Ojeda ALPA Series User manual

INSTALLATION AND
OPERATION MANUAL
Congratulations! You have just
purchased the finest commercial
refrigeration available.
ALPA 36 ALPA 77 ALPA 99
ALPA 120
Part Number 100330038 www.ojedausa.com
ALPA SERIES
460 Southport Commerce Blvd.
Spartanburg SC 29306
Phone: 864-574-6004
Fax: 864-574-6005

APPLICATION .................................................................................................................................... 3
PRODUCT REGISTRATION................................................................................................................ 3
DIRECTIONS FOR STORAGE AND HANDLING THE EQUIPMENT.................................................. 3
STORAGE OF THE EQUIPMENT ....................................................................................................... 3
UNCRATING........................................................................................................................................ 3
MOVING THE EQUIPMENT ................................................................................................................ 3
PLACING AND INSTALLING THE EQUIPMENT................................................................................. 4
ELECTRICAL REQUIREMENTS ........................................................................................................ 5
POSITIONING SHELVES..................................................................................................................... 5
PRODUCT LOADING.......................................................................................................................... 5
UNIT OPERATION AND COMPONENTS........................................................................................... 6
ELECTRONIC TEMPERATURE CONTROL:....................................................................................... 6
CAUTION..............................................................................................................................................8
SHELF SPECIFICATIONS................................................................................................................... 8
MAINTENANCEGUIDELINES.........................................................................................................8&9
CLEANING DRAIN LINES.................................................................................................................. 10
STANDARD WARRANTY...................................................................................................................11
TABLE OF CONTENTS
You have selected one of the finest commercial refrigeration units made.
It is manufactured under strict quality controls with only the best quality
materials available. Your Ojeda cooler, when installed correctly and
properly maintained will give you many years of trouble-free operation.
WARNING!
USE THIS APPLIANCE FOR ITS INTENDED PURPOSE AS DESCRIBED IN THIS MANUAL
When using electrical appliances, basic safety precautions should be followed, including the following:
Part Number 100330038 www.ojedausa.com |2
- Use this appliance for its intended
purpose as described in this Owner
Manual.
- is refrigerator must be properly
installed and located in accordance with
the Installation Instructions.
- We strongly recommend that any
servicing be performed by a qualied
individual.
- Do not allow children to climb, stand, or
hang on the shelves in the refrigerator.
ey could damage the refrigerator and
seriously injure themselves.
- Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
- Unplug the refrigerator before cleaning
and making repairs.

APPLICATION
STORAGE OF THE EQUIPMENT
UNCRATING
MOVING THE EQUIPMENT
PRODUCT REGISTRATION
CAREFULLY READ THESE INSTRUCTIONS. This manual provides instructions in how to best locate,
operate, and maintain this equipment. It is recommended to keep this manual for any future reference.
The ALPA series of coolers have a sanitation listing permitting the merchandising of packaged food
and beverage product. The unit must be located in an indoor environment where the ambient must be
maintained less than 75oF/55oRH.
If the equipment will be kept in storage, it is suggested to keep it in its original packing. In case you
need your equipment to be inactive for a long period of time after being used, verify that it has been
unplugged. After cleaning it thoroughly with a damp cloth, lukewarm water and neutral soap and
carefully drying it, cover it with a polyethylene film or similar waterproof material.
The following procedure is recommended for uncrating the unit:
Remove the outer package by carefully cutting the shrink wrap and removing the 4 corner posts
and top lid. Inspect for concealed damage. Immediately file a claim with the freight carrier if there is
damage. Move your unit as close to the final location as possible before removing the wooden skid.
The unit is constructed to facilitate using a forklift to handle it. (Fig. 1)
Use this handling means to move the equipment as close as possible
to the location where it will be installed.
IMPORTANT: Never push, pull, or strike the front or side glass.
Write down the Serial number of your new unit for future reference. The Serial Number is found on the
data plate located on the back of the unit.
MODEL: ________________________
SERIAL NUMBER: _______________
Part Number 100330038 www.ojedausa.com |3
DIRECTIONS FOR STORAGE AND HANDLING THE EQUIPMENT
Figure 1

