Nuvo Navigator Lift 150 Single User manual

Installation Instructions Part 2 – Pendant system [EN]
Navigator Lift ™ 150 Single, Navigator Lift ™ 250 Single,
Navigator Lift ™ 150 Dual, Navigator Lift ™ XL 250 Dual

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Notes on safe installation
Dear assembly operator,
please read these Installation Instructions very carefully, and in particular Chapter “Safety
Instructions“ which includes important safety information. Observe the safety instructions
and requirements set out in these Installation Instructions.
Service technician
qualification requirements
• These Installation Instructions are intended for trained service technicians.
• The Nuvo pendant system may only be installed by Nuvo service technicians or
authorised service personnel trained by Nuvo.
Inspections to be performed
prior to installation
• The load bearing capacity of the ceiling or the wall must be checked by a structural
analyst and confirmed by means of an acceptance certificate.
• The electrical installations in the corresponding room must comply with the require-
ments of the applicable national and international regulations.
Carrying out the installation • The electrical connection of the appliance to the mains may only be performed by a
qualified electrician whilst the appliance is disconnected at all poles.
• The steps described in these Installation Instructions must be followed for installation.
In the event of damage to the appliance, installation work must be discontinued.
• The safety, reliability and performance of the appliance are only assured if genuine
parts from Nuvo are used.
• If you encounter specific problems not covered in sufficient detail by these Installation
Instructions, please contact your supplier immediately for your own safety and the
safety of your customers.
Unauthorised modifications
or conversions
• Unauthorised modifications or conversions to the appliance are not permitted for
safety reasons. No modification or conversion may be performed without authoriza-
tion. Otherwise, the manufacturer's warranty for the appliance will be void. The man-
ufacturer hereby rejects any liability whatsoever for damage or injury resulting from
unauthorised modifications or conversions or from using spare parts from other man-
ufacturers.
• The use of parts which were not supplied by the manufacturer or its representatives
will automatically cause the warranty to become void.
USE GENUINE SPARE PARTS ONLY!
Qualified personnel The following persons shall be considered as qualified personnel:
• Persons who underwent special professional training in the field of medical engineer-
ing,
• persons who can assess their work and recognize the potential hazards involved on
the basis of their professional experience and instruction in safety-relevant regula-
tions.
• In States where the performance of tasks in the medical engineering sector is subject
to certification, qualified personnel must have obtained the corresponding certificate.

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How to contact us
Nuvo Surgical • 1565 West 12th Street • Erie, PA 16501 • USA
Phone: [phone] (USA and CANADA)
Phone: [phone] (INTERNATIONAL)
© Nuvo Surgical, 2019
1568911, Edition 2019-04, Version 0
Visit us on the Internet www.nuvosurgical.com
E-mail address [email protected]

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Table of contents
1 Versions, Scope of Delivery and Installation References 8
1.1 Overview of the pendant system 8
1.2 Scope of delivery of the motor arm, Navigator Lift ™ 150 / 250 Single arm 9
1.3 Overview of the pendant system 10
1.4 Scope of delivery of the extension arm with motor arm,
Navigator Lift ™ 150 Dual arm 11
1.5 Overview of the pendant system 12
1.6 Scope of delivery of the XL extension arm with motor arm,
Navigator Lift ™ 250 XL Dual arm 13
1.7 Overview of the optional accessories 14
1.8 Scope of delivery of the optional accessories 15
1.9 Further optional accessories 15
2 Safety Instructions 16
2.1 Approved Nuvo products 16
2.2 Combination with products of other manufacturers 16
2.3 Structure of the safety instructions 16
2.3.1 Warnings of risk of injury 16
2.3.2 Warnings of damage to property 16
2.3.3 Indication of additional information 16
2.4 Supplementary symbols used in the safety instructions 17
2.5 Description of graphic symbols possibly used on the appliance and the package 17
2.6 Intended purpose 18
2.6.1 Incorrect use 18
2.6.2 Contraindications 18
2.7 Ambient conditions 19
2.7.1 Ambient conditions for storage and transport 19
2.7.2 Ambient conditions for operation 19
2.8 Information on the rating plate 19
2.9 Retrofit to an already installed ceiling mount 20
2.10 Overview of the most important safety instructions 20
2.11 Proper use of oxygen 21
2.12 Warranty 21
2.13 Disposal 21
3 Further Applicable Installation Instructions 22
4 Installation Equipment Required 23
5 Load Data 24
5.1 Load data of the Single version 24
5.2 Load data for support arm combinations 24
6 Mounting Threaded Bolts to the Interface Plate 25
6.1 Mounting situation: Mounting the interface plate to the raw ceiling
without intermediate ceiling 25
6.1.1 Versions 25
6.1.2 Cutting the threaded bolts to length 25
6.1.3 Mounting the threaded bolts 25
6.1.4 Mounting the upper insulations to the threaded bolts 26
6.2 Mounting situation: Interface plate on the intermediate ceiling mount 27
6.2.1 Versions 27
6.2.2 Cutting the threaded bolts to length 27
6.2.3 Mounting the threaded bolts to the Single / Duo interface plate 28
6.2.4 Mounting the upper insulations to the threaded bolts 29
6.3 Mounting situation: Interface plate on the intermediate ceiling mount 30
6.3.1 Versions 30
6.3.2 Mounting the threaded bolts 30
6.3.3 Mounting the upper insulations to the threaded bolts 31

