OC VERHULST Compact Cool 100 User manual

MANUAL
Compact Cool 100 (LU17)
Rental Units v5.1 2021
For further documentation see:
http://www.oc-verhulst.nl/
OC Verhulst
Albert Einsteinweg 10
5151 DL Drunen
The Netherlands
Tel.: +31(0)416 – 672 200
Fax: +31(0)416 – 340 785
www.oc-verhulst.nl
OC Verhulst is a trade name of Verhulst Klimaattechniek
B.V., part of Orange Climate.

Version 5.1_2021 (31 March 2021) 2
Contents
Contents .............................................................................................................................................................2
1. Introduction .................................................................................................................................................5
2. Warranty .....................................................................................................................................................6
3. Description of the Compact Cool................................................................................................................7
3.1. Design types .......................................................................................................................................7
3.2. Compact Cool system principle ..........................................................................................................7
4. General maintenance / securing.................................................................................................................8
4.1. Maintenance of the Compact Cool .....................................................................................................8
5. Description of the components ...................................................................................................................9
5.1. Brief description of the cabinet layout. ...............................................................................................9
5.2. (Air control) dampers ..........................................................................................................................9
5.3. Filter ....................................................................................................................................................9
5.3.1. Filter maintenance ......................................................................................................................9
5.4. Defrosting heater (water)..................................................................................................................10
5.5. Cooling battery .................................................................................................................................10
5.5.1. Maintenance 5.4 & 5.5..............................................................................................................10
5.6. Drip tray ............................................................................................................................................10
5.6.1. Drip tray maintenance ..............................................................................................................11
5.7. Droplet eliminator/separator .............................................................................................................11
5.7.1. Droplet eliminator maintenance................................................................................................11
5.8. Siphon...............................................................................................................................................11
5.8.1. Siphon maintenance .................................................................................................................11
5.9. Fan....................................................................................................................................................11
5.9.1. Fan maintenance ......................................................................................................................12
5.10. Housing.........................................................................................................................................12
5.10.1. Maintenance of housing ...........................................................................................................12
5.11. Control panel ................................................................................................................................13
5.11.1. Control panel maintenance.......................................................................................................13
5.12. Switch panel .................................................................................................................................14
5.12.1. Maintenance of electrical equipment and switches ..................................................................14
6. Maintenance schedule for operating personnel + qualified personnel.....................................................15
6.1. Damaged or missing pictograms ......................................................................................................16
7. Control Technology ..................................................................................................................................17
7.1. Air inlet temperature sensor: ............................................................................................................17
7.2. Supply air temperature (internal/external) sensor: ...........................................................................17
7.3. Fluid supply / return temperature sensor:.........................................................................................17

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7.4. Dual position switch (start/stop):.......................................................................................................17
7.5. Control panel: ...................................................................................................................................17
7.6. Fans:.................................................................................................................................................17
7.7. Three-way valve: ..............................................................................................................................17
7.8. Defrosting cycle: ...............................................................................................................................18
7.9. tERA Portal: ......................................................................................................................................18
7.10. Control Technology error messages: ...........................................................................................18
7.10.1. Dirty filter message | not urgent:...............................................................................................18
7.10.2. Fault message: .........................................................................................................................18
7.10.3. Status message: .......................................................................................................................18
7.10.4. Defrosting cycle active:.............................................................................................................19
8. Set-up and installation ..............................................................................................................................19
8.1. Preparations .....................................................................................................................................19
8.2. Delivery and transport ......................................................................................................................19
8.2.1. Vertical transport.......................................................................................................................19
..................................................................................................................................................................19
..................................................................................................................................................................20
8.2.2. Horizontal transport ..................................................................................................................20
8.3. Temporary storage ...........................................................................................................................20
8.4. Final placement ................................................................................................................................21
8.5. Installation.........................................................................................................................................21
8.6. Commissioning .................................................................................................................................22
8.7. Pre-commissioning check.................................................................................................................22
9. Starting .....................................................................................................................................................23
9.1. Decommissioning .............................................................................................................................23
10. Safety....................................................................................................................................................24
10.1. General safety instructions ...........................................................................................................24
10.2. Statutory requirements .................................................................................................................24
10.3. Safety measures...........................................................................................................................25
11. Display instruction ................................................................................................................................26
11.1. Graphical operating display .........................................................................................................26
11.2. Display and operating buttons ......................................................................................................26
11.3. P&ID diagram ...............................................................................................................................28
11.4. IO list C.PCOe Mini.......................................................................................................................29
11.5. User interface with display............................................................................................................30
11.5.1. Function keys............................................................................................................................30
11.5.2. Adjusting the contrast ...............................................................................................................30
11.5.3. Alarm messages .......................................................................................................................30