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PLACING AND INSTALLING EQUIPMENT
ENVIRONMENTAL CONDITIONS
THIS UNIT CANNOT BE INSTALLED IN ENVIRONMENTS WITH EXPLOSIVE GASES. THE
EQUIPMENT IS DESIGNED ONLY FOR INDOOR OPERATION.
The unit must be located in an indoor environment where the ambient is maintained less than
75o
F/55oRH.
For the correct performance of the refrigerating system, it is very important to leave at least 10 cm
(4”) of free space both at the sides and back to allow proper air circulation.
Care must be taken to ensure that air drafts around the cooler
are kept to a minimum. A minimum space must be kept
between the cooler and air sources such as air conditioner
supply or return grilles, vent hoods, appliance condenser air
intake and discharge, outside doors, fans, or other air movement
devices (Fig.2).
The following horizontal distance should be considered
minimums unless special precautions are taken to prevent
interruption of the ALPA air curtain:
-5’ from appliance condenser air intake and discharge
-10’ from air conditioner supply or return grilles
-10’ from vent hood
-15’ from open doors
The location of the cooler must be kept away from sources of
heat and humidity including direct sunlight (Fig.3), toasters,
ovens, coffee warmers, other appliances condenser air
discharge, infrared heaters, or other heat generating appliances.
The unit should be leveled prior to operation.
The unit must have casters, 6” legs, or sealed per NSF
guidelines as shown in Figure 4A and 4B.
Figure 2
Figure 3
Figure 4A Figure 4B

The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a
standard 3-prong (grounding) wall outlet to minimize the possibility of electric shock hazard from this
appliance.
ALPA units require a dedicated outlet with the type of receptacle as shown in the chart.
The use of extension cords is not permitted and will void the warranty.
Before connecting your equipment, check that the electrical data on the data plate match your
electrical output.
IMPORTANT NOTICE: PLUG THE EQUIPMENT INDEPENDENTLY TO A LOAD CENTER WITH AN
APPROPRIATE CIRCUIT BREAKER ACCORDING TO THE NAMEPLATE AMPS.
The shelves and holders have been fixed to the inside floor of the unit to prevent their loss during
transportation.
Insert the shelf brackets in the pilaster notches making sure they are at the same level such that the
shelves remain horizontal.
IMPORTANT: The products on each shelf must leave three to five centimeters of free clearance
The ALPA series of units are not intended to be a pull down refrigerator and as such the product
must be loaded at their intended merchandising temperature.
Before loading products, allow the equipment to operate empty for at least two hours.
When loading products:
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ELECTRICAL REQUIREMENTS
Model
Alpa 55 120 8 15 5-15P
Alpa 36 120 6 15 5-15P
Alpa 77 120 11 20 5-20P
Alpa 99 120 16 20 5-20P
Alpa 120 120 16 20 5-20P
Voltage
(V)
Current
(A)
Circuit
Required (A)
NEMA
Config.
POSITIONING SHELVES
PRODUCT LOADING

PREVENTION
Part Number 100330038 www.ojedausa.com |6
Figure 5 Figure 6
- Do not block the lower ventilation grille with the packages about to be loaded. (Fig. 5)
- Do not block the return vents that ensure a proper refrigerated air circulation. (Fig. 6)
- Do not over hang the shelf.
- Do not press the product against the rear wall
- Never exceed the shelf weight limits. (See Shelf Specifications Pg.8)
ELECTRONIC TEMPERATURE CONTROL
The unit is provided with an electronic temperature control that controls the operation of the unit
based on the temperature of the air entering the evaporator at the front of the unit.
In order to achieve the desired product temperature, the electronic control is factory adjusted to turn
off the refrigeration system at 35ºF and start it at 39.5ºF.
When you plug the unit in, the control display will illuminate. However, there is a start-up delay of 2
minutes before the compressor(s) are energized. This delay avoids the possibility that during a pow-
er failure the compressors are forced to restart before the refrigerant pressures are equalized.
The control has been factory-adjusted with a defrosting cycle scheduled to last 6 minutes every hour
to ensure that the evaporator performs without any ice build-up.
None of the factory-programmed electronic control parameters can be modified unless an access
code is entered (only your distributor’s technical personnel have that code).
UNIT OPERATIONS AND COMPONENTS

