
proper design and size, is installed in the line between the compressor unit and shut-off valve.
17)Do not operate in areas where there is a possibility of inhaling carbon monoxide, carbon dioxide,
nitrogen, or flammable or toxic fumes.
18)Be careful when touching the exterior of a recently run electric, gasoline, or diesel motor - it may be
hot enough to be painful or cause injury. With modern motors this condition is normal if operated at
rated load - modern motors are built to operate at higher temperatures.
19)Inspect unit daily to observe and correct any unsafe operating conditions found.
20)Do not “play around” with compressed air, or direct air stream at body, this can cause injuries.
21)Compressed air from this machine absolutely must not be used for food processing or breathing air
without the properly maintained downstream filters, purifiers, controls and periodic air quality testing.
22)Always use an air pressure-regulating device at the point of use, and do not use air pressure greater
than marked maximum pressure.
23)Check hoses for weak or worn conditions before each use and make certain that all connections are
secure.
The user of any Compressor System manufactured by Nuvair is hereby warned that failure to follow the
preceding Safety and Operation Precautions can result in injuries or equipment damage. However, Nuvair
does not state as fact or does not mean to imply that the preceding list of Safety and Operation
Precautions is all-inclusive, and further that the observance of this list will prevent all injuries or equipment
damage.

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Champion LP Operation Manual Page 7
4.0 Legal Precautions
It is highly recommended that a Dive log be maintained when using an Air Compressor on a job site
to document the following information. This log must be of permanent binding style with no loose
pages.
♦Date and time of day
♦Job Name & Number
♦Supplier’s check of air quality plus signature and date
♦MOD (Maximum Operating Depth) in user’s handwriting
Proper air analysis tested on a quarterly basis and comprehensive maintenance is the best way to assure
proper, safe, and economical air production.
While Nuvair manufactures LP compressors for commercial diving use, Nuvair does not determine
the regulations and or standards governing the use of “Air Compressor Systems”. Operators of Nuvair
compressors should consult your local and or national government and or managing bodies to
determine the regulation obligations necessary to operate a Nuvair Compressor for divers and
breathing air use.
In the U.S. and Canada regulators include, but are not limited to:
OSHA
US Coast Guard
US Military- Army, Navy, Marines, Air Force
CSA International
ANSI
ACDE
ADCI
USACE
ACDE
AAUS
NFPA
Some of the regulations in print pertain to the actual compressor equipment and others pertain to the
Contractors and Dive Team.
You should be clear of any regulations, standards and requirements that are present for your use of a
Nuvair Compressor before operating the compressor.
Nuvair can manufacture your Compressor package to meet any regulatory standards. Please provide
us with the standards you operate under and we can provide you with the proper equipment to meet
those standards or regulations.

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Champion LP Operation Manual Page 8
5.0 System Overview
The Nuvair Champion LP Breathing Air Compressor system is designed to be open with good access to
components, yet good moving part protection while it is running. This package is for use to supply low
pressure surface supplied air direct to divers.
The operator should be able to produce Air with a minimum of start-up hassles.
Champion R15:
•Air Supply and Regulated Air Input Gauges
•1 Air Intake Filters
•Hankison Series 20 LP Filtration to .003 PPM Oil Vapor for divers
•NUVAIR 455 FDA Approved Food Grade Compressor Lubricant in R15 block
•Open design 60 gallon tank mount standard
•Option: Heavy Duty Marine Grade Aluminum Frame with wheels, handles, lifting eye, and fork lift slots
•Vibration Isolation Mounts
•1 x Low-pressure Two Stage Compressor
•Option: 1 x 1 Gallon ASME LP Surge Tank with ½” delivery ball valve
Yanmar or Kohler 10 HP diesel engine with electric start.
or
•WEG or Baldor Electric Motor 5hp
Air Compressor Technical Data:
•LP Compressor 5 or 10 HP 20.7cfm@175psi
Maximum Block Output Pressure: 200 PSI (13.75 BAR)
Final System Discharge Pressure: 200 PSI (13.75 BAR)
Dual Control Head Unloaders
Number of Stages: 2
Number of Cylinders: 2
Package Free Air Delivered Max: 20.7 CFM (586 L/Min)
Lubricant: NUVAIR 455
Condensate Drain Manual
Suggested Maintenance Intervals:
Replace Nuvair 455 Lubricant: in R15 200 Hours or yearly
LP Filtration Elements 100 Hours or yearly
(Nuvair recommends checking filter elements for moisture and proper operation daily.)
Typical Specification For Grade-D Air:
•O2 Percentage: 20-22
•CO2: 1000 PPM
•CO: 10 PPM
•Hydrocarbons: 25 PPM
•Odor: None