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11.6. Selection of menus .......................................................................................................................31
11.7. Main menu and start-up................................................................................................................32
11.8. Switching on/Switching off the unit ...............................................................................................33
11.9. Setpoint.........................................................................................................................................34
11.9.1. Setpoint temperature ................................................................................................................34
11.9.2. Setpoint speed..........................................................................................................................34
11.9.3. Setpoint voltage ........................................................................................................................34
11.9.4. Defrosting setting......................................................................................................................34
11.9.5. Manual mode ............................................................................................................................35
11.10. Information....................................................................................................................................36
11.11. Table of alarm messages .............................................................................................................38
11.12. Other functions .............................................................................................................................40
11.12.1. Indicator lights connected to digital output ...........................................................................40
11.12.2. Supply air sensor - Automatic selection ...............................................................................40
11.13. Menu settings <<Programming>> ................................................................................................40
11.13.1. Fan........................................................................................................................................40
11.13.2. Belimo...................................................................................................................................40
11.13.3. Belimo...................................................................................................................................41
11.13.4. Configuring the unit ..............................................................................................................41
11.13.5. Alarm ....................................................................................................................................41

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1. Introduction
Read this manual carefully before putting the Compact Cool into operation. Familiarise yourself with the
operation and handling of the machine and strictly follow the instructions provided.
This manual contains important information on the commissioning of your Compact Cool. It also contains
instructions intended to protect you from possible accidents when using the unit and to prevent damage to the
unit. In addition, information regarding the maintenance of the Compact Cool is included in order to promote
trouble-free operation.
For clarity, important items are indicated in bold along with the text 'CAUTION'. These are important
instructions that protect you from danger or refer to the risk of damage to the unit. Please bear all these
comments in mind.
If you have any questions or would like further clarification on specific issues relating to the unit, please do not
hesitate to contact one of our team in the Repair & Maintenance department on [phone].
The data published in this manual are based on the latest information. They may be subject to subsequent
amendments. OC Verhulst reserves the right to change the construction and/or design of our Compact Cool
without prior notice at any time or to modify previously made deliveries accordingly.
The Compact Cool comes in four versions: Compact Cool 50, Compact Cool 50E, Compact Cool 100 and
Compact Cool 200.

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2. Warranty
The warranty on the Compact Cool is subject to the general terms and conditions of the NVKL.
The warranty lapses immediately and automatically if:
•Service and maintenance are not carried out strictly in accordance with the instructions, repairs are
not carried out by OC Verhulst personnel or are carried out without the prior written permission of OC
Verhulst.
•Changes to the equipment have been made without the prior written permission of OC Verhulst.
•Settings and/or safeguards have been changed without the prior written permission of OC Verhulst.
•Non-original parts or refrigerants or lubricants other than those prescribed are used.
•The equipment has not been placed and/or connected in accordance with the placement and
installation instructions.
•The equipment is used improperly, incorrectly, negligently or not in accordance with its type and/or
intended purpose.
In the aforementioned cases, OC Verhulst is indemnified against any product liability claims. In case of a
warranty claim, the order number of the respective unit must always be provided.

