OERTLI AMERICAN OE-22 Manual

YI
MANUALNO.17,000
lSOOOlg-82
INSTALLATION
SERVICE
AND
OPERATING
MANUAL
CERTLI
AMERICAN
OIL
BURNER
MODELOE.z
J
,+'--1-5{
oE-22
oE-21
CERTLIANtrRIGAN
PHONE:
N.Y.
C..2121895-2196;
{516)
543-4600.
Outside
N.Y.
StateTollFree
(800)
645-4504
ABC
SUNRAYCORP.,85
AUSTINBLVD.,
COMMACK,N.Y.11725
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INSTALLATION.
SERVICE
AND
OPERATING
IIANUAL
ltiODEL
OE-z OILBURNER v
TECHNICAL
DESCRIPTION
IUR]IER DATA
U.
L.
LISTED
CAPABLE
oF200 Ps.l.
ltov 60
Hz
tPH240W
CAPACITOR
START
CAD
CELL
COfTROLWITH
INTERRUPTED
IGNITION
t.65
- 3.5
THE BURNER
MUST
BE
NOZZLES
450 soLlDs MATCHEDToTHEPREc|sEBo|LERBACKPRESSURE.
ARERECoMMENDED.So?600'ANDEoosoL|DsMAYALSoBEUSED.
9
IDENTIFICATION:
ELECTRODESETTING
Fig.
1
TUBE IN INCHES
RATING
10H
-
I
LENGTH OF
FIRING I CONTROL I
| = 1.65-3.5
2 :325-6.O
H
- HONEYWELL
U- WHITERODGERS
-
1
I
l
0E- 21
BURNER
TYPE
Page2

1.
1.1
2.
2.1
2.3
2.4
2.2
INSTALLATION
INSTRUCTIONS
# 2 FUELOIL
BURNERS
UNPACKING
Whenunpacking
the burner,
be sureall loose
packages
are
inspected
for contents.Gheck the
packing
list,electrical
rating
(voltage,
hertz)andforconcealed
damage.
FUEL
TANK
All oil storage
tanksmustbeU. L. listed
and
installedaccording
to the NationalBoardof Fire
Underwriters
or local ordinances,
whichever
has
precedence.
All pipe connectionson underground
buried
tanksmusthavesruing
joints
except
thesounding
well
(stick
well).
Thefilf line
must
pitch
toward
To"
per
tt.
Thevent
pipe
shouldnotbelessthan
1y4"l. P.S.andequipped
withanapprovedvent
cap.Pitch
thevent
pipe
towardtankYo"
per
ft.
2.5 Thetankgauge
shouldbe installedsothat the float
vvill
notbe
under
thefill line.
Onunder-
ground
tanks,
protect
the
bulb
and
gauge
line
insidethetankwithrigid
iron
pipe.
3. OIL
PIPING
3.A 275-Gal.
Basement
Tanks-GravityFeed.
3.1 UseYz"O. D.
coppertubingwithflaredfittings.Consultthe
pump
manufacturer'sspecifications
forother sizesandiron
pipe
substitution.
3.2 Installan approved
hand
valve
in the tank outlet
andclose
to burner
fuel
pump
aheadof the
filter.Connectthefilterto the
pump
withacopper
tube
pigtail.
Do
notconnectrigid
pipe
direct-
lytothe
pump.
3.3 A return
lineis
notrequiredforthistype
installation.
3.4 lf morethanone
burnerisconnected
to suction
line,
thetankbottom
must
beaboveboth
burner
pumps
and
thesizeof lineand
filter
mustbeincreased.
3.8 Underground
orVaulted
Tanks.
3.5 l)se
Tr"O.D.copper
tubing
withflared
fittings
forsuction
and
returnlines
to avoid underground
connections.
tf the localregulations
require
rigid
pipe,
use
blackwrought
iron
and
malleable
fittingswith doublesruing
joints
to prevent
breakage
in casethe
tanksettles.
(Consult
the
pump
manufacturer'sspecifications
forother
sizesand
iron
pipe
substitutions.)
Both
suctionandreturn
linesshould
extend
towithin
4" of thetank
bottom.
Slip fittingsshould
be usedon the tankfor copper
suction
andreturn
lines.Double-tapped
bushings
canbe used
with wrought-iron
pipe;
however,a bushing
weldedto the dip tubeis
preferred.
Install,
in thesuction
lineat anoutside
wall,anapproved
hand
valveandspring
loadedball
check.When
thetankis vaUlted
and
thebottomof thetankison thesamelevel
astheburner,
installaverticalcheckvalve
asclose
to the
topofthetank
as
practical'
3.6
3.7
J
3.8
Page
3