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Champion LP Operation Manual Page 9
Champion R30:
•Air Supply and Regulated Air Input Gauges
•1 Air Intake Filters
•Hankison Series 24 LP Filtration to .003 PPM Oil Vapor for divers
•NUVAIR 455 FDA Approved Food Grade Compressor Lubricant in R15 block
•Open design 120 gallon tank mount standard
•Option: Heavy Duty Marine Grade Aluminum Frame with wheels, handles, lifting eye, and fork lift slots
•Vibration Isolation Mounts
•1 x Low-pressure Two Stage Compressor
•Option: 1 x 1 Gallon ASME LP Surge Tank with ½” delivery ball valve
•Kohler 25HP diesel or Kohler 23 HP Gas engine with electric start.
or
•WEG or Baldor Electric Motor 15hp or20hp
Air Compressor Technical Data:
•LP Compressor 39-59 cfm@175psi
Maximum Block Output Pressure: 200 PSI (13.75 BAR)
Final System Discharge Pressure: 200 PSI (13.75 BAR)
Dual Control Head Unloaders
Number of Stages: 2
Number of Cylinders: 2
Package Free Air Delivered Max: 39-59 CFM (1104-1670 L/Min)
Lubricant: NUVAIR 455
Condensate Drain Manual
Suggested Maintenance Intervals:
Replace Nuvair 455 Lubricant: in R30 200 Hours or yearly
LP Filtration Elements 100 Hours or yearly
(Nuvair recommends checking filter elements for moisture and proper operation daily.)
Typical Specification For Grade-D Air:
•O2 Percentage: 20-22
•CO2: 1000 PPM
•CO: 10 PPM
•Hydrocarbons: 25 PPM
•Odor: None

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Champion LP Operation Manual Page 10
6.0 System Component Identification:
The Champion R15 system is a self-contained, portable, low pressure delivery package capable of
supplying Air for the divers use.
The system utilizes a Champion R15 low-pressure compressor that is mounted together with 10hp
Yanmar or Kohler Diesel Engine or 5hp WEG or Baldor electric Motor in a rigid, aluminum frame or
on a volume tank. The system components include: Marine Grade Frame, Compressor and motor.
All of the component assemblies and parts are mounted to facilitate easy set-up, operation, and
transport.
Champion R15 Diesel Compressor System Components
See Yanmar Manual
for Yanmar Operation
R15 Oil Drain
Champion R15
Intake Filter
Diesel Exhaust.
Keep exhaust away
from compressor air
intakes.
Increase height if
necessary
CO in Exhaust Can Kill
(Optional) HF20-7
Oil Vapor Removal
No Auto Drain
Visually Check for Moisture
Daily
(optional) HF20-1
Coalescing Filter
With Auto Drain
(Optional) HF20-5
Oil & Particulates
With Auto Drain
Electric
Start
option
Engine Fuel
Fill Cap
Belt Guard
Do Not
Remove while in
Operation
Compressor
Air Pressure
Available Options Necessary for Using the Champion
Compressors for Diving
LP Diver Air Filtration
Volume Tank
High Temp Sensor for Compressor Block
CO Analyzer- Shutdown, lights, Alarm
Regulator
Low Pressure Switch
Low Oil Level Switch
Low Pressure Switch
Be sure to check with your local agency for standards
that require options to be in place before using the
Champion Compressors for working divers.
Over Pressure
Relief
Oil Fill
Oil Sight
Gauge

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Champion LP Operation Manual Page 11
7.0 Champion R30e Compressor System Component Identification with Options
Available Options to consider:
*Volume Tank- With pressure gauge, pressure relief valve, on/off valve and drain
*LP Diver Filtration- 3 stage filtration or 4 stage filtration
**High Temp Sensor- To warn if compressor is running hot
**CO Analyzer- Will monitor CO levels of air supply being delivered to the diver manifold
*These items are required to use the compressor package for “Diver Breathing Air”
**Required to be compliant with some Diving standards
Diver Air
Shut Off Valve
Diver Manifold
Shown in off
position
Air Pressure
Gauge
On/Off Switch
WEG Electric
Motor
*Volume
Volume Tank
Drain is Located
Below Tank Here
Pictured with
(Optional)
120 Gallon
Low Pressure Tank
(Optional) Analyzer
O2 or CO
Available
Champion R30
Intake Filters
*3 stage low
pressure
breathing air
filtration
Unloader
Oil Fill
Oil Drain
Oil Sight
Gauge

