Ocean OGHF 64 I PRO SV User manual

COUNTERTOP BUILT-IN
COOKER
GAS AND ELECTRIC
SERVICE MANUAL
COOKING HOB OGHF 64 I PRO SV

CONTENT
1.SAFETY WARNINGS 3
1.1 GENERAL SAFETY WARNINGS 3
1.2 SAFETY FOR INSTALLATION 3
1.3 INFORMATION THAT SHALL BE CONVEYED TO THE CONSUMER 4
1.4 THINGS TO DO WHEN GAS ODOUR IS DETECTED 4
3.4.1 Things to do for LPG Usage. 4
3.4.2 Things to do for Natural Gas Usage 4
2. APPLIANCE MOUNTING / MOUNTING RULES / SETTINGS 5
2.1 APPLIANCE HANDLING 5
2.2 REMOVING THE APPLIANCE PACKAGE 5
GAS HOBS
3. CHECKING THE MOUNTING PLACE AND ENERGY RESOURCES
3.1 INSPECTION OF THE DIMENSIONS OF THE INSTALLATION LOCATION 8
3.2 POWER CONNECTION 11
3.3 CHECKING THE GAS PIPELINE 13
4.ELECTRIC COOKER POWER RATINGS 14
4.1 GAS AND ELECTRIC COOKER HOTPLATE POWER RATINGS 14
4.2 GAS AND ELECTRIC COOKER HOTPLATE POWER RATINGS 14
5.GAS CONNECTION 15
5.1.LPG GAS CONNECTION 15
5.2 NATURAL GAS CONNECTION 16
5.3 CHECKING THE CONNECTION AGAINST LEAKAGE 17
5.3 GAS MEASUREMENT 18
6 GAS CONVERSION 19
6.1 MAIN GAS PIPE 20
6.2 HOT PLATES 20
6.3 CHECKING THE CONNECTIONS FOLLOWING CONVERSION 21
6.4 SPEED SETTINGS 22
7 LAST CHECKS 23
8 GAS FURNACE HOT PLATES 23
8.1.WOK FURNACE HOT PLATE 24
8.1.GAS BREAKER SAFETY HARNESS 25
9 IGNITION SYSTEM 26
9.1.IGNITION VIA THE BUTTON 26
9.1.IGNITION VIA THE MICROSWITCH 26
ELECTRIC COOKER GROUPS
10. CHECKING THE MOUNTING PLACE AND ENERGY RESOURCES
10.1 INSPECTION OF THE DIMENSIONS OF THE INSTALLATION LOCATION 28
10.2 POWER CONNECTION 29
10.3 AUXILIARY ACCESSORIES FOR MOUNTING THE COOKER 29
10.4 MOUNTING THE COOKER IN PLACE 30
10.5 DIMENSIONS OF COUNTER CUT-OFF AND INSTALLING THE COOKER 32
11.ELECTRIC COOKER POWER RATINGS
2
EN

11.1. ELECTRIC COOKER HOTPLATE POWER RATINGS..............................................33
11.2. HOTPLATE COOKER SWITCH LEVELS ................................................................33
11.3. ELECTRIC COOKER HOT PLATE CERAN POWER RATINGS............................. 34
11.4. INDUCTION COOKER TECHNICAL RATES ...........................................................35
11.5. INDUCTION COOKER OPERATING PRINCIPLE....................................................36
11.6. CIRCUIT DIAGRAMS...............................................................................................37
EN
3