4.
4.1
4.2
4.3
5.
5.1
3.g lf thebottom
of thetank
isabove
the
levelof
the
burner,
an
anti-siphon
valve
isusually
required
at
the
highest
Point.
3.10 lnstall
an approved
hand
valve
close
to theburner
pump,
ahead
of thefilter,
and
connect
the
filter
to the
pump
witha
copper
tube
pigtail'
3.1
1 lnsta
llacopper
tube
pigtail
between
the
pu
mpand
spring-loaded
ball
check
inthe
return
line'
g.12 Avoidfastening
suction
and
return
lines
to floorbeams'
lf necessary
to doso,
use
loose
fitting
hangers
withso-ft
rubber
lining
to preventnoise
transmission.
3.13 A separate
suction
lineshould
be used
for each
burner.
A common
return
line
may
beused'
provided
, ,pting-jouJed
ballcheck
is
installed
inthe
return
pipe
from
each
fuelunit'
FUEL
OIL
FILTER
A filter
isrecommended
inthe
suction
line'
size
the
filter
according
to GPH
of the
nozzle
onsingle
pipe
installations.
Use
larger
filters
on2-pipe
systems
(20
to 30GPH
filter
rating).
INSTALLATION
Use
a base
or flange
mounting,
whichever
is
themost
practicalfor theinstallation'
Follow
the
heati
ng
appl
iance
minufacturei's
recommendations
where
appl
icab
le.
Make
sure
the
burner
is
level
side
to side.
Pitch
the
air
tube
down
approximately
2o
toward
the
nozzle
end.
Theend
of theairtubeshould
be
Tt"back
to flush
with inside
of thechamber
wall.lmProPer
insertion
willdistort
thefire.
See
Fig.
2.
CHAMBER
WALL
ELAST
TUBE
5.2
5.3
5.4 3
v
Page
4
Fig.2

6.
6.1
NOZZLES
Use
a nozzle
of the proper
size,
typeand
spray
patternasindicated
for the burner
model.'
45" solids
arerecommended;
60"
solids
may
also
beused
(Ref.
Page
2).
Afways remove
the nozzle
assembly
to
install
orreplace
the
nozzle.
The nozzle
assembly
can
beremoved
step
bystep
as
follows:
v
6.2
6.3
a)
b)
c)
Open up the coverbY removing
the
cover
screws.
See
Fig.3.
Disconnect
the oil line
to the nozzle
assembly.
See
Fig.
4'
Disconnect
the ignition
cables
at trans-
former.
d)Turn
assembly
to 90o
clockwise.
e) Then pull assembly
straight
backwards
slowly.
Fis.3
Fis.
4
pI
vPage
5

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v

6.4
6.5
Flame
retention
cup
canberemoved
fromthebracket
using
ascrewdriver
as
shown
intheFig.44'
Similarly,
flame
retention
cupcan
be
installed
byforcing
it as
shown
in
theFig'
48,first
bymatch'
ing
twonotches,
and
then
byforcing
forthe
thirdnotch.
F
is.
4,A Fis.
48
CHIMNEY
Follow
therecommendations
of the
heating
appliance
manufacturer'
The chimney
should
extend
above
the roof lineand
above
or away
fromsurrounding
objects'
It should
betile-lined,
withno
obstructions
and
be
ina
good
state
of repair,
withnoleaks'
The
smoke
pipe
should
beinserted
flush
withthe
inside
of
the
chimney
tile,
and
sealed
in
place'
Allcleanout
doors
should
besealed.
DRAFT
REGULATORS
The use
of a draft regulator
is recommended
and
should
preferablybemounted
inthesmoke
pipe.
8.2 Use
adraft
gaugeto adiust
to the
proper
opening.See
"draft" 13.1'
g.3 Theabove
maynot apply
to pressurized
fire box boilers:
Followinstructions
furnished
with
boilers.
v
U,
7.
7.1
7.2
7.3
7.4
8.
8.1
.t
Page8