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3. Description of the Compact Cool
The Compact Cool is an air supply unit with a cold water coil. This unit was specially developed for supplying
fresh (outside) air into marquees and for temporary cooling in laboratories, for example. The Compact Cool
uses an external cooling unit. The Compact Cool converts the cold water into fresh, cool air.
The Compact Cool can be used in environments up to 50°C.
The Compact Cool has primarily cold water connections, but can also be equipped with hot water connections
for defrosting the cooling battery, for example. The Compact Cool can be connected with an electric plug.
Compact Cool 100
16A
3P
3.1. Design types
The Compact Cool 100 has a nominal output of 100 kW, maximum cooling capacity at 12,500 m3/h and is
suitable for both indoor and outdoor installation.
3.2. Compact Cool system principle
Compact Cool 100 (LU17)
D01
Outside air inlet damper (manually operated)
TT01
Outside air inlet temperature
ΔP
Delta - P dirty filter switch
Filter
Filter
Coil
Battery
MV01
Belimo 3-way valve
TT04
Return water temperature
TT05
Supply water temperature
TT02
Supply air temperature (internal)
TT03
Supply air temperature (external)
F01 & F02
Fans 2 pcs (Compact Cool 100)
D02
Supply air damper (manually operated)

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4. General maintenance / securing
A warning label is attached to your Compact Cool stating: "secure unit before opening". This means that
before opening the unit for service or maintenance work, switch off the unit using the main switch and lock the
main switch in the "off" position using a padlock. In this way you can avoid a dangerous situation during the
maintenance, should the unit be switched back on. Switching off and locking the main switch prevents this kind
of risk.
4.1. Maintenance of the Compact Cool
Regular and careful maintenance of your Compact Cool is essential for long-term, efficient and trouble-free
operation. A number of maintenance tasks can be caried out by the operating personel, see chapter 6.
Maintenance must be carried out by authorised and qualified personnel, see chapter 6. For maintenance, you
can use the service organisation of OC Verhulst, which offers you a maintenance contract for this. If you notice
any defects and/or deviations, please report this to our service organisation immediately. When reporting, it is
important to mention the order number of the unit (this number is indicated on the model plate of the unit). If
necessary, consult the wiring diagram during the inspection work.
The inspection schedules in these operating instructions have been compiled as a guideline for maintenance
work. OC Verhulst does not guarantee the completeness of this information and can therefore not accept
liability for any inaccuracies!
! CAUTION:
The main switch of the unit must be switched off and locked at all times when handling or
working on the unit!
! CAUTION:
If a unit is installed on a roof, the effect of gusts of wind must be taken into account when
opening and closing service doors.

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5. Description of the components
5.1. Brief description of the cabinet layout.
Seen from the front to the back in the direction of airflow.
- Housing with 2 holes (500 mm)
oExternal air intake connection
oWater-side connection by means of Bauer coupling ball valve. (cold / hot water)
Optional water connection for the defrosting heater
- 2x air control dampers
- Suction filter G4
- Three-way cold water system
- Cooling coil incl. defrosting heater
oplastic drip tray
odroplet eliminator
osiphons
- 2 fans
oDirectly driven with EC motors
oRemovable from the side
- 2x air control dampers
- Housing with 2x connections (500mm)
oFor attaching supply air hoses
- Control panel (behind plastic, transparent panel)
oAccessible from outside
- Switch panel behind closed door (CE)
oCan only be opened with special tools
The dampers of the Compact Cool 100 are manually operated and can be locked. Electrical connection (16
ampere) Menneke plug, 5-pin without 0. In the following subchapters, all components are listed separately
and the required maintenance is indicated.
5.2. (Air control) dampers
The external air intake is equipped as standard with a volume control damper with manual operation and
locking device. The dampers in the air outlet are also manually operated with a locking device. The dampers
are standard contra-rotating dampers with aluminium housing, aluminium damper blades and plastic
maintenance-free actuator.
5.2.1. Damper maintenance
The volume control dampers must be checked regularly for proper functioning and wear.
5.3. Filter
The intake filter is a G4 filter consisting of pleated filter material with a metal frame. The filters are mounted
in a metal sliding profile.
5.3.1. Filter maintenance
The filters must be replaced when the specified end resistance is reached. A non-urgent fault message on
the display of the Compact Cool indicates that the filters must be replaced. Replace the filters with new ones
of the same type, ensuring correct positioning and safe (working) conditions.
When changing the filters, you should also clean the filter section.
Check the existing pressure sensors for proper functioning.