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Champion LP Operation Manual Page 12
If any information in this manual conflicts with any of the other manuals call Nuvair before proceeding.
8.0 Theory of Operation:
Before Starting the Nuvair Champion LP system:
9.0 Assembly Preparation:
1. First familiarize yourself with the components of the system in the first section of the manual.
2. Please read and follow instructions for compressor and motor provided in additional manuals.
3. Unpack the System and remove from the pallet.
4. Visually inspect the system to make sure there has been no damage* during shipping.
5. Follow the remaining step by step instructions for initial set up and operation.
*If damaged, please call Nuvair to file a damage report. Please take photos and supply detailed
information about the damage.
10.0 Set-up and Assembly
10.1 Power Connection:
This package comes with a 12 volt battery for the Diesel electric start to function properly.
Red Is Positive! Connecting the wrong leads may damage circuitry.
Electric Option:
A WEG 5hp electric motor is supplied with the current and voltage specified at time of purchase.
The system must be properly wired according to national and local electrical
codes by a qualified electrician. Improper wiring may lead to fires, which can
cause serious personal injury or death.
10.2 Proper Rotation:
When the Weg electric motor is used to drive the system it is important that the power supply is
properly connected to prevent improper motor rotation. Running the compressor in the wrong
direction will damage the compressor and void warranty.
A. Yanmar or Kohler Engine Operation:
See engine Manual
B. WEG or Baldor Motor Operation:
See WEG Motor Manual and Electrical Schematic on page 30 of this manual.

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Champion LP Operation Manual Page 13
11.0 Operation
Once you have read through this manual, the compressor manuals, the diesel manual, the CO
analyzer manual, made the necessary set-up connections, and you understand how the system
functions; follow the steps below to operate the system:
1. Always check fluid levels before starting compressor and engine.
2. Open Diver tank on/off valve and Volume Tank valves for Air
3. Start diesel as per instructions or electric motor
4. Turn off diver Air Valves
5. Warm for a few minutes (Diesel engine)
6. Adjust throttle to run position (Diesel engine)
OSHA Regulations require an emergency backup source of breathing gas for the diver in case of an
emergency or compressor malfunction.
11.1 Shutdown:
Before shutting down any compressor, make sure all divers are no longer using the compressor this
includes in water divers and decompressing divers.
Electric & Diesel: The Engine can be shut off by turning the power key off.
Diesel Engine Power Switch and Tach Electric Motor Power Switch and Tach.

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Champion LP Operation Manual Page 14
12.0 Operation Notes:
•During the running of a Nuvair Champion LP Compressor you should hear air escaping from
fittings, belt slap from a loose belt, knocking noise or any other audible concerns switch the
diver to back up source and stop operation of the compressor to prevent damage to the
compressor or faulty operation.
•The Nuvair Champion LP compressors utilize 3 stage breathing air filtration to achieve Grade
“D” Air, Do NOT use any substitute filters.
•Bleed condensate drain on the volume tanks daily or every 8 hours of operation.
•Use only NUVAIR 455 compressor lubricant in the Champion piston compressor.
Do NOT substitute or Mix Lubricants.
13.0 Maintenance
Use only the specified Nuvair Lubricants in this system. The use of incompatible lubricants presents a
risk of fire and/or explosion, and may result in system damage. This can lead to severe personal injury
and death.
Be sure that all pressure has been relieved from the system prior to opening any filtration canister.
Failure to vent pressure from the system prior to opening the canister can lead to serious personal
injury or death.
If system is located in an area where there is high humidity and high heat, the life of all Filtration
Elements may be as little as 35% of rated operating capacity. Check the compressor manual and
Appendix for details on Filter Element Life Factors.
13.1 Routine Maintenance
1) Champion Compressor Lubricant: Change compressor lubricant after the first 50 hour break in
period and every 200 hours thereafter on the Champion. Only use lubricants rated for use with
breathing Air systems such as NUVAIR455 TM. Never mix Compressor Lubricants. See LP
Compressor manual for details.
(Optional Diver 3 stage Filtration Package)
2) LP Filtration Inspection: On a daily basis, inspect each Filter Bowl for the presence of moisture
and each Element for any unusual degradation or wetness.
(Optional Diver 3 stage Filtration Package)
3) LP Filtration Elements: Change LP Filter Elements every 100 hours to maintain CGA Grade D air
standards. Visual differential pressure (DP) indicators on the HF7 and HF5 filters assist with
monitoring replacement intervals. See Section 14.3 for details. If the Compressor System is
operated in high humidity and/or high temperature, Filter Elements must be changed more often.
4) (Optional) Low Volume tanks should be drained daily of Moisture.
5) 1 Gallon Surge tank should be drained regularly and at end of daily operation.