1. SAFETY WARNINGS
This section includes the safety instructions necessary to prevent the risk of personal
injury or material damage. The following symbols are used in the service guide:
Important information or useful usage tips.
Warning against health and property risks.
Warning against electric shock.
Warning against fire.
Warning against hot surfaces.
1.1 General Safety Warnings
•The appliance power shall be cut off during installation, maintenance and repairs.
•Keep the area surrounding the ventilation channels open.
•The upper surface of the appliance gets hot when in operation. Therefore in cooker
installation, the gas or electrical connections shall not come in contact with the upper
surface, the connections may get damaged.
•Ensure that damaged components that may cause failure in the appliance are not used and
replaced.
•Ensure that renovated cable terminal is not used and replaced.
•As electrical components are replaced, ensure that the replacement part does not have
liquids or humidity on it that may cause failure.
•If power cord/plug is damaged, do not operate the appliance.
•Due to safety risks, do not extend the mains cord with additional cords and do not use
extensions.
•Plug the appliance in a grounded socket protected by a fuse conforming to the values
specified in the technical specifications chart.
1.2 Safety for Installation
•Check whether the floor of installation is flat. Non conforming surface has the risk for
pans and kettles etc. to spill. If the floor is not flat, ask the customer to flatten the surface.
•The energy source piping/wiring shall be brought next to the appliance. (For instance if
the LPG hose is insufficient in connections after 125 cm, the consumer shall install a
pipeline with a copper pipe in close proximity to the hose).
•During installation, the mains cable shall not pas over the hot surfaces. If the cord melts,
this may cause the appliance to short circuit and even a fire.
•During installation, ensure that the cables are not cut; cut or damaged cables should not
be used and should be replaced.
•The appliance does not include an element that discharge the gasses generated by fire.
Appliance must be installed according to the installation regulations in force. Observe the
requirements regarding ventilation.
•Do not place the appliance on a surface covered with carpets.
4
EN

1.3Information for the Customers
•The appliance may be hot during usage. Do not touch the cooker top sections, heating
elements etc. The appliance sides may become hot during operation, therefore flammable
materials shall not be placed near.
•To not close the upper cap before the general temperature of the appliance drops.
•Never wash the appliance by spraying or pouring water on it. There is a risk of electric
shock!
•Do not clean the appliance when it is operational.
•Do not perform any repairs or modifications on the appliance. However you may remedy
some issues that are specified in the cooker user manual.
•Extensive use of gas appliance may require additional ventilation eg. increasing the level of
forced ventilation.
•If there are no windows or doors to be used for room ventilation, additional ventilation must
be installed.
•While placing food to or removing food from the cooker, etc., always use heat resistant
gloves.
•Do not use the appliance with its front door glass removed or broken.
•Ensure that the children do not come in close proximity to the appliance when it is
operational.
•Do not leave materials such as rags or towels near the appliance.
1.4Things To Do When Gas Odour Is Detected
1.4.1Things To Do In LPG Usage
•Close all valves on the appliances that utilize gas and the gas counters.
•Do not operate the electric switches.
•LPG is heavier than air, therefore in an event of a gas leak, open all windows and doors and
let the gas go out with sweeping movements.
•Do not operate electrical devices such as mobile phones.
•Check all hoses and their connections against leaks.
1.4.2Things To Do In Natural Gas Usage
•Close all valves on the appliances that utilize gas and the gas counters.
•Do not operate the electric switches.
•Natural gas is heavier than air, therefore in an event of a gas leak, ensure that the gas is
moved out with a vent.
•Do not operate electrical devices such as mobile phones.
•Check all hoses and their connections against leaks.
THE VISUALS IN THE SERVICE MANUAL ARE USED AS
EXAMPLES.
THE END USER (CUSTOMER) APPLIANCES MAY DIFFER IN
CONTENT AND VISUALS.
EN
5

2. APPLIANCE MOUNTING / MOUNTING RULES /
SETTINGS
2.1 Transportation of the Appliance
The appliance shall be handled by two
people due to safety and ergonomics
reasons.
During handling or unloading from the
vehicle, do not drop the appliance, do not
drag it or slide it on the stairs.
2.2 Removing Appliance Package
Do not place items on the appliance.
Remove the packaging plastic using a knife
and without damaging the Styrofoam and
cardboards, if applicable, around it.
Check the general conditions other parts of the
appliance and see whether they are damaged.
Store the appliance accordingly in order to
prevent damage after removing the appliance.
6 I en

Check the appliance visually against any damage that may incur during
handling.
Carry the
appliance from
this side with a
clamp.
Do not place
your knee on
the appliance.
Protect
against
humidity.
Breakable
object
Do not step
on the
appliance.
Carry via
trolley from
this side.
Icons on the Appliance Package and Their Meaning
EN I 7

GAS HOB GROUPS
8
EN

Room Size
Ventilation Opening
Smaller than 5 m³
min. 100cm³
| 5 m³ to 10 m³
min. 50cm²
| Larger than 10 m³
Not needed
| On the basement or cellar
min. 60cm²
3. CHECKING THE MOUNTING PLACE AND ENERGY RESOURCES
3.1 Checking the Dimensions of the Mounting Place
Air required for combustion is taken from the room air and gases produced are returned
directly to the room. Good ventilation of the room is a must for safe operation of the appliance.
To use the appliance comfortably and due to its ergonomic build, place the appliance on a
hard surface.
The kitchen floor shall be durable to carry the unit weight and any other kitchenware that
may be used on the cooker.
EN I 9

