On Demand Automation BBU User manual
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About
The BBU Barcode System is developed for the
BB32O2 and features the following items: C.P.Bourg perfectbinders BB3OO2, BB3102 &
1x smallform factor Windows PC + keyboard + mouse + BBU software
1x 15" full color touchscreen
2x SICK high-speed Barcode Scanners
1x BBU ControlBox
2x networkcables (3.0m length)
2x scanner extension cables
1x USB dongle B&R
1x USB dongle On Demand Automation
2x scanner mounting brackets
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USB dongles
B&R Runtime Environment dongle
type-2
type-1
The B&R Runtime Environment dongle is used to unlock the connection between the
BBU system and the B&R touchscreen of the Bourg BB3xO2 perfectbinder.
All pre-Summer 2017 BBU systems are shipped with the Type-1 dongle which runs on the
3.x.x B&R Runtime Environment. ln order to run the Type-2 dongle your system need to
run B&R Runtime Environment 4.x.x. or higher.
lf you receive a B&R PVI error message popup after launching the BBU software, this could
mean the following:
1. the B&R dongle is not plugged in.
2. you try to run a Type-2 dongle on a 3.x.x or lower Runtime Environment.
3. driver issue.
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USB dongles
BBU Software dongle
The BBU Software dongle is a unique USB dongle to unlock the BBU software,
with 255bit encryption matches only one BBU system, so in case you need to
we need the serialnumber of the BBU system.
Wthout the BBU Software dongle you won't be able to start the BBU software.
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order a new key
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Table of contents
1. Starting the BBU System.
2.Tab pages overview.
3. Overview Page.
4. Settings 1.
5. Settings 2.
6. Service.
7. Troubleshooting.
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(1 ) Starting the BBU System
)
ADAM ModuIe
Configura6on
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Your Partner in Print Finishing
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(2) Tab Pages overview
Overview Statistics Settings 1Settings 2
Settings 3Service About
Overview = Main page - operational overv ew.
lbe lected runtime and will
).
Settings 1 = Main system set[ings (connection, units, device, level).
Settings 2 = User set[ings (data export path, start position, andon
activation).
Settings 3 = Optional page for systems with custom components.
Service = Service settings and test modes.
About = About the software and developer.
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Statistics = Runtime Statistics (this data wi
get lost when you relaunch the application co
(3) Overview Page
For correct operation make sure all 3 led's (A) are green illum
Logic BB31O2 + BB32O2 mode:
1. The bookblock barcode is read in the BBL or BBC compiler.
2. The bookblock barcode appears in box'B'.
3. As the book is transported into the clamp the barcode will jump
into box'C'.
4. The cover barcode is read and appears in box'D'.
5. As the carriage closes the barcode in 'C' and 'D' are compared.
6. lf both barcodes are the same the binder will start a cycle.
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(3) Overview Page
For correct operation make sure all 3 led's (A) are green illum
Logic BB3OO2 mode:
1. The bookblock barcode is read in the loading area.
2. The bookblock barcode appears in box'C'.
4. The cover barcode is read and appears in box'D'.
5. As the carriage closes the barcode in 'C' and 'D' are compared.
6. lf both barcodes are the same the binder will start a cycle.
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inated
(3) Overview Page - Barcode Mode ON or OFF
OFF
ON
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(3) Overview Page - Notifications
F = System notifications are shown in this box
E = ln case of a positive barcode match this slider will move to the right
and changes color to BLUE.
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Close
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Barcoding enabled!
(4) Settings 1
A = Hardware Level,l =hardware < 2.0 | 2 = hardware >= 2.0
B = lP-address of the perfectbinder.
C = Bookblock lP-address (Hardware Level 1 only).
D = Cover lP-address (Hardware Level 1 only).
E = COM PORT set[ings (Hardware Level 2 only).
F = Binder type selection 883102 &
G = Serialnumber binder.
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883202).
(883002,
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(s) Settings 2
A = Enable data export
B = Set data export to flat text or dynamic data (.xml).
C = Set data path.
D = Enable custom data start position.
E = Enab e custom cover data start position.
F = Enab e Andon+ Light Control (if option is
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(.txt)
bookblock
installed).
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(6)
Enter the service password to enter the service area.
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Service
Close
(7) Troubleshooting
We
you moved our troubleshooting guide online in order to make sure
benefit of all the latest available information.
Please visit:
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