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Champion LP Operation Manual Page 15
13.2 Compressor Lubricant:
Change Champion Compressor with NUVAIR 455 rated lubricant every 200 hours or minimum
once per year. Do not mix brands.
1) Check oil and diesel levels before operation.
2) Drain (optional) Volume tanks daily. Check filters for moisture daily.
Use only the specified Nuvair Lubricants in this system. The use of
incompatible lubricants presents a risk of fire and/or explosion, and may result
in system damage. This can lead to severe personal injury and death.
Wear eye protection, gloves, and skin protection when performing oil changes.
Although the oil is not classified as a dangerous substance, the oil can be
irritating to your eyes and skin.
Both oil and oil filter are classified as “special wastes” and must be disposed of
properly according to applicable national and local laws. Failure to dispose of
these wastes properly can lead to death of wildlife as well as government
Compressor Oil
Dip Stick
See manual
Refer to Supplied Engine manual for
proper oil and maintenance.
Oil Drain
Oil Fill
Pilot
Valve
Oil Sight
Gauge
behind box
here

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Do not carry out any maintenance tasks if the compressor has just shut down.
Wait for the compressor to cool to avoid skin burns.
Special attention needs to be given to the arrangement of the four LP Air Filtration Elements and
Bowls. Properly reinstall each Element and Bowl to the correct Housing. Improper sequence can
cause damage to downstream components
14.0 LP Filtration (Optional Diver 3 stage Filtration Package)
Three stages of Hankison LP filtration are used to produce Grade D air:
1) Particle Removal to 1 micron
2) Coalescing & Water/Oil Vapor Removal to 0.01 micron
3) Oil Vapor Removal to 0.003 PPM
14.1 Filtration Inspection
Open each Filter and inspect as follows:
1. Inspect Bowl for the presence of moisture. A high level of moisture build-up in the HF7 or HF5
Filter indicates improper operation of auto-drain floats. Any evidence of moisture in the HF1 Filter
indicates the air is not cooling properly and moisture is not properly being removed. Excess
moisture will prevent the final filter from operating properly.
2. Inspect Elements for any unusual degradation or wetness. Element degradation can indicate more
serious problems. Contact Nuvair for assistance.
Be sure that all pressure has been relieved from the system prior to opening any
filtration canister. Failure to vent pressure from the system prior to opening the
canister can lead to serious personal injury or death.
HF7-20
Particle
Removal
HF5-20
Coalescing & Water/
Oil Vapor Removal
Air Flow
HF7 & HF5 Filters
with Auto-Drain
Floats & DP
Indicators.
Housing
Element
Bowl
HF1 Filter with
Manual Drain –
Should not
Contain Moisture

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14.2 Changing Filtration Elements (optional Breathing Air Elements)
Change the LP Filter Elements every 100 hours or once per year*. If the Compressor System is
operated in high humidity and/or high temperature, Filter Elements must be changed more often.
Visual DP indicators on the HF7 and HF5 filters assist with monitoring replacement intervals.
1) Push up on the Bowl, rotate CCW, and lower to remove.
2) Gently rotate Filter Element and pull down off mounting post.
3) Replace Element and reassemble in reverse order.
The interior of the Filter Bowls can be cleaned with a diluted solution of Simple GreenTM and flushed
thoroughly with clean water. This will assist to prolong the life of the element, bowl, and auto drain.
14.3 Changing Air Intake Filtration
Inspect and or change the air intake Filter Elements every 40 hours or once per year. If the
Compressor System is operated in high humidity or a dusty dirty environment, Filter Elements must
be changed more often. Inspect elements periodically to determine if the elements should be
changed sooner than recommended.
14.4 Air Intake Extension
The air intake filter housings are mounted on couplings. In the event that the compressor will be used
in a windy environment that may cause the diesel engine exhaust to be blown into the intake filters it
may be necessary to extend the elements vertically to prevent engine exhaust from entering the
elements. Reinforced hose tubing can be purchased from Nuvair to extend the height of the
elements. By using a Nuvair PRO CO monitor you will notice changes in CO immediately and the
use of a CO monitor is highly recommended by Nuvair.
DP Indicator
Changes from
Green to Red.
Yellow indicates
filter needs to be
replaced.
Do Not Use
When Red.