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7 Pre-Assembly: Mounting an Extended Ceiling Tube 32
7.1 Components described in this chapter 32
7.2 Mounting an extended ceiling tube 33
7.2.1 Mounting a ceiling tube 33
7.2.2 Mounting the strain relieving mechanism in the ceiling tube 34
7.2.3 Subsequently mounting the earthing cable to the ceiling tube 35
8 Mounting the Ceiling Tube to the Threaded Bolts of the Interface Plate 36
8.1 Components described in this chapter 36
8.2 Mounting a ceiling tube 37
8.3 Aligning the motor arm / extension arm with the interface plate, Single 38
8.4 Aligning the motor arm / extension arm with the interface plate, Duo 40
9 Mounting the Console Tube to the Motor Arm 42
9.1 Components described in this chapter 42
9.2 Mounting the console tube to the motor arm 43
9.3 Positioning the Navigator M6 under the console tube 43
10 Mounting Optional Accessories 44
10.1 Mounting the Extension Arm Lighting (for Retrofit only) 44
10.2 Mounting the brake indicators (for retrofit only) 45
11 Mounting Cables 46
11.1 Versions 46
11.2 Safety instructions 46
11.3 Swinging out / retracting the electronic unit 47
11.3.1 Swinging out the electronic unit 47
11.3.2 Retracting the electronic unit 47
11.4 Connecting cables to the extension arm with motor arm Dual arm,
with Navigator M6 48
11.4.1 Routing the cables from the distributor board to the DC/DC converter 48
11.4.2 Routing the cables from the main board to the DC/DC converter 48
11.4.3 Connecting the motor and the end switch
of the height adjustment mechanism 48
11.4.4 Connecting the control cable of the brakes and
the height adjustment mechanism 48
11.4.5 Connecting the electromagnetic brakes 48
11.4.6 Mounting the power cable 48
11.5 Connecting optional accessories to the extension arm
with motor arm Dual arm, with Navigator M6 50
11.5.1 Connecting the optional brake indicators 50
11.5.2 Connecting an optional sound or lighting cable 50
11.5.3 Connecting the optional extension arm lighting 50
11.6 Connecting earthing cables to the extension arm with motor arm Dual arm,
with Navigator M6 52
11.7 Routing the supply cables and hoses through the extension arm
with motor arm Dual arm, with Navigator M6 52
11.8 Connecting the cables to the motor arm Single arm, with Navigator M6 54
11.8.1 Routing the cables from the main board to the DC/DC converter 54
11.8.2 Connecting the motor and the end switch
of the height adjustment mechanism 54
11.8.3 Connecting the control cable of the brakes
and the height adjustment mechanism 54
11.8.4 Connecting the electromagnetic brake 54
11.8.5 Mounting the power cable 54
11.9 Connecting the optional accessories to the motor arm Single arm,
with Navigator M6 56
11.9.1 Connecting an optional brake indicator 56
11.9.2 Connecting an optional sound or lighting cable 56

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11.10 Connecting the earthing cables to the motor arm Single arm,
with Navigator M6 58
11.11 Routing the supply cables and hoses through the motor arm Single arm,
with Navigator M6 58
12 Connecting the Supply Cables and Hoses 60
12.1 Safety Instructions 60
12.2 Installing gas supply hoses and exhaust air ducts 61
12.3 Connecting the earthing cables 62
12.4 Installing the voltage selection plug and connecting the power cables 62
12.4.1 Installing the voltage selection plug for the 120V / 230V power supply 62
12.4.2 Replacing the fuse 63
12.4.3 Connecting power cables 64
12.5 Checking the supply cables and hoses 64
13 Inspections 65
13.1 Gas inspection (only Navigator M6) 65
13.2 Mechanical collision test 65
14 Mounting the Canopy, Cover Caps and the Cover Panels 66
14.1 Mounting a Single / Duo canopy 66
14.1.1 Preparing the installation of the canopy 66
14.1.2 Mounting the canopy halves 66
14.2 Mounting the Single canopy 67
14.2.1 Preparing the installation of the canopy 67
14.2.2 Mounting the canopy halves 67
14.3 Mounting/dismantling the cover caps to/from the extension arm 68
14.3.1 Mounting the cover caps 68
14.3.2 Dismantling the cover caps 68
14.4 Mounting the cover plates to the motor arm 69
14.4.1 Inserting the rear cover plates 69
14.4.2 Mounting the front cover plates 69
14.5 Mounting the rear side panels to the motor arm 70
14.6 Mounting the lower, rear covers to the motor arm 70
14.7 Mounting the front side panels to the motor arm 71
14.8 Mounting the front upper cover to the motor arm 71
15 Adjustments 72
15.1 General safety instructions 72
15.2 Adjusting the mechanical brake for the Navigator M6 72
15.3 Adjusting the vertical lift on the motor arm 73
15.3.1 Functioning of the vertical lift 73
15.3.2 Opening the bottom rear cover 73
15.3.3 Adjusting the vertical lift 74
15.3.4 Shutting the bottom rear cover 74
15.4 Correcting the vertical alignment of the Navigator M6 75
15.4.1 Opening the bottom rear cover 75
15.4.2 Correcting the vertical alignment 75
15.4.3 Shutting the bottom rear cover 75
15.5 Condition of the swivel stop on the extension arm and the motor arm supplied 76
15.5.1 Extension arm and motor arm with pre-assembled swivel stop 76
15.5.2 Extension arm and motor arm without pre-assembled swivel stop 76
15.6 Adjusting the swivel stop on the extension arm and motor arm 77
15.6.1 Versions 77
15.6.2 Tool to be used 77
15.6.3 Mounting the swivel stop 78
15.6.4 Dismantling the swivel stop 79