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! CAUTION:
Be careful when changing filters. Chemical, biological or microbiological substances may
have collected in the filter. These substances can be hazardous to health. They may also end
up as residue at the bottom of the section. Always use personal protective equipment (safety
glasses, gloves and P2 dust mask), never throw filters around, pack the dirty filters before
moving them (in a box or bag). In very dry and dusty conditions, it may be desirable to
moisten the filters slightly before removing them. Always dispose of used filters as chemical
waste.
5.4. Defrosting heater (water)
The defrosting heater is integrated in the battery and is only suitable for defrosting the battery. This should
be connected to an external hot water supply.
The external hot water supply can be controlled by an operating button on the switch panel or by release of a
clock signal from the controller. (See also operating control chapter 11).
A water/glycol mixture should always be used when there is a risk of frost.
After use (end of rental period) blow through the heater with compressed air to remove any remaining
medium from the system in order to prevent freezing.
5.5. Cooling battery
A three-way cold water system is mounted on the front of the Compact Cool. This system ensures that the
desired air supply conditions of the unit are achieved.
The three-way mixing system is suitable for water as a water/glycol mixture. This can be either hot or cold.
The flow rate can be regulated by means of valves via the unit control system.
CAUTION!
A water/glycol mixture should always be used when there is a risk of frost.
The three-way mixing valve of the cooling battery is controlled by PLC.
5.5.1. Maintenance 5.4 & 5.5
The cooling coil front (inlet) unit can be reached by removing the filters. You should check the coil annually
for contaminants, and clean the coil if necessary using a high pressure water jet or compressed air, avoiding
damage to the fins. Repair any damage with a so-called 'Fin comb'.
When servicing coils, be aware of the hazards of the medium used; a neutral temperature is desired and the
medium must be sufficiently cooled. Even after switching off the heater (or cooler), the coil may remain hot
(or cold) for some time.
CAUTION!
When disconnecting both the coil and the defrosting heater, the coil must be drained on the
water side or stored frost-free.
5.6. Drip tray
The drip tray below the cooler collects the condensation water that runs off the cooler, including dirt.

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5.6.1. Drip tray maintenance
Dirt, possibly including substances of a biological or microbiological nature, collects in the drip trays of
coolers. These substances may pose a threat to health. Therefore, be careful when cleaning these drip
trays. The drip tray under the cooler must be checked for dirt and cleaned if necessary.
5.7. Droplet eliminator/separator
The droplet eliminator is mounted at the end of the drip tray to keep condensation away from the cooling
element. The droplet eliminator guides this to the drip tray.
5.7.1. Droplet eliminator maintenance
Check the droplet eliminator for contamination every six months, dismantle and clean if necessary.
5.8. Siphon
The draining of condensation (drip-tray) must be carried out using the siphon provided. This siphon serves
as a water shut-off to prevent possible unpleasant odours and to drain possible excess water from the drip
tray.
5.8.1. Siphon maintenance
The negative pressure siphon (silicone rubber non-return valve) must be cleaned. Please ensure correct
assembly. See picture.
5.9. Fan
The air flow through the heat exchangers is provided by directly driven plug fans with EC motors. The fans
are speed-controlled by means of a rotary knob located on the control panel.
Position number
Description
1-2-3
3-piece coupling
4
diaphragm seat
5
Silicone diaphragm
6
Reducing ring 32-25
7
PVC pipe 32 L=40 / L=260
8
PVC elbow 32
9
PVC pipe 25 L=50
10
Hose coupling PVC 32 glue 30 hose
11
Flat ring (rubber)
12
Simplex plug 5/4"

