Omnex Generic 5SW Manual

DMAN-xxxx-xx (Rev x.x)
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call toll free: 1-800-663-8806
GENERIC 5SW
Installation / Configuration Manual
T150 Transmitter
R160 Receiver
#74-1833 Coast Meridian Road, Port Coquitlam, BC, Canada • V3C 6G5
Ph# [phone] • Fax# [phone]
Toll Free 1-800-663-8806
Revised February 9, 2007
Version 7
DMAN - xxxx - xx

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System Overview ..................................................................................................................................... 3
Features ................................................................................................................................................... 3
T150 Dimensions and Controls................................................................................................................. 3
Installing the Receiver............................................................................................................................... 4
Special Functions...................................................................................................................................... 5
Installation Considerations........................................................................................................................ 5
Power the Transmitter............................................................................................................................... 6
Test the Transmitter / Receiver Link.......................................................................................................... 6
Download ID Code.................................................................................................................................... 7
Calibrating Proportional Controls .............................................................................................................. 9
Diagnostics—T150 Transmitter................................................................................................................. 10
Diagnostics—R160 Receiver .................................................................................................................... 11
Troubleshooting Guide.............................................................................................................................. 12
Parts & Accessories.................................................................................................................................. 16
Specifications............................................................................................................................................ 16
Warranty Information ................................................................................................................................ 16
NOTE: These instructions are intended only for installing and operating the remote control equipment described here. This is not a
complete Operator’s Manual. For complete operating instructions, please read the Operator’s Manual appropriate for your particular
machine.
Table of Contents
Safety Precautions Safety Precautions
READ ALL INSTRUCTIONS
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the
user's authority to operate the equipment.
Failure to follow the SAFETY PRECAUTIONS may result in radio equipment failure and serious personal injury
Installation
PROVIDE A SAFETY CUTOFF SWITCH. If maintenance is required, the radio must be disconnected from power
USE PROPER WIRING. Loose or frayed wires can cause system failure, intermittent operation, machine damage, etc.
DO NOT INSTALL IN HOT AREAS. This apparatus can be damaged by heat in excess of 158°F (70°C)
Personal Safety
MAKE SURE MACHINERY AND SURROUNDING AREA IS CLEAR BEFORE OPERATING. Do not activate the re-
mote system unless it is safe to do so.
TURN OFF THE RECEIVER POWER BEFORE WORKING ON MACHINERY. Always disconnect the remote system
before doing any maintenance to prevent accidental operation of the machine
Care
KEEP DRY. Do not clean the transmitter / receiver under high pressure. If water or other liquids get inside the transmit-
ter battery or receiver compartment, immediately dry the unit. Remove the case and let the unit air dry
CLEAN THE UNIT AFTER OPERATION. Remove any mud, dirt, concrete, etc. from the unit to prevent clogging of but-
tons, switches, etc. by using a damp cloth.
Maintenance / Welding
DISCONNECT THE RADIO RECEIVER BEFORE WELDING on the machine the receiver is connected to. Failure to
disconnect will result in the destruction of the radio receiver.

3
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The ORIGA T150 / R160 is a portable, long range, programmable radio remote control system. Designed as a compact
and easy-to-use product, this member of the ORIGA family puts complete control of your crane where it’s needed most,
with the operator. It’s robust, easy to install and has complete self-diagnostics. This system can be a simple cable re-
placement or add intelligence to make it a total crane control package. It’s a radio, a PLC and a valve driver all in one.
The ORIGA T150 / R160 system uses Frequency Hopping Spread Spectrum (FHSS) technology. FHSS devices con-
centrate their full power into a very narrow signal that randomly hops from frequency to frequency within a designated
band. This transmission pattern, along with CRC-16 error-checking techniques, enables signals to overcome interfer-
ence that commonly affects licensed radios.
The R160 receiver is designed to be powered from a 12VDC or 24VDC system. It features 19 solid state, high-side
driver input / output controls and a reliable E-Stop control.
The T150 transmitter comes with 4 to 7 switches and an optional proportional trigger control. It uses standard, long
lasting AA batteries. Each T150 transmitter uses a unique ID code to ensure that no two systems will conflict at a job
site.
Features
• FCC, ISC, CE approved
• License free
• 1200 foot range @ 900 MHz (900 ft. @ 2.4 GHz)
• Hand held / weatherproof / ergonomic
• Simple “wire-and-use” installation
• Resilient to impact and shock
• Available in both 900 MHz and 2.4 GHz
• Available with optional trigger for proportional control
• Available with E-Stop for ensured operator safety
• Available with an optional tether cable
• Factory configurable for all custom applications.
T150 Dimensions and Controls
System Overview
Battery Low
LED
Active LED
E-Stop Button
SW - 5 SW - 1 SW - 2 SW - 3
SW - 4
T150 Transmitter
7.87”
4.13”
4.92”

