Onkyo DV SP404 User manual

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DV-SP404
SERVICE MANUAL
SERVICE MANUAL
DVD PLAYER
Black and Silver models
MODEL DV-SP404
Ref. No. 3947
072006
110-240V AC, 50/60Hz
120V AC, 60Hz
BTUA, STUA
BTDD, STDD
(For USA/Canada, Black/ Silver)
RC-616DV
SAFETY-RELATED COMPONENT
WARNING!!
COMPONENTS IDENTIFIED BY MARK ON THE
SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE
CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.
REPLACE THESE COMPONENTS WITH ONKYO
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN
IN THIS MANUAL.
MAKE LEAKAGE-CURRENT OR RESISTANCE
MEASUREMENTS TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE
SUPPLY CIRCUIT BEFORE RETURNING THE
APPLIANCE TO THE CUSTOMER.

A1-1
CAUTION
THIS DIGITAL VIDEO PLAYER EMPLOYS A LASER SYSTEM.
TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE-
FULLYAND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE,
CONTACTAN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE.
USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN
THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TRY TO OPEN THE ENCLOSURE.
VISIBLE LASER RADIATION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT
STARE INTO BEAM.
PREPARATION OF SERVICING
The laser diode used for a pickup head may be destroyed with external static electricity.
Moreover, even if it is operating normally after repair, when static electricity discharge is received at the
time of repair, the life of the product may be shortened.
Please perform the following measure against static electricity, be careful of destruction of a laser diode
at the time of repair.
• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.
• Soldering iron with ground wire or ceramic type is used.
• A worker needs to use a ground conductive wrist strap for body.

A1-2
IMPORTANT SERVICE SAFETY INFORMATION
Safety precautions to be followed during servicing:
1.
2.
Parts marked with an are critical parts for safety. Replace only with the one described in the parts
list.
Before returning the DVD product to the customer, make the appropriate leakage current check or
resistance measurements to ensure that exposed parts are properly insulated from the supply circuit.
A leakage current check is recommended for this unit. Plug the AC line cord directly into a 120V 60Hz AC
outlet (do not use an isolation transformer for this check). Use a leakage current tester (Fig. 1) or a
metering system which complies with Underwriters Laboratories (UL 1492). Measure for current from all
exposed metal parts of the cabinet to a known earth ground: particularly, any exposed metal part having a
return path to the chassis. Any current measured must not exceed 0.5mA. Any measurement not within
the limits outlined above are indicative of a potential shock hazard and corrective action must be taken
before returning the unit to the customer.
KNOWN EARTH
GROUND
1.5K ohm
0.15 µF
(Reading should not be above 0.5mA)
Leakage Current Tester
TEST PROBE
Test all exposed
metal surfaces
PRODUCT UNDER TEST
2-Blade polarized
type cord set
Fig. 1 AC Leakage Test

A1-3
IMPORTANT SAFEGUARDS
1.
2.
3.
4.
5.
6.
7.
8.
8A.
9.
10.
11.
12.
13.
14.
15.
16.
READ INSTRUCTIONS
All the safety and operating instructions should be read before the unit is operated.
RETAIN INSTRUCTIONS
The safety and operating instructions should be retained for future reference.
HEED WARNINGS
All warnings on the unit and in the operating instructions should be adhered to.
FOLLOW INSTRUCTIONS
All operating and use instructions should be followed.
CLEANING
Unplug this unit from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp
cloth for cleaning.
ATTACHMENTS
Do not use attachments not recommended by the unit’s manufacturer as they may cause hazards.
WATER AND MOISTURE
Do not use this unit near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet
basement, or near a swimming pool.
ACCESSORIES
Do not place this unit on an unstable cart, stand, tripod, bracket, or table. The
unit may fall, causing serious injury, and serious damage to the unit. Use only
with a cart, stand, tripod, bracket, or table recommended by the manufacturer.
An appliance and cart combination should be moved with care. Quick stops,
excessive force, and uneven surfaces may cause the appliance and cart
combination to overturn.
VENTILATION
Slots and openings in the cabinet and in the back or bottom are provided for ventilation, to ensure reliable
operation of the unit, and to protect it from overheating. These openings must not be blocked or covered. The
openings should never be blocked by placing the unit on a bed, sofa, rug, or other similar surface. This unit
should never be placed near or over a radiator or heat source. This unit should not be placed in a built-in
installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer’s instructions
have been adhered to.
POWER SOURCES
This unit should be operated only from the type of power source indicated on the rating plate. If you are not sure
of the type of power supply to your home, consult your appliance dealer or local power company. For units
intended to operate from battery power, or other sources, refer to the operating instructions.
GROUNDING OR POLARIZATION
This unit is equipped with a polarized alternating-current line plug (a plug having one blade wider than the other).
This plug will fit into the power outlet only one way. This is a safety feature. If you are unable to insert the plug
fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your
obsolete outlet. Do not defeat the safety purpose of the polarized plug. If your unit is equipped with a 3-wire
grounding-type plug, a plug having a third (grounding) pin, this plug will only fit into a grounding-type power
outlet. This too, is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to
replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.
POWER-CORD PROTECTION
Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon
or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they
exit from the appliance.
LIGHTNING
To protect your unit from a lightning storm, or when it is left unattended and unused for long periods of time,
unplug it from the wall outlet and disconnect the antenna or cable system. This will prevent damage to the unit
due to lightning and power line surges.
POWER LINES
An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or
power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system,
extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be
fatal.
OVERLOADING
Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.
OBJECT AND LIQUID ENTRY
Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out
parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.
PORTABLE CART WARNING
(symbol provided by RETAC)
S3125A

A1-4
IMPORTANT SAFEGUARDS (CONTINUED)
OUTDOOR ANTENNA GROUNDING
If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded
so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National
Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting
structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of
antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.
SERVICING
Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage
or other hazards. Refer all servicing to qualified service personnel.
DAMAGE REQUIRING SERVICE
Unplug this unit from the wall outlet and refer servicing to qualified service personnel under the following
conditions:
REPLACEMENT PARTS
When replacement parts are required, be sure the service technician uses replacement parts specified by the
manufacturer or those that have the same characteristics as the original parts.
Unauthorized substitutions may result in fire, electric shock or other hazards.
SAFETY CHECK
Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to
determine that the unit is in proper operating condition.
WALL OR CEILING MOUNTING
The product should be mounted to a wall or ceiling only as recommended by the manufacturer.
HEAT
The product should be situated away from heat sources such as radiators, heat registers, stoves, or other
products (including amplifiers) that produce heat.
DISC TRAY
Keep your fingers well clear of the disc tray as it is closing. It may cause serious personal injury.
CONNECTING
When you connect the product to other equipment, turn off the power and unplug all of the equipment from the
wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of
the other equipment carefully and follow the instructions when making any connections.
SOUND VOLUME
Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound
may cause hearing or speaker damage.
SOUND DISTORTION
Do not allow the product output distorted sound for a longtime. It may cause speaker overheating and fire.
HEADPHONES
When you use the headphones, keep the volume at a moderate level. If you use the headphones continuously
with high volume sound, it may cause hearing damage.
LASER BEAM
Do not look into the opening of the disc tray or ventilation opening of the product to see the source of the laser
beam. It may cause sight damage.
DISC
Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious
personal injury and product malfunction.
NOTE TO CATV SYSTEM INSTALLER
This reminder is provided to call the CATV system installer’s attention to Article 820-40 of the NEC that provides
guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the
grounding system of the building, as close to the point of cable entry as practical.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
a.
b.
c.
d.
e.
f.
When the power-supply cord or plug is damaged.
If liquid has been spilled, or objects have fallen into the unit.
If the unit has been exposed to rain or water.
If the unit does not operate normally by following the operating instructions. Adjust only those controls that
are covered by the operating instructions, as an improper adjustment of other controls may result in
damage and will often require extensive work by a qualified technician to restore the unit to its normal
operation.
If the unit has been dropped or the cabinet has been damaged.
When the unit exhibits a distinct change in performance, this indicates a need for service.

A1-5
EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE
ANTENNA
DISCHARGE UNIT
(NEC SECTION 810-20)
ANTENNA LEAD
IN WIRE
GROUNDING CONDUCTORS
(NEC SECTION 810-21)
GROUND CLAMPS
POWER SERVICE GROUNDING
ELECTRODE SYSTEM
(NEC ART 250, PART H)
GROUND
CLAMP
ELECTRIC SERVICE
EQUIPMENT
NEC-NATIONAL ELECTRICAL CODE
S