9.
9.1
9.2
9.3
9.4
10.
AIR FOR
COMBUSTION
A separate
fresh
air
inlet
to the
boiler
room
isrequired
forpropercombustion'
Anopening
of one
square
inch
per
1,000
BTUH
input
isrecommended'
Ifthe
opening
isscreened,
the
area
should
be
increased
byas
much
as50%.
The
boiler
room
must
beclosed
off from
any
area
where
supply
orexhaust
fans
are
installed'
COMBUSTION
CHAMBERS
THIsDoEsNoTAPPLYToPACKAGEDUN|TsWHERETHECHAMBER|sSUPPL|ED
10.1 Refer
to thechart
for thecorrect
chamber
dimensions.
Chambers
may
vary
slightly
butshould
maintain
the
f
loor
area
shown
inTable
1'
TABLE
I
MINIMUM
COMBUSTION
AREA
NAREA RADIATION
Air
Water BTU
Sq.Ft. X1000
Floor
ToCenter
OfNozzle
CrownSheet
To Center
Height Of Nozzle
660
700 1056
1120 185
196
12127
13137 800
1000 1280
1600 224
280
13137
14147
15
16
2.00
2.50 1920
2240 336
392
15 15 7%
15 15 7v, 1200
1400
7Y2
7%
17
20
3.00
3.50 1600
1800 48
504
168
168
16
16
21
24
4.00
4.50 I
8560
616
17 17 8y.
17 17 8% 8v,
8Y2
25
27
5.00
5.50 2000 3200
2200 3520
18
19
19
27
27
29
672
728
784
9
91h
s%
.v oE-21 Fis.
5
Page
9
Fis.6

11. wlRlNG
11.1 All wiring
mustcomply
withtheNational
ElectricCode
and
local
ordinances.
11.2 Refer
to thediagram
suppliedwith
the
burner
orcontrols.A typicalwiringschematic
isenclosed
forintermittent
ignition.
See
Fig.
7.
r------'l HOT
LIM
IT --L
f* _ _ _ _ _J
v
r20
v
NO.
OA47272
NOTE: Setroom
thermostatfor0.38
AMP.
(24
volts)
Place
jumper
onT-T
terminals
if room thermostatisnotused.
Factory
wiring Fieldwiring Fis.7
11.3 Usea105'Cthermoplasticwire-Do
not
use
less
than
#14
AWGwire.
11.4 Do
not
fastenconduitorBXcable
to hotsurfaces.
12. STARTING
THEBURNER
12.1 Be suretheboiler,if used, is
filledwith
water.
Be
surethe
oiltankisfilled,all valvesopen
and
controlsset
to allowburneroperation.Besurethe nozzleassemblyis
correctly
positioned
for
theinput
(nozzle
size)used
(Ref.
Table2).
12.2 Open theburner
airadjustment
partially,
(Ref.
Fig.5 and
6)open the
fireor inspection door
and
turn
ontheservicesruitch.Adjustdraftregulatorformaximumchimneydraft.
12.3 Prime
the fuel pump accordingto the manufacturer'srecommendationsandcheckthe pump
pressure.
Pump
pressure
at 180psi.
(Recommended
pressures
are160thrcugh180ps].)
See
Table2.
tl
rl
ll
Ir-
L_
1.
2.
3. v
YI
.J' BOX
BLK I DELAYEDolL I wHT
8LK I-^^.,^-^-..-^l WHT
Page
10