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16 Initial and Repeated Commissioning and Handover 80
17 Technical Description 81
18 Technical Data 84
19 Electromagnetic Compatibility (EMC) Information 87
19.1 Guidelines and manufacturer’s declarations 87
19.1.1 Electromagnetic emissions 87
19.1.2 Electromagnetic immunity 88
19.1.3 Test specifications 90
20 Approved Nuvo Products 92
21 Optional Accessories 92
22 Possible Combination with Third-Party Products 92
Notes 93

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1 Versions, Scope of Delivery and Installation References
Figure 1: Scope of delivery of the motor arm,
Navigator Lift ™ 150 / 250 Single arm
1.1 Overview of the pendant system

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1 Versions, Scope of Delivery and Installation References
See “Figure 1: page 8” 1Interface plate (Single / Duo) – pre-assembled
2Intermediate ceiling – installed by the customer on site
1.2 Scope of delivery of the motor arm, Navigator Lift™ 150 / 250
Single arm
The scope of delivery can vary depending on the individual order.
3Canopy (Single / Duo) (Flat / High) (depending on the version)
Installation as described in Chapter 14 on Page 66
– 1 Single canopy Ø 600mm x 150mm, 1 canopy attachment 110mm high
– 1 Single canopy – 700mm x 700mm x 150mm high
– 1 Duo canopy (installation with intermediate ceiling) – 700mm x 700mm x 50mm
– 1 Duo canopy (installation with intermediate ceiling) – 700mm x 700mm x 150mm
– 1 canopy attachment – 700mm x 700mm x 120mm high
Canopy fixing elements – 4 / 6 threaded bolts M10 x 360mm, 4 / 6 hexagonal nuts M10
– 4 / 6 metal screws, 4 / 6 cover screws and 1 sectional strip
4Motor arm with ceiling tube (pre-assembled)
Installation as described in Chapter 8 on Page 36
– 1 motor arm
Pre-assembled components – 1 power supply cable
– Supply cable for electromagnetic brake
– 1 signal cable for electromagnetic brake (in protective tube)
– 3 earthing cables 4mm² (2 earthing cables for unassembled ceiling tube)
Pre-assembled or loose components
incl. in the scope of delivery
(see Chapter 15.5 on Page 76)
– 1 setscrew M16 – DIN EN ISO 4028,
– 2 ball stops Ø 12.7mm
– 2 voltage selection plugs for the selection of the 120V / 230V power supply
– 2 side panels, front right / left joint for motor arm
– 1 cover, front joint, for motor arm
– 2 cover straps, front joint, for motor arm
– 2 side panels, front right / left joint, for motor arm
– 1 cover, rear joint, for motor arm
– 2 cover straps, rear joint, for motor arm
Motor arm fixing elements – 12 hexagonal nuts M16 and 6 spring rings, 12 flat washers external Ø 34mm and
12 plastic insulating discs, 6 threaded bolts M16 x 330mm
6Extended motor arm ceiling tube
Pre-installation as described in Chapter 7 on Page 32
– 1 ceiling tube (length as specified in the order)
– 1 earthing cable, 4mm²
Loose components
incl. in the scope of delivery
– 1 socket wrench extension (for 500 and 700mm ceiling tube length only)
Fixing elements for
additional ceiling tube
– 8 Allen cylinder screws M10 x 25mm – 8.8 – DIN EN ISO 4762
– 8 lock washers S10
7Console tube
Installation as described in Chapter 9 on Page 42
– 1 console tube (in order-specific length)
Pre-assembled components – 1 earthing cable, 4mm²
Console tube fixing elements – 8 Allen countersunk screws M10 x 18mm – 10.9 – DIN EN ISO 10642
Console tube fixing elements mounted to the
Navigator M6
– included in the scope of delivery of the Navigator M6

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1 Versions, Scope of Delivery and Installation References
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Figure 2: Scope of delivery of the extension
arm with motor arm, Navigator Lift™ 150 Dual
arm
1.3 Overview of the pendant system