COMPRESSORS
CONDENSERS
EVAPORATOR
SLIDING CONDENSING UNIT
LIGHTING
NIGHT CURTAIN
CONDENSATION EVAPORATOR TRAY
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The ALPA-36 and ALPA-55 have a single hermetic compressor. The ALPA-77, ALPA-99, and ALPA-
120 have two hermetic compressors that start in two steps with a delay of 10 seconds to reduce the
in-rush of current to the unit.
The ALPA units incorporate a “maintenance free” condenser design in the refrigeration system which
reduces the need for the regular cleaning process that fin and tube condensers require. Besides the
savings in preventive maintenance costs, energy expenses will be stable throughout long periods of
time since the condensers will remain “clean and unobstructed”.
In the event it is believed that the unit has had a “freeze up” condition due to operation of the unit in
high temperature or humidity conditions the evaporator can be inspected by removing the floor of the
inside of the unit. In the event the evaporator is frozen, it can be thawed by emptying the cabinet of
product and removing power until the coil is clear.
The condensing unit can be pulled out, sliding it approximately 40 cm (16”) to allow servicing the
condenser motor(s), compressor(s) and electrical components. In order to service the condensing
unit, remove the two screws that hold the lower front grill (one at each side). Remove the screws that
hold the front bracket that clasps the condensing unit and slide it gently out to have access to the
components you want to check.
Once completed, every component must be returned to its original location for proper operation.
The lamp can be turned off with the switch located at the left side of the upper section, near the lamp.
The night curtain should be pulled closed whenever the unit is not required for the active
merchandising of product.
When the equipment operates, condensed water from the environment is collected on the
evaporator. During each off-cycle, the water drains to the evaporator tray located at the bottom of the
unit where it is evaporated using the heat from the refrigeration system.

CAUTION
SHELF SPECIFICATIONS
MAINTENANCE GUIDELINES
Part Number 100330038 www.ojedausa.com |8
The equipment has been exclusively designed to maintain the proper temperature of packaged fresh
food and beverages. Because the unit is not designed to cool the product down quickly, the product
must be loaded at its appropriate temperature.
- Do not remove grilles or panels that require using tools to be accessed
- Do not keep the unit running unloaded. UNPLUG IT when you are not planning to use it.
Using any electrical or electronic equipment entails the compliance with some fundamental rules.
- Do not touch the unit with wet hands or feet.
- Do not install the equipment outdoors.
- Do not remove or ignore safety devices.
- Do not leave objects on top of the unit.
- Do not climb on top of the unit.
- Never use direct or indirect water jets on the unit.
- Do not allow the electronic control to be adjusted by customers or unqualified personnel. For
any adjustment you must contact your distributor.
- Verify that the hot air stream from the condenser towards the back of the unit is not directed
to other refrigeration units, which would compromise their operation.
- Under no circumstance should you block the front grille of the unit.
THE MANUFACTURER DOES NOT ASSUME ANY RESPONSIBILITY ARISING FROM DAMAGES
CAUSED BY IMPROPER, INCORRECT, OR ERRONEOUS USE.
It is important to instruct the user on the operation of the equipment according to this instruction
manual, and to make sure that said manual is within reach of any operator that might use the unit.
The shelves have been designed to withstand the rigors of normal use and loading with the following
not to exceed evenly distributed weight per shelf:
ALPA-36: 27 kg (60 Lbs).
ALPA-55, ALPA-77: 50 kg (110 Lbs).
ALPA-99, ALPA-120: 60 kg (132 Lbs)
This load limits must not be exceeded to prevent potential damage to the shelf and/or injury to users.
Regularly and carefully cleaning the equipment prevents deterioration and product alteration.
CLEANING THE UNIT
Clean every week with only a damp piece of cloth and neutral soap each external and internal sur-
face, and dry them with a clean soft cloth.