Y
l2.4lfasafetylockoutoccurs,resetafterlto2minutes'
12.5 Do
notrun
the
fuel
unit
dryformore
than
5 minutes'
12.6
12.7
Fis.8
lrJ
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l,rJ
N
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z
=
=
o
z
TABLE
NO.2
CALCULATED
DELIVERY
RATES
OF
NOZZLES
ATVARIOUS
PRESSURES
(Pump
Pressure
In
PSIG)
100 150 155 160 165 170 175 180 185 190 195
1.35 ',l
.65
1.5 1.84
1.65 2.02
1.75 2:14
1.85 2.26
2.O 2.45
2.25 2.75
2.5 3.06
2.75 3.37
3.00 3.67
3.50 4.29
4.00 4.90
4.5 5.51
1.18 1.71 1.73
1.87 l 90 1.93
2.05 2.09 2.12
2.18 2.21 2.25
2.30 2.34 2.38
2.49 2.53 2.57
2.80 2.85 2.89
3.1
1 3.16 3.21
3.42 3.48 3.53
3.73 3.79 3.85
4.36 4.43 4.49
4.98 5.06 5.14
5.60 5.69 5.78
1.76 1.78
1.95 1
.98
2.15 2.18
2.2s 2.31
2.41 2.45
2.61 2.64
2.93 2.98
3.26 3.31
3.59 3.64
3.9
1 3.97
4.56 4.63
5.21 5.29
5.87 5.95
1.81 1
.84
2,O1 2.04
2.21 2.24
2.35 2.38
2.48 2.52
2.68 2.7
2
3.O2 3.06
3.35 3.40
3.69 3.7
4
4.O2 4.08
4.69 4.76
5.37 5.44
6.04 6.12
r.86 1.89 1.91
2.O7 2.O9 2.12
2.27 2.30 2.33
2.41 2.44 2.47
2.55 2.58 2.62
2.7
6 2.79 2.83
3.10 3.14 3.18
3.45 3.49 3.53
3.79 3.84 3.89
4.13 4.19 4.24
4.82 4.89 4.95
5.5
1 5.58 5.66
6.20 6.28 6.36
Prime
the
pump
with
oil
on
long
suction
lines'
When
thefireisestablished,
make
atemporary
air
adjustment
to clear
any
smoke.
Leave
the
fire
door
open
until
the
combuition
chambei
isdiy.
Modirn
chambers
contain
organic
binder
which
must
be
baked
outbefore
final
burner
adjustments
can
be
made.
Allow
atleast
15
minutes
firing
to ,,dry,,
thechamber.
When
normal
temperatures
are
r99ch_ed,
close
the inspection
(fire)
door,
adjust
ihedraftand
theairshutter
foraclean
fire.
See
Fig.
5for oE-2l series.
ForoE-22
series,
see
Fig.6 to adjust
theairand
lock
itwithside
nut.
Extra
fine
tuning
can
be
achieved
bydialing
the
knob
(See
Fig.8).
v
r=\
+a
\,
Page
1
1

13. DRAFT
13.1 Aftertheapplianceandchamberareupto normal operating
temperature,setthedraftregulator
to get
-.02" W.C.overthefire.Use
a
draft
gauge. V
14. FINALCHECKOUT
14.1 Useasmoketesterandsettheburnerairadjustmentfor not more thana
#1smoke
(Bacharach i
scale). ,
14.2 Recheckthedraftandtake
a CO2
reading
over
thefireandinthebreeching.
TheCO2reading
shoufdbebetween11o/oand13%.
14.3 lf #1 smoke
ismeasured,
andCO2
is
lessthan
1
1%,whilefiring
into
asuitablefirebox,checkfor
airleaksintothefireboxandflues.
Sealallleaksfound, using
non-a$estosfurnacecement,and
recheckCO2.
14.4 Open the fire door, turn off the oil valveandcheckoutthesafetytimingof thecombustion
control.
14.5 Checktheoperation
of thelimit controlsand
thethermostat.
14.6 Check foroil leaks.
All installations
should
bereinspected
after1to 2weeksof normaloperation.
OILBURNEROPERATING
INSTRUCTIONS
ThisBurnerislistedbyUNDERWRITERS'
LABORATORIES,
lNC.,andotheragenciesfor V
fuel
oilnotheavierthanNo.2commercial
standardCS-l2-48.
Date
DATA
StackCO2% Over
fireCQ2%
SmokeSpot
No.
Air ShufterSetting
StackTemp.
Fo RoomTempFo
Net
Stack
Temp.F' Stack
DraftIn.W.C.
Overfire
Draftln.W.C. NozzleInstalled
gal./hr.
Spray
Angle
o
ChamberSize Boiler
Mfg.
Combustion
Efficiency
WHEN
SERVICEORREPAIRS
AREREOUIRED CAUTION
DO NOT use
gasoline,
crankcase
oil or any
oil
containing
gasoline.
DO NOT incinerate
garbage
or refusein this
unit.
DONOTtamper
withburnerorcontrols-
CALL
YOUR
SERVICEMAN. V
Call
Burner
Model Serial
No.
Day
telephone_ Nighttelephone
Always
give
thefollowing
information:
Dateinstalled
HANG
NEAR
BURNER