If a hood or aspirator will be installed above the cooker, follow the instructions of the
manufacturer for height of mounting. (min. 65cm)
It can be placed adjacent to the kitchen walls, kitchen furniture or any other product in any
dimension from behind or one edge. The kitchen furniture in close proximity to the appliance shall
be similar size compared to the appliance.
The kitchen furniture near the appliance must be heat resistant. (Minimum 100 °C)
10 I en

The appliance shall be placed directly on the rough surface. It shall not be placed on a
storage or a base.
Do not install the appliance beside refrigerators or coolers. Heat radiated by the
appliance increases the energy consumption of cooling units.
EN I 11

3.2 ELECTRICAL CONNECTION
Do not run over, bend or pinch the
power cord and do not allow it contact
the hot components of the appliance
and ensure that it does not run over a
hob.
Before conducting any
operation on the electrical
wiring, remove the
electrical connection of
the appliance.
There is a risk of electric
shock.
12 I en

COMPANY
MANUFACTU
RER
CLAMP
TIGHTENIN
G TORQUE
INNER
DIAMETER
Ø
OUTER
DIAMETER
Ø
Erciyes Gaz
Orgaz
2Nt.
10mm
16mm
BP Gaz
Nurgaz
2Nt.
10mm
16mm
İpragaz
Fırat
2Nt.
10mm
16mm
Aygaz
Evci
2Nt.
10mm
16mm
Aygaz
Aygaz
2Nt.
10mm
16mm
3.3 Checking the Gas Pipeline
In the installation environment, there are certain points that shall be checked.
NOTE: Relief valve and hose shall be provided by the customer.
If LPG shall be used in the appliance, points to consider:
•The hose and the relief valve connecting the gas cylinder and the appliance shall conform with
TSE standards.
•Following table provides the names and diameters of the TSE certified hoses available in the
market.
EN I 13

BURNER
SPECIFICATIONS
G20, 20 mbar
G20, 20 mbar
G20, 25 mbar
G20, 13 mbar
G30, 28-30 mbar
G31, 37 mbar
G30.50 mbar
G30.37 mbar
Natural gas
Natural gas
Natural gas
LPG
LPG
LPG
Wok Burner
Injector
1.40
mm
1.28
mm
1.60
mm
0.96
mm
0.76
mm
0.96
mm
Gas
Flow
0.333
m3/h
0.333
m3/h
0.333
m3/h
254
m3/h
254
m3/h
254
g/h
Power
3.50
kW
3.50
kW
3.50
kW
3.50
kW
3.50
kW
3.50
kW
Large Burner
Injector
1.15
mm
1.10
mm
1.45
mm
0.85
mm
0.75
mm
0.85
mm
Gas
Flow
0.276
m3/h
0.276
m3/h
0.276
m3/h
211
m3/h
211
m3/h
211
g/h
Power
2.90
kW
2.90
kW
2.90
kW
2.90
kW
2.90
kW
2.90
kW
Middle Burner
Injector
0.97
mm
0.92
mm
1.10
mm
0.65
mm
0.60
mm
0.65
mm
Gas
Flow
0.162
m3/h
0.162
m3/h
0.162
m3/h
124
m3/h
124
m3/h
124
g/h
Power
1.70
kW
1.70
kW
1.70
kW
1.70
kW
1.70
kW
1.70
kW
Small Burner
Injector
0.72
mm
0.70
mm
0.85
mm
0.50
mm
0.43
mm
0.50
mm
Gas
Flow
0.96
m3/h
0.96
m3/h
0.96
m3/h
69
m3/h
69
m3/h
69
g/h
Power
0.95
kW
0.95
kW
0.95
kW
0.95
kW
0.95
kW
0.95
kW
GAS VALUES TECHNICAL TABLE
14 | EN