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The fans are controlled by the PLC and communicate via ModBus.
Because EC motors are used, there is no risk of the fans turning in the wrong direction. Please note that a
leakage current is present.
! CAUTION:
The main switch of the unit must be
switched off and locked at all times
when handling or working on the unit!
! CAUTION:
After switching off the supply voltage,
it will take some time before the fans
have come to a complete stop. Please
bear this in mind when opening the
service doors/hatches!
5.9.1. Fan maintenance
Clean the fan impeller if necessary. Make sure that the balancing weight on the impeller is not moved or
removed.
Check the impeller for imbalance. The imbalance is noticeable when the Compact Cool vibrates noticeably
on the outside. In this case, remove the fan and have it rebalanced. It is also possible to have this done on
site by a specialised company.
Check wiring.
The motor is maintenance-free.
5.10. Housing
The housing of the Compact Cool consists of double-walled (sandwich) panels made of Sendzimir-galvanised
sheet steel 1 mm thick, with an internal and external 100µ powder coating in RAL7035 as standard.
The housing has a wall thickness of approximately 50 mm. The insulation consists of expanded insulation
material and is fully bonded to the inner and outer sheets of the sandwich panel.
The housing has 2 connections for air inlet and 2 connections for air outlet. All connections are around 500
mm.
5.10.1. Maintenance of housing
The housing must be inspected periodically, both internally and externally, and if necessary cleaned with a
non-aggressive cleaning agent. Touch-up or reapply damaged coating.
Check all inspection doors/hatches for proper sealing and if necessary treat the rubbers against sticking and
replace if damaged. Check the roof for damage and leaks and touch it up if necessary.

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5.11. Control panel
The control panel is located under the switch panel (via the door under the switch panel).
For more information on the control panel and how to operate it, see chapter 11(Display instructions).
5.11.1. Control panel maintenance
The control panel should only be cleaned periodically on the outside with a non-aggressive cleaning agent.
Inspect the panel and if necessary report any damage and have it repaired by OC Verhulst.

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5.12. Switch panel
The switch panel is fully compliant with NEN-EN-60204-1. On delivery of the Compact Cool, the electrical
diagram is located in the logbook (inside the service door/hatch).
The electrical control is carried out by the control unit housed in the controller compartment.
Please refer to the operating instructions of the control system used in your unit (and, if applicable, the
electrical diagram) for details on how to operate and reset the various protection devices.
! CAUTION:
Work on the electrical system may only be carried out by trained and certified personnel.
5.12.1. Maintenance of electrical equipment and switches
Maintenance is mainly limited to removing dust and dirt at least twice a year and, if necessary, cleaning the
contacts. In addition, the functioning of the process control equipment must be checked periodically.

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6. Maintenance schedule for operating personnel + qualified
personnel
Components to be checked on the Compact Cool
Number of inspections
per year *
Air control dampers
Check the dampers for proper functioning and wear
Regularly
Check the condition of the volume control damper (dirt, seals, actuator)
2
Filters
Check the pressure differential across the filters, replace the filters if necessary
2
Check the mounting of the filters (leakage)
2
Cooling elements (or heater)
Check elements for contamination, clean where necessary
1
Check the condition of the coil (dirt, leakage, corrosion, obstructions)
2
Check the condition of the drip tray (dirt, drain, leakage) and siphon
2
Check the condition of the heat exchanger (dirt, leakage, corrosion, obstructions)
1
Clean the heat exchanger with a soft brush
1
Check condition of drip tray (dirt, drain, leakage) and siphon, clean if necessary
1
Fans
Check the condition of the fans (dirt, corrosion, shaft clearance, imbalance)
1
Clean the ventilator fans and the drive if necessary
1
Check the set-up for good airflow (katabatic winds, blind spot, short circuit, intake of fumes)
1
Check the fastening bolts for tightness
1
Check electrical connections for tightness
1
Control panel / switch panel
Check that the controller compartment is clean and dry
2
Check the condition of the cables (worn, burned, damaged)
2
Check the condition of the insulation (dirt, moisture, damage)
2
Check that the controller compartment is clean and dry
1
Check the condition of the switches (dirt, corrosion)
1
Check the condition of the contacts (dirt, corrosion, burns)
1
Check all connections for tightness
1
Check the condition of the cable insulation (worn, burned, damaged)
1
Check the settings of the thermal protections
1
Check the condition of fuses (tightness, value)
1
General
Check the unit set-up (vibration dampers, foundation, is it level?)
1
Check the condition of the housing (tightness, dirt, corrosion)
1
Check the condition of the insulation
1
Check that all pictograms are still present
1
* or after each rental period
Maintenance by qualified personnel once a year
•Check the condition of the heat exchanger (dirt, leakage)
•Check the pressure differential across the filters, replace the filters if necessary
•Check the mounting of the filters (leakage)
•Check the condition of the fans (noise, dirt, temperature, corrosion)
•Check the amperage of the fans (amperage: see electrical diagram)
•Check the function and setting of the "dirty filter signal" protective device
•Check the protective functions included in the control unit (see control unit operating instructions for
these)