MAINTENANCE GUIDELINES CONT’D
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Never use flammable or abrasive products. The unit must never be cleaned with water jets.
IMPORTANT: During maintenance and cleaning operations, make sure that good visibility conditions
exist in the working area, using other light sources in case it is needed. Be very careful when
working with moving and/or high-temperature parts.
CLEANING THE CONDENSER COIL
IMPORTANT WARRANTY INFORMATION:
Condensers accumulate dirt and require regular cleaning. Dirty condensers result in compressor
failure, product loss, and lost sales; which are not covered by warranty
If you keep the condenser(s) clean you will minimize your service expense and lower your electrical
costs. The following is a step-by-step guideline for the cleaning of the condenser(s):
1. Disconnect power to the unit.
2. Take off front lower grill assembly by removing the two (2) screws in the top corners.
3. Clean off accumulated dirt from the condenser coil(s) using a vacuum and/or a damp rag.
4. Replace the grill assembly.
5. Connect power to the unit and verify that when required the condensing unit(s) are running.
If you cannot remove the dirt adequately, please call your refrigeration service company.

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CLEANING DRAIN LINES (ALPA 55-120)
Over time it is likely that the drain lines will become clogged
which will result in water overflowing the condensate pan and
onto the floor. This is a standard maintenance item and will
not be covered under warranty.
The drain lines can also be accessed by removing the bottom
panel from the inside of the unit. (Fig. 7). Both holes for the
drain lines can be located (Fig. 8).
Obstructions can be removed either by compressed air or
nitrogen, or physically removing the obstruction with a drain
cleaner.
DO NOT USE A CHEMICAL DRAIN CLEANER AS THIS WILL
VOID THE WARRANTY AND POSSIBLY DAMAGE THE UNIT.
Figure 7
Figure 8

STANDARD WARRANTY
STANDARD WARRANTY
ALPA G2 OPEN AIR MERCHANDISER
Ojeda USA INC. warrants to the original purchaser of an ALPA G2 OPEN AIR MERCHANDISER, that
the cabinet and all of its parts be free of defects in material and manufacture under normal use and
service for a period of 3 years from the date of shipment to the original purchaser.
Ojeda USA shall for the first 3 years of the above warranty, provide and pay for reasonable straight
time labor charges to install the named parts. After such year, no labor or costs shall be provided free
of charge.
The compressor part is covered for a total of 5 years from date of shipment.
An Authorized Service Agent must perform Ojeda USA’s obligations for service and parts under the
warranty. The user must give the Authorized Service Agent prompt notice when service is needed.
The sealed refrigeration system is limited to repairing and replacing at Ojeda USA’s option any
component with a similar component when, upon our examination and to our satisfaction, it is
determined to be defective.
This warranty only applies to Ojeda ALPA G2 OPEN AIR MERCHANDISERS when operated in
normal conditions (no greater than 75 degrees ambient and 55 % humidity) and with electrical power
supplies as indicated on the ALPA serial plate (115 Volts 60 Hertz). The warranty is voided when the
serial number is missing or when a unit or any part has been subject to defacing, vandalism, misuse,
neglect, alteration without proper authorization, accident or damage caused by transportation, flood,
civil disorder, fire, or any other actions beyond the control of Ojeda USA Inc.
Standard warranty does not cover glass and frame, lamps or light bulbs, night curtain.
Standard warranty does not cover loss or spoilage of food or any other contents of the cabinet.
The Standard Warranty shall apply only within the boundaries of the continental United States and
Canada.
Effective January 1, 2007
Part Number 100330038 www.ojedausa.com |11

TECHNICAL ASSISTANCE
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If technical personnel assistance is required, you
must immediately contact your distributor, specifying
the kind of problem and clearly indicating the
equipment model and serial number. If replacing
parts is required, do it through your distributor.
WARNING: Always ask for original spare parts
AUTHORIZED DISTRIBUTOR:
_____________________________________
COMMERCIAL NAME:
_____________________________________
ADDRESS:
_____________________________________
TELEPHONE:
_____________________________________
E-MAIL:
_____________________________________
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