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Champion LP Operation Manual Page 18
Carbon Monoxide “CO” is a colorless, odorless, tasteless gas that will not support life.
Breathing gas mixtures containing CO will lead to unconsciousness and may cause death.
15.0 Spare Parts List
See Compressor manual for LP Compressor parts list. Other System components and related items
are listed below.
System Components
Type
Part Number
Compressor Lubricant, Food Grade
Nuvair 455, 1 Gal
(Other Sizes Available)
9406
LP Filtration Element – R15
Hankison HF 7-20 (blue housing)
E7-20
Hankison HF 5-20
E5-20
Hankison HF 1-20
E1-20
Norgren F74G (black housing)
4338-04
Norgren F74V
4341-01
Nirgren F74H
4344-02
Air Intake Filter Element
Champion
14
Related Equipment Components
Air Quality Analysis Kit
Specify: (1) CGA Grade Required
(2) Single Use or Program Use

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16.0 Service Record Log
Date
Technician Name
Service Performed

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Material Safety Data Sheets
Nuvair™ 455 Premium Synthetic Food Grade Air Compressor Lubricant
Effective Date: 03/19/2010
I. Product Identification:
Trade Name: …………………………………. Nuvair 455
Chemical Name: …………………………...... Polyalphaolefin
Chemical Family: ………………………...….. Synthetic hydrocarbons/Esters
II. Components & Hazard Statement:
This product is non-hazardous. This material is not considered hazardous by the OHSA Hazard Communication
Standard (29 CFR 1910.1200).
III. Physical Data:
Viscosity: ...................................................... 100 cst. @40°C
Specific Gravity (Water = 1.0): ..................... 0.85
Boiling Point: ................................................ N.A.
Vapor Pressure: ........................................... Negligible
Appearance & Odor: .................................... Clear – with Mild odor
Solubility in Water: ....................................... Negligible
IV. Fire & Explosion Hazard Data:
Flash point: .................................................. 464°F / 24°0C/ COC
Auto ignition Temperature: ........................... Not Established
Flammability Limits: ..................................... Not Established
Extinguishing Media: ................................... Dry Chemical; CO2 Foam; Water Spray
Special Fire Fighting Procedure: ………….. Burning may produce irritating/noxious fumes. Firefighters should use
NIOSH/MNSA approved self-contained breathing apparatus. Use water
to cool fire-exposed containers to prevent pressure build-up.
V. Reactivity Data:
Stability: ………………….…………………... This product is stable and will not react with water.
Materials to Avoid: ...................................... Avoid strong oxidizers
Hazardous Decomposition Products: …...... Carbon monoxide, Carbon dioxide
VI. Health Information:
Eye Contact: ............................................... Flush eyes with water for 15 minutes. Call physician if irritation develops.
Skin Contact: ............................................... Wash skin with soap and water.
Inhalation: .................................................... Remove to fresh air.
Ingestion: ..................................................... First aid not normally required. If uncomfortable, call physician.
VII. Health Hazard Data:
Exposure Limit: ............................................ Not Applicable
Effects of Overexposure: ……………………. Low oral and dermal toxicity. Prolonged or repeated exposure may
cause irritation, nausea, and vomiting.
VIII. Employee Protection:
For general personal hygiene, wash hands thoroughly after handling material. Avoid contact with skin and eyes.
Chemical impervious gloves are not required, but may be recommended for prolonged exposure. Use in a well
ventilated area.
IX. Storage, Spill, & Disposal Procedures:
Storage: ………………………………………. Store in clean, dry area.
Spills: …………………………………………. Use absorbent materials to soak up fluid.
Disposal: ……………………………………… Incinerate this product and all associated wastes in a licensed facility in
accordance with Federal, state, and local regulations.
X. Hazard Rating Information:
NFPA Health: ………………………….. 0
Flammability: ……..................... 1
Reactivity: ……………….….….. 0
Personal Protection: ………….. B
This information contained herein is based on the data available to us and is believed to be true and accurate. Nuvair
makes no warranty, expressed or implied, regarding the accuracy of this data or the results to be obtained from the use
thereof. Nuvair assumes no responsibility for injury from the use of this product.