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! CAUTION:
When checking the functioning of protections by disconnecting connections on the terminal
strip, make sure that they are reconnected in the original manner, and that all connections are
firm.
6.1. Damaged or missing pictograms
The Compact Cool is equipped with the following pictograms as standard:
- Control panel location
- Watch out for rotating parts
- Secure before opening
- OC Verhulst model plate
Missing or damaged pictograms should be (re)affixed as follows.
When affixing pictograms, proceed as follows:
•Clean the surface with a non-aggressive degreaser.
•Heat this section with a hairdryer until it is hand-warm.
•Remove the protective sheet and stick the pictogram in the correct position.
•Press the pictogram firmly and make sure that no air bubbles form underneath.
After application, allow the adhesive layer to cure for 24 hours before bringing the pictogram into contact with
water and/or cleaning agents.
High Voltage
Rotating Parts

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7. Control Technology
Components for control technology are integrated into the Compact Cool. The control strategy is determined
by selecting cooling or heating via the software.
For control technology, please refer to the user manual supplied with the product, which can also be found on
our website www.oc-verhulst.nl.
In OC Verhulst units that are frequency-controlled or equipped with EC technology, residual current devices,
neutral grounding can be used as extra protection, provided that local safety regulations are observed. A
grounding fault can cause a direct current in the discharge current. Do not use type A residual current devices
as they are not suitable for DC leakage currents. If residual current devices are used, they must comply with
local regulations. The residual current devices used must be suitable for protecting a unit with a direct current
(DC) in the grounding leakage flow (3-phase DC bridge). In addition, they must be suitable for a high leakage
current and for a short discharge current when switched on.
7.1. Air inlet temperature sensor:
Temperature sensor is mounted in the space between outdoor air inlet dampers and filters.
7.2. Supply air temperature (internal/external) sensor:
The internal temperature sensor is mounted in the space between the fans and supply dampers. It is also
possible to connect an external temperature sensor via a connection outside the cabinet. When this is
connected, the control strategy automatically changes to external temperature sensor.
7.3. Fluid supply / return temperature sensor:
For flow control, a temperature sensor is mounted on the supply and return lines of the coil.
7.4. Dual position switch (start/stop):
The fans and the three-way valve can be switched on or off via the dual position switch. Optionally, it is
possible to control the unit with a time schedule (see defrosting cycle).
7.5. Control panel:
Everything can be set via the control panel. The main screen contains the most important data. Fan speed,
three-way valve control and temperature setpoint.
7.6. Fans:
The fans are controlled via a potentiometer (0-100%) and a dual position switch stop /start). The controller
translates this to the EC fan via ModBus and is controlled by it.
7.7. Three-way valve:
The valve is controlled via 0-10V. The control is based on a PI control with setpoint and supply air
temperature or room temperature.

Version 5.1_2021 (31 March 2021) 18
7.8. Defrosting cycle:
Defrosting cycle is started manually via a push button. The first time the button is pressed, the defrosting
cycle of 10 minutes starts. After each press, 10 minutes are added. The time can be read from the display.
Pressing the push button for 5 seconds resets the defrosting cycle and restarts the standard control strategy.
During the defrosting cycle, the fan is reduced to a percentage of the speed set in the controller.
The defrosting cycle can also be set as a time schedule. Via the display, an ending time and eight different
start times can be set. The unit will then switch on at the set time and run for the set duration. It switches off
automatically (after the duration) and on again at the next set time.
7.9. tERA Portal:
A tERA portal can be connected to the Carel controller. The tERA portal is a GPRS box that allows you to
read and operate everything remotely. It is also possible to log (graphs, tables).
7.10. Control Technology error messages:
The display has the possibility to switch on three lights: green, orange and red. The various combinations are
error messages or confirmation of being in operation.
On On Off Off Off
Off On On Off Off
Off Off On On Off
Unit is on.
Works according
to settings.
Unit is on.
Non-urgent dirty
filter message.
Unit is off.
Dirty filter &
Urgent fault.
Unit is off.
Urgent fault.
Unit is switched
off.
7.10.1. Dirty filter message | not urgent:
Delta-P switch over the filter. When pressure drop is too high, the switch will engage and illuminate an
orange light called 'Filter'.
7.10.2. Fault message:
All faults will be displayed via a red light called 'error'. These errors can be reset manually, automatically or
remotely (if a tERA box is present).
7.10.3. Status message:
When the dual position start/stop switch is on and there is no urgent fault, it will be active. When there is an
urgent fault, the fault light will be active and the status off (unit will switch off). In case of a non-urgent fault,
the fault and status message will be active and the unit will continue to run.