4
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R160 Dimensions
Use the Wiring Diagram and the Connector Diagram below to connect the receiver pins directly to the appropriate
contacts of the machine electronics. R160 Output Cables can be provided with every system to simplify the wiring proc-
ess. The Wire Color column below only applies to the OMNEX Output Cable configuration. Tips on mounting, power
connections and filtering are also provided under Installation Considerations.
ES FA L ST A
4.00”
5.13”
A B
Connector Pin Assignments
Connectors as seen from under the receiver
Installing the Receiver
Wiring Diagram
Switches to Power with
Link
Power Input
(+9V to 30VDC)
Ground
* Not availabe on four-switch
transmitters
** Not available on five-
switch or four-switch
transmitters
Notes
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
________________
Functions
Factory Configurable Only
Factory Configurable Only
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output
Input / Output*
Input / Output*
Input / Output**
Input / Output**
Pin-Output
B7
B8
B12 - 19
B11 - 18
B10 - 17
A1 - 16
A2 - 15
A4 - 14
B9 - 13
B6 - 12
B5 - 11
B4 - 10
B3 - 9
B2 - 8
B1 - 7
A12 - 6
A10 - 5
A11 - 4
A9 - 3
A8 - 2
A7 - 1
A5
A6
A3
Wire Colors
Black/Red
White/Black
Blue/White
Blue/Black
Black/White
Green/Black
Red/White
Orange
White
Green/Black/White
Green
Red/Black/White
White/Red/Black
Orange/Red
Orange/Black
Blue/Red
White/Red
Red/Green
Orange/Green
Black/White/Red
Red
Black
Outputs: 19 solid state, high-side driver outputs, 5A max. per pin and 7A max per bank, total combined current 15A
Inputs: All output pins can be factory configured as inputs. Input pins should be connected to a current limiting (fused) source

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Mounting and Installation
The receiver can be mounted by fastening two ¼” bolts through the two mounting holes in the unit’s enclosure. When
mounting, ensure that the receiver is oriented so that the text is reading right and the connectors pointing “down”.
When selecting a mounting point for the receiver, it is recommended that the location require only a minimal length of wir-
ing to connect it to the control panel, that it will be in a visible area where it has good exposure to the operator and that it
is mounted on a surface that is protected from the weather and sustains minimal vibration. It is also recommended that
the receiver have the best possible line of sight with the transmitter
Power Connections and Wiring
Whenever a power connection is made to an electronic device, it is a good practice to make both the Power (+) and
Ground (-) connections directly to the Battery and avoid connecting the power from the charging side of existing wiring or
making use of existing "ACC" or other peripheral connection points.
Make sure that wire of sufficient gauge and insulator type is used when connecting the outputs of the receiver to the con-
trol panel. Observe any component manufacturer's instructions and recommendations for proper integration of their
product. This includes the power ratings and requirements of such components as relays, valves, solenoids, etc.
Be sure to test each of the outputs with a multi-meter prior to connecting the outputs to your end devices. This will ensure
that each output has been programmed to operate in the manner required by each end device.
Filtering and Noise Suppression
Whenever a solenoid or electromagnetic switch is controlled by the receiver, it is a good practice to install a Diode across
its terminals to ensure that surges and spikes do not continue back into the circuit. Appropriate 36V Bi-directional Diodes
kits can be ordered under the OMNEX part number “AKIT-2492-01”.
Special Functions
Installation Considerations
NOTE: The FCC and ISC require that the antenna be restricted to that supplied by the manufacturer and approved for use with this product. An op-
tional 0dB coax wire antenna may be supplied. For other antenna options, please contact OMNEX Control Systems ULC