4. 4.ELECTRIC COOKER POWER RATINGS
GAS AND ELECTRIC COOKER HOTPLATE POWER RATINGS
LEVEL 1
LEVEL 2
LEVEL 3
LEVEL 4
LEVEL 5
LEVEL 6
80mm
200W
250W
450W
—
—
—
145mm
250W
750W
1000W
—
—
—
180mm
500W
750W
1500W
—
—
—
145mm Rapid
500W
1000W
1500W
—
—
—
180mm Rapid
850W
1150W
2000W
—
—
—
145mm
95W
155W
250W
400W
750W
1000W
180mm
115W
175W
250W
600W
850W
1500W
145mm Rapid
135W
165W
250W
500W
750W
1500W
180mm Rapid
175W
220W
300W
850W
1150W
2000W
4.2 GAS AND ELECTRIC COOKER CERAN POWER RATINGS
LEVEL 1
LEVEL 2
LEVEL 3
LEVEL 4
LEVEL 5
LEVEL 6
LEVEL 7
LEVEL 8
LEVEL 9
MAX.
Ø140mm
Commutator
130 W
206 W
350 W
500 W
850 W
1200 W
—
—
—
—
Ø140mm
Commutator
180 W
470 W
790 W
850 W
1230 W
1700 W
—
—
—
—
Ø180mm
Regulator
1800 W
1800 W
1800 W
1800 W
1800 W
1800 W
1800 W
1800 W
1800 W
—
Ø140/250mm
Ovaldual
1000 W
1000 W
1000 W
1000 W
1000 W
1000 W
1000 W
1000 W
1000 W
1800 W
Ø120/180mm
Double
700 W
700 W
700 W
700 W
700 W
700 W
700 W
700 W
700 W
1700 W
EN
15

5 GAS CONNECTION
Hose Tip LPG
(Liquid Gas)
Hose Tip NG
(Natural Gas)
Safety
Hose
Gas Coupling
Washer
Clamp
5.1.Lpg Gas Connection
NOTE: Ensure that the hose and relief valve are renewed in installing LPG appliances.
Select the appropriate location
based on the cylinder. If
required, replace the conic
hose tip and pipe stopper
behind the cooker.
Place the clamp on the hose.
To replace the conic hose and
pipe stopper use wrench no
22 and 24.
Note: The length of the hose shall not exceed 125 cm.
16 I EN

Install the softened hose to
the cooker hose tip.
Tighten the clamp.
Soften one tip of the hose by
resting it in boiling water for
1 minute.
5.2 Natural Gas Connection
Note: Natural gas companies are responsible for installing the system up to the appliance
and the spiral hose.
There is a flexible hose on the tip of the
natural gas piping ensuring the natural gas
connection of the appliance.
By using wrench no 22 and 24, remove the
natural gas hose tip and connect the hose
on the connection tip directly to the
appliance instead.
Select the appropriate location close to
the natural gas valve.
If required, replace the pipe stopper and
natural gas hose tip on the back of the
cooker.
EN I 17

5.3 Checking the Connection Part Against Leakage
Make sure that the gas is being supplied. The gas leak can be checked via using relief valve
or soap bubbles.
Gas leakage relief valve
Apply soap to the hose
connection and open the
gas.
If the hose froths, there is a
leakage. To remove the
leak, check the connection.
Note: The appliance goes through gas tests through the production line. For this reason
there can be residue gas in the ignition systems. The leakage detectors may give a false alarm
due to detecting these residue gasses. If there is a similar warning in the ignition section, remove
the residue gas with a vacuum cleaner and check again.
18 I EN

Do not ever use a match or a
lighter to check the gas leak.
Do not pinch, bend or clinch the
gas hose. It shall not come into
contact with the hot components
of the appliance.
5.4 Gas Measurement
Gas pressure rating is measured via manometer. There are 2 types of manometers. Gas
measurement is done by both devices with the same method.
Gauge Manometer
Digital Manometer
Measurement with Digital Manometer
Materials required for measurement;
Open the gas valve
T connection
Check the manometer
display
EN I 19

Gas
Mbar
Lowest
Highest
DG (Natural
Gas)
20
17
25
LPG
30
25
35
As specified in the connection schematic below, connect the appliance, manometer and gas.
The rates based on standards are specified in the table.
Measurement with Gauge Manometer
Measurement of 300mmSS LPG (Liquid Petroleum Gas) with the gas
manometer Measurement of 200mmSS NG (Natural Gas) with the gas
manometer
6 GAS CONVERSION
In order to avoid explosion risk during gas conversion, turn off the main gas line before
working.
Equipment for gas conversion.
Spare conversion kit
7 gauge valve
22 and 24 gauge hose tip wrench
20 I EN