Version 5.1_2021 (31 March 2021) 19
7.10.4. Defrosting cycle active:
Light active when defrosting cycle is active. Also readable from the display of the Carel controller (countdown
timer).
8. Set-up and installation
! CAUTION:
This chapter contains important instructions on how to safely install your Compact Cool!
8.1. Preparations
The following preparations are important for setting up the Compact Cool:
- The unit is designed for both indoor and outdoor installation.
- The Compact Cool should be placed on a stable surface.
- The set-up must be designed in such a way that there is sufficient space around the unit for
inspection and service work. The need to work safely must be borne in mind. This requires a
clearance of at least 1 metre on the inspection side. Moreover, free space is necessary for
unimpeded air supply and extraction. Attention must be paid to prevent an air short circuit between
the air injection and intake. The intake of fresh outside air must be taken into account (no exhaust
fans or other exhaust openings in the immediate vicinity of the air intake opening).
- The foundation must be such that the unit can be set up level, with the load sufficiently supported,
and vibration transmission minimised.
Safety!
- Before the Compact Cool can be put into operation, all inlet and outlet openings must be fitted with
ducts or grilles. All inspection doors / hatches must be closed. This is to prevent physical injury.
! CAUTION:
To ensure that the unit functions properly, it must be set up completely level (height should
be compensated with shims under the unit or vibration dampers).
If you have any questions or doubts about the set-up options, please contact OC Verhulst.
Information on dimensions and weights is given in the technical data mentioned above and on the scale
drawing of your unit.
8.2. Delivery and transport
We advise you to check your Compact Cool immediately upon delivery by OC Verhulst for transport damage.
Report any transport damage immediately to the carrier and within 24 hours to OC Verhulst. If transport
damage is not reported immediately, all warranty claims become null and void.
Also check that the delivery is complete (see the packing list) and that the necessary documentation is
present (in the control compartment).
8.2.1. Vertical transport
When transporting to the installation site, please ensure that the transport and lifting instructions shown in
the drawings below are followed. The unit must be moved using appropriate lifting gear.
When lifting the air handling unit, the lifting eyes at the top of the unit must be used. The hoisting strap must
be attached to the crane hook with a bow shackle (4 pcs M16). Please note the stated weight!

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8.2.2. Horizontal transport
If the crane hooks are not used, use the fittings in the frame (so-called hoisting pockets). Use forklift prongs
with sufficient length. These should protrude through the frame. The use of chains is not recommended.
! CAUTION:
During transport by OC Verhulst, all openings as well as other connections are covered.
Leave this sealing intact for as long as possible to prevent dirt and moisture from entering
the unit.
All valves must be closed during transport by the rental company.
8.3. Temporary storage
If the Compact Cool cannot be set up immediately, all the medium and air openings must be temporarily
closed and all valves closed. If the Compact Cool is taken out of operation for a longer period of time, the
following points should be noted:
•The unit must be switched off properly (see chapter 9.1.
•All dampers and valves must be closed.
•If a glycol mixture is used, it must be drained off. This also applies to the cooler and defrosting
heater.
•It is possible to stack the units on top of each other. CAUTION maximum of 2 on top of each
other!
Equator (arm) L = 2700
Hoisting belt L = 3000
Harp shackle suitable for at least 6 kN
Compact Cool 100:
Total mass ca. 1300 kg
Length 2630 mm
Width 1220 mm
Height 2170 mm (2250 mm. including lifting eyes)
Forklift pockets.
Insert the spoons completely through the frame.