6
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1. Install Batteries
Remove the battery cover on the back of the transmitter using a slotted screwdriver and insert 4 "AA"
alkaline batteries. Orientation of the batteries is embossed inside the battery housing. No batteries
are required when the transmitter is connected to the receiver by a Tether Cable.
NOTE: For operation at temperatures below –10°C lithium batteries are recommended. Low temperatures reduce battery
performance for both alkaline and lithium types. Refer to the battery manufacturer’s specifications for detailed information on
low temperature performance.
2. Turn on the Transmitter
Refer to the Light Legend below for diagram details.
T150 Battery
If the transmitter's (Active) light does not flash, check the battery orientation.
To turn off the transmitter, press the [E-Stop] button.
Follow these steps to ensure that there is a radio link between the transmitter and receiver.
Refer to the Light Legend below for diagram details
The ORIGA system is now ready for use.
1. Press [E-Stop]
1. Press [E-Stop]
ESTOP FAULT LINK STATUS
2. Power the R160
ESTOP FAULT LINK STATUS
3. Power the T150
If the (Active) light on the transmitter is flashing and
the (Link) light on the receiver is flashing GREEN, a
link between the two exists.
If the receiver's (Link) light does not flash GREEN,
follow the steps under Download ID Code below.
2. Press any switch 3. Twist Clockwise & Release [E-Stop]
Power the Transmitter
Test the Transmitter / Receiver Link
Light Legend
Solid Slow
Flash Fast Flash Red Light Green Light Alternating Red & Green Light
Yellow
Light
When the receiver has been installed, install batteries into the transmitter and turn it on as explained below.
WARNING: do not install batteries backwards, charge, put in fire, or mix with other battery types. May explode or leak causing injury.
Replace all batteries at the same time as a complete set and do not mix and match battery types.

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The cap is held on by two plastic tabs at
opposing sides, which can be unlatched as
shown using a screwdriver. Once the cap is
free, the R160 can slide open.
Use a small slotted screwdriver to press the
Side Tabs inward.
ESTOP FAULT LINK STATUS
1. Opening the R160 Case
A. Press [E-Stop]
B. Twist Clockwise & release
[E-Stop]
C. Supply power to the receiver
A. C.
ESTOP FAULT LINK STATUS
2. Prepare T150, Power R160
A. Hold [SW-5] switch UP
B. Press [E-Stop]
C. Twist Clockwise & release [E-Stop]
D. Release [SW-5] Switch
3. Power T150 into Configuration Mode
Light Legend
Solid Slow
Flash Fast Flash Red Light Green Light Alternating Red & Green Light
Yellow
Light
Follow these steps to download the transmitter’s unique ID Code into the receiver. This will allow the receiver to establish
a radio link with that transmitter.
Refer to the Light Legend below for diagram details. Refer to Troubleshooting Chart #4 for Tips and Considerations
NOTE: It is necessary to download the ID Code when replacing either the transmitter or the receiver.
NOTE: If the transmitter is connected to the receiver with a Tether Cable, completing only steps 3 and 5 is necessary (it is not
necessary to open the R160 case and press the Setup button).
Download ID Code (Use in case of Link Test failure)
B.
A.
D.
C.
B.

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NOTE: If left idle in Setup Mode for over 30 seconds, the receiver will time out. The (Link) light and (Status) light will flash RED rap-
idly. To return to Setup Mode, repeat step 4.
A. Press & hold [Setup] button
until (Status) light goes from
slow flash to fast flash
B. Release [Setup] button.
(Status) light goes to solid
GREEN, (Link) light turns off
ESTOP FAULT LINK STATUS Setup
Button
A.
ESTOP FAULT LINK STATUS Setup
Button
B.
5. Download ID Code
A.
ESTOP FAULT LINK STATUS
4. Put R160 into Setup Mode
A. Press [SW-5] switch UP
B. (Link) light goes to GREEN.
Once complete, (Link) light
goes to RED as the trans-
mitter turns off
B.
NOTE: When replacing the receiver cover, ensure the cover snaps completely into place to create a weather proof seal around the base
of the receiver.
Light Legend
Solid Slow
Flash Fast Flash Red Light Green Light Alternating Red & Green Light
Yellow
Light
Download ID Code (Use in case of Link Test failure)
NOTE: When downloading a new ID to a receiver, a safety feature requires that the transmitter be in close proximity to the receiver. This will pre-
vent a transmitter from accidentally reprogramming a different receiver in the area.

