Oasis DM104 User manual

DM104
Dispenser Manifold
Instruction Manual
Failure to follow these instructions or to properly install and maintain this equipment could result in gas
leakage, fire or explosion causing property damage and personal injury or death.
Oasis products must be installed, operated and maintained by trained and competent personnel in
accordance with all applicable local codes, rules and regulations in addition to the Oasis Instructions.
Oasis Engineering Ltd. will not be held liable in such circumstances where installation, operation and
maintenance procedures were performed by incompetent personnel resulting in improper assembly, unsafe
operation, equipment damage or personal injury.
The Oasis 100 series CNG Dispenser Manifold & Accessories have been designed and manufactured in
accordance with Sound Engineering Practice (SEP) and comply with the SEP requirements of the EC Pressure
Equipment Directive 2014/68/EU.
Technical documents required by the Directive are held by the Manufacturer, Oasis Engineering Ltd
Oasis Engineering Ltd
129 Birch Avenue, Tauranga, New Zealand.
T: [phone]
E: [email protected]m
W: www.OasisNGV.com
Instruction Manual

2
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
Tools Required
Ensure the system is vented and
isolated before any installation or
servicing work is carried out.
Warning!
High pressure gas and gas equipment can cause serious harm to
both infrastructure and personnel if safety precautions are not
followed.
Oasis recommends considering the use of the following PPE when
working with high pressure along with any other site specific health
and safety requirements:
Spanner
(Wrenches)
Anti Seize Grease
- Swagelok Silver Goop
- Omega 99
- or similar
Safety

3
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
2. Attach center inlet connection first.
Recommended torque = 50Nm
4. Attach third inlet connection.
Recommended torque = 50Nm
1. Mount the manifold.
3. Attach second inlet connection.
Recommended torque = 50Nm
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
Installation
Instructions

4
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
5. Attach outlet connections (times 2).
Recommended torque = 50Nm
6. Attach actuator ‘take off pipe’.
Recommended torque = 18Nm
7. Leak test connections with Snoop or soapy water.
IF NOT USING THE ACTUATOR
PORT THIS MUST BE PLUGGED.
Installation
Instructions

5
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
Connections and mounting
Inlet ports
It is recommended that the low
pressure line is connected closest to
the actuator take off port
Actuator take off port
Outlet port
(to the fill line)
Outlet port
(to the fill line)
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
Installation
Instructions

6
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
Tools Required
Cleaner
(Warm Soapy
Water or Similar)
Pick Tool
TOOL-PICK
(Sold separately)
Spanner
(Wrenches)
Anti Seize Grease
(Loctite 771 or Similar)
For All Threads
Sockets
Torque Wrench
The Complete Oasis Seal Kit must be used
Service Kit Parts
6 x Sandwich Valve Service Kits
Oasis Plastic Tool
Part Number:
TOOL-BVASSY
(Sold separately )
or Similar
Servicing

7
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
4. Remove second inlet
connection.
3. Remove first inlet
connection.
2. Remove the 2 outlet
connections.
1. Remove actuator and
take off pipe if used.
5. Remove the middle inlet
connection last.
6. Remove from mounting.
7. Loosen all 24 manifold bolts.
WARNING!
ENSURE ALL
PRESSURE IS
REMOVED FROM
SYSTEM BEFORE
SERVICING
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
Servicing
Disassembly

8
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
8. Remove the four bolts for end valve. 9. Remove the sandwich valve. Repeat
this on the other side.
10. Remove the center valve and manifold
block.
11. Remove the four bolts for end valve
Servicing
Disassembly

9
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
12. Remove the end valve.
Repeat with remaining valve. 16. Remove the actuator
from the sandwich valve.
17. Service the sandwich valve.
Discard the surface O-rings.
Service the sandwich valve as
per the ‘100 Series Sandwich
Valves Servicing Instructions’.
18. Clean components.
Visually inspect
parts for damage.
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
Servicing
Disassembly

10
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
5. Attach center valve and
manifold block.
2. Attach the actuator to the
sandwich valve.
1. Apply silicone grease to
surface O-rings then attach.
Insert drive dog into valve.
025 Nitrile 90
8. Attach second manifold
block & center valve.
6. Apply anti seize to bolts and screw in
loosely. Repeat for next 2 valves. 7. Torque all the manifold
bolts to 26Nm.
Recommended Torque 26Nm
Servicing
Assembly

11
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
9. Apply anti seize to bolts and screw in
loosely. Repeat for the remaining valves.
10. Torque all bolts to 26Nm.
11. Re-install as instructed on page 3. Test for leaks using
snoop or soapy water on first use.
Recommended Torque 26Nm
We reserve the right to modify product specifications without prior notice. DM104-INS-01 2822 © Oasis Engineering Limited
Servicing
Assembly