9
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The transmitter’s trigger controls the receiver’s proportional output. The trigger is used in conjunction with any of the
transmitter’s switches. The proportional output can be activated when a switch is held UP or DOWN; it will become active
at an increasingly high level as the trigger is pulled. The minimum and maximum levels of the proportional output can be
calibrated by following these steps.
Refer to the Light Legend below for diagram details.
NOTE: Calibration settings can be reset to factory default in steps 4 & 5 by holding the [SW-5] switch UP or DOWN for 5 seconds .
NOTE: All switches, except the
[SW-5] switch, remain active in
Calibration Mode.
A switch can be activated during
calibration to help determine the
desired levels.
To reset the MIN and MAX set-
tings to factory default, hold the
[SW5] switch either UP or DOWN
for 5 seconds
A. Press [E-Stop]
B. Twist Clockwise &
Release [E-Stop]
C. Supply power to the
receiver
A. B. C.
ESTOP FAULT LINK STATUS
1. Prepare T150, Power R160
A. Hold [SW-5] switch
DOWN
B. Press [E-Stop]
C. Twist Clockwise &
release [E-Stop]
D. Release [SW-5] Switch
2. Power T150 into Configuration Mode
4. Set Minimum Level
A. Keep Trigger released to set mini-
mum level
B. Press [SW-5] switch UP to increase
minimum level or DOWN to
decrease it
A.
5. Set Maximum Level
A. Keep Trigger fully engaged to set
maximum level
B. Press [SW-5] switch UP to increase
maximum level or DOWN to
decrease it
A.
6. Power Off
A. Press [E-Stop]
A.
B.
Calibrating Proportional Controls
Light Legend
Solid Slow
Flash Fast Flash Red Light Green Light Alternating Red & Green Light
Yellow
Light
B.
C.
B. D. A.
3. Set T150 in Calibration Mode
A. Press [SW-5] switch DOWN
A.

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Diagnostics—T150 Transmitter
Light Legend
Solid Slow
Flash Fast Flash Red Light Green Light Alternating Red & Green Light
Yellow
Light
Tether connection detected
Low battery. Unit will run approximately 10 hours after Battery light starts flashing.
Flashing rapidly for 10 seconds indicates a transmitter failure.
Normal Operation
The Active light will flash several times per second, indicating that the transmitter is sending
signals to the receiver. The Active light will remain on momentarily whenever a function
changes
On Power Up
Release the E-Stop button within 10 seconds to power up the transmitter, or the unit will
power down.
Normal Operation
The transmitter is in Download Mode.
On Power Up
Press and release the E-Stop button within 10 seconds to power up the transmitter, or the
unit will power down.
Stuck switch detected. Ensure that all switches are in a centered position. The transmitter
will not power up when a function is ON.
On Power Down
Unit is still powered. Check for stuck switches, as the transmitter will not power down when a
function is ON. Alternating flash means that the transmitter is in Calibration Mode.

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Normal Operation
Transmitter is OFF
If the transmitter is off, the receiver is operating properly.
Transmitter is ON
When the transmitter is turned on, the Link light (fast flashing) and E-Stop (GREEN) indicates the receiver is
operating properly
Transmitter is in Operation
When a function is activated on the transmitter, the Fault light will turn on GREEN. This indicates the
receiver is operating properly
Transmitter is OFF
When a latched function is activated then the transmitter is turned off, the Fault light will stay on GREEN. If the
system was intentionally designed this way, the receiver is operating properly, if not call for service.
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
Indicator Lights Description Solution
Transmitter is ON
The reason is the transmitter is not
communicating with the receiver. Refer to Troubleshooting Chart #3 for solutions
Transmitter is ON
A low battery condition has been de-
tected.
To detect intermittent conditions caused by poor or corroded
ground or power circuits, the GREEN light will continue to flash for
30 seconds after the condition has been removed.
Transmitter is ON
An internal fault with the E-Stop has
been
detected.
Inspect E-Stop wiring for short circuit. Disconnect E-Stop wire as
close to the receiver output as possible. If the Status light changes to:
• GREEN, a short occurs after disconnection point.
• Stays flashing RED, send it in for service .
Transmitter is ON
A short to ground or excessive current
draw on an output. It is most likely
caused by a wiring fault.
Ensure transmitter is functioning properly, check status of each output
connection: Press each function button and observe Fault Light.
• If GREEN, everything is OK.
• If RED, there is a short in that connection.
Transmitter is ON
The E-Stop output has been connected
with one of the other outputs
Follow the wire and check for connections with other wires, discon-
nect to see if condition clears. If not, call for service.
Transmitter is OFF
A wiring short to the battery has been
detected. Refer to Troubleshooting Chart #1 for solutions
Transmitter is OFF
The receiver has detected an internal
fault. Refer to Troubleshooting Chart #1 for solutions
Transmitter is OFF
Blown fuse detected.
Refer to Page 6 for instructions on how to open the receiver case to
access fuse. Check wiring for shorts or bare spots. If fuses con-
tinue to blow, call for service.
Transmitter is ON
A setup failure has occurred. Either hold the Setup button for 5 seconds to return to Setup mode or cycle power to return to the normal operating mode.
Transmitter is OFF
The receiver is powered incorrectly.
Most likely cause of this condition is that an output wire or the E-Stop
wire has been connected to the power supply while the power wire is
disconnected from the power supply.
Trouble Indicators
Note: In some cases, the indicator lights will be different depending on whether the transmitter is on or off. Please note the transmitter status in the
“Description” column for each case.
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
ESTOP FAULT LINK STATUS
Diagnostics - R160 Receiver
Light Legend
Solid Slow
Flash Fast Flash Red Light Green Light Alternating Red & Green Light
Yellow
Light

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Start
Initial Condition:
Turn transmitter off (all lights are off—press the
E-Stop button)
Cycle power to receiver (turn off and back on)
What is the state
of the lights on
the receiver?
OK state:
Status—GREEN
Link—RED
Fault—OFF
E-Stop—RED
Note: If there is a short to ground on
an output, it is not indicated at this
stage. To test for short to ground,
refer to the “*Fault Light is RED*”
procedure at the bottom of this page
and follow the instructions.
Problem state:
Status—RED
Go to Chart 2
What is the
state of the E-
Stop light ?
OK state:
E-Stop—RED
Problem state:
E-Stop— Flashing
RED
Is the Status
light flashing
RED?
Fuse is blown, change fuse
1. Inspect wiring looking for short circuits (e.g. bare wires)
2. If problem re-occurs, call for service.
YES
NO Inspect E-Stop wiring looking for short circuits (e.g. bare
wires)
Disconnect the E-Stop output as close to the
receiver output as possible.
If the Status light changes to:
• GREEN, there is a short is the wiring after the discon-
nection point.
• Stays flashing RED, call for service .
What is the
state of the
Fault light ?
Fault Light is
OFF
Fault Light is
Flashing RED
*Fault Light is
RED*
Call for service.
There is a short to supply.
1. Disconnect A & B connectors from receiver and check all
outputs for power (e.g. bare wires, improper connections)
make the correct adjustments
2. Call for service.
There is a short to ground.
Note: This should only occur when the transmitter is on and a
function button is pressed. In this case the Status light will be
GREEN and will turn RED at the same time as the Fault light.
Go to Chart 2 to test the transmitter. If the transmitter is func-
tioning properly, proceed to check the status of each of the out-
put connections:
Press each of the function buttons and observe the Fault Light.
If the light turn GREEN, everything is OK.
If the Light turns RED, there is a short in that connection.
Test the Receiver—R160
Problem state:
Status—flashing
GREEN & RED
The system is wired incorrectly.
Most likely cause is one of the in-
put/output wires has been
connected to the power source.
Troubleshooting Guide Chart #1

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What is the state of
the lights?
Active light is flashing
rapidly and Battery
light flashing slowly
Low Battery—Change Batteries
Note: Low batteries will last approxi-
mately 10 hours once the Low Battery
light begins to flash.
Replace batteries by next shift.
Battery light and
Active light flash
alternately.
The transmitter is in Calibration mode
1.Turn unit OFF, then turn back ON
2.If condition persists, call for service.
Test the Transmitter—T150
Turn off the receiver
Ensure there are good batteries in the transmitter
Turn on the transmitter
OK state:
Active light—steady for
about 3 seconds then
goes to fast flash.
Battery light—OFF
E-Stop light—OFF
Go to Chart 3
Activate a
function
Does the Active
light go to solid
YELLOW?
YES
Either the switch/trigger is
defective or the switch/trigger
connection to the circuit board
is broken.
Call for service
Complete the following steps in order:
1.Check battery orientation
2.Clean battery contacts
3.Check or Replace batteries
4.Call for service
Stuck switch:
1.Return all switches to neutral (OFF)
position
2.Toggle the switch a few times
3.Call for service
No light comes on
at any time
Both the Active light
and the Battery light
flash at the same time
NO
Press and release E-Stop if the condition
persists, then either there is a faulty E-
Stop or transmitter failure—call for ser-
vice
Battery light flashes
for 10 seconds then
all lights are OFF
Troubleshooting Guide (con’t) Chart #2

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Testing the Transmitter / Receiver Communication
What is the status of
the lights of both the
transmitter and
receiver?
Transmitter:
Active light is flashing
Receiver:
Status—GREEN
Link—Flashing GREEN
Fault—OFF
E-Stop—GREEN
Transmitter:
Active light is flashing
Receiver:
Status—GREEN
Link—RED
Fault—OFF
E-Stop—RED
There is no link between the
transmitter and receiver
Do you have a
matched set? (i.e. the
transmitter and re-
ceiver should have
identical ID codes
YES
NO
Was the transmitter
accidentally swapped
with another one on
the job site?
Search the job site for
the correct transmitter.
POSSIBLY
Transmitter and receiver
should be working properly.
The problem may rest with
the machine instead of the
radio system
Call for service
Was it found?
Turn on the transmitter
to check if the units
function correctly. If
not, proceed to Chart 1
NO YES
The transmitter
code may need to
be re-downloaded
to the receiver
NO
!!Caution!!
Note: Before you proceed with the Download ID procedure located on Page 7, great care
and caution must be adhered to. Also, refer to Chart #4 for Tips and Considerations.
If by accident, the transmitters have been switched with another unit, by downloading the
ID code to a new receiver, it is possible for the transmitter to operate 2 units at the same
time (if the original receiver unit is still on the job site). Therefore it must be
certain that the transmitter / receiver pair are the correct set.
Secondly, once the download procedure is completed, ensure all other units on the job site
are stopped. Test the operation of the newly configured set to ensure no other
machines on the site work with the same transmitter.
Once you are certain that the transmitter / receiver pair are a unique set, continue
normal operations.
Call for service.
Troubleshooting Guide (con’t) Chart #3

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Considerations when Downloading the ID
Potential downloading issues
If testing of the receiver and transmitter both show the system as working (Chart 1 & 2), then the transmitter and receiver
will both go into Download/Configuration mode.
Possible issues could arise during Step 4, the download phase of reprogramming. In this case there are 2 symptoms to
look for:
1. The Link light on the receiver will not turn GREEN when the power switch is toggled on the transmitter to download
2. The receiver will “time out” indicating that it didn’t receive a signal from the transmitter within the 30 seconds from
the time the receiver was put into Setup Mode.
If all indications appear normal during the download phase, test the link by turning on the transmitter (note: the transmit-
ter shuts off after transmitting the ID code in Step 4)
1. If the Link light on the receiver doesn’t turn GREEN, the receiver didn’t receive all of the information that was sent
from the transmitter.
Possible Solutions
1. Try the Downloading steps again
2. If this doesn’t correct the problem, send both the transmitter and receiver in for service.
Note: you could try to determine whether the fault lies with the transmitter or receiver by completing the downloading
procedure with a different transmitter. If this step works, then the fault lies with the original transmitter. If not, the
fault may lie with the receiver.
!!Caution!!
Note: Before attempting downloading with another transmitter, understand that repro-
gramming the receiver with another transmitter, could result in two receivers on the job
site responding to the one transmitter. If the original transmitter was sent in for repair,
Disconnect the receiver (disconnect connector A) to continue using the machine with-
out remote capability and without fear of inadvertently operating the machine with the
other transmitter.
Connector A
Reprogramming Tips:
1. Use a pointy instrument to depress the Setup button on the receiver (i.e. a pen) as the button is relatively small
2. Follow each step as laid out in the procedure
3. Never lay the receiver circuit board down on anything metallic (there are contact points on the back which could con-
tact the metal and damage the receiver)
Troubleshooting Guide Chart #4

16
DMAN-xxxx-xx (Rev x.x)
www.omnexcontrols.com
call toll free: 1-800-663-8806
Part Part Number Description
Batteries B0010 4 x AA alkaline
R160 Output Cables ACAB 2493-01 Generic Output Cable- see illustration
ACAB 2493-03 Output Cable with Tether connection
T150 Tether Cable (8 m. / 25 ft.) ACAB-2455-02 see illustration
Toggle Switch AKIT-1504-04 Honeywell 1TL1-7
E-Stop Button AKIT-1821-02 RAFIX16, 25mm, C&K 1.30074.2810300
See illustration
Magnet Back AKIT-2498-02 see illustration
Bipolar Diode Kit AKIT-2492-01 36V, Bi-directional, Motorols P6KE36CA
Fuse F0039 Bussman ATC-15
Socket Connectors J0418 Grey, 12-pin, Deutsch DTM06-12SA
J0419 Black, 12-pin, Deutsch DTM06-12SB
Wedge J0420 12 pos., Deutsch WM12S
Pin J0417 Female, Size 20, Deutsch 0462-201-20141
Sealing Plug J0421 Size 20, Deutsch 0413-204-2005
R160 Connector Kit AKIT-2337-01 Includes Deutsch socket connectors,
wedges, pins and sealing plugs.
Tether Cable
Magnet Back
R160 Output Cable
E-Stop
R160 Receiver T150 Transmitter
Size 5.1” x 4.7” x 1.4”
(130mm x 119mm x 36mm) 7.9” x 4.2” x 4.1” (200mm x 125mm x 105mm)
Weight 0.65lbs (0.295kg) 1.8lbs (0.817kg)
Construction High impact plastic, weatherproof High impact, low temperature plastic, weatherproof
Input Power +9V to 30VDC 4AA alkaline batteries
Battery Life N/A 160 hours (continuous use)
Operating
Temperature Range -40F to 158F (-40C to 70C) -40F to 158F (-40C to 70C)
Outputs 3A (max) each (sourcing),
10A (max) each (combined) N/A
Antenna Internal Internal
Approvals USA- FCC part 15.247 Canada- ISC RSS 210 Issue 6, Sept. Europe- EN 440
Australia- C-Tick
Parts & Accessories
FCC Rules and Compliance
This device complies with Part 15
of the FCC Rules. Operation is
subject to the following two condi-
tions: (1) This device may not
cause harmful interference, and
(2) this device must accept any
interference received, including
interference that may cause unde-
sired operation.
FCC Part 15.247
ISC RSS 210 Issue 6, Sept.
2005
Specifications
OMNEX Control Systems ULC
74-1833 Coast Meridian Road
Port Coquitlam, BC, Canada
V3C 6G5
Tel: [phone]
Fax: [phone]
Toll Free: 1-800-663-8806
www.omnexcontrols.com
Warranty
OMNEX Control Systems ULC warrants to the original purchaser that the OM-
NEX products are free from defects in materials and workmanship under normal
use and service for a period of ONE YEAR, parts (EXCLUDING: SWITCHES,
CRYSTALS, OR PARTS SUBJECT TO UNAUTHORIZED REPAIR OR MODIFI-
CATION) and labor from the date of delivery as evidenced by a copy of the
receipt. OMNEX's entire liability and your exclusive remedy shall be, at OM-
NEX's option, either the (a) repair or (b) replacement of the OMNEX product
which is returned within the warranty period to OMNEX freight collect by the
OMNEX APPROVED carrier with a copy of the purchase receipt and with the
return authorization of OMNEX. If failure has resulted from accident, abuse or
misapplication, OMNEX shall have no responsibility to repair or replace the
product under warranty. In no event shall OMNEX be responsible for incidental
or consequential damage caused by defects in its products, whether such dam-
age occurs or is discovered before or after replacement or repair and whether or
not such damage is caused by the negligence of OMNEX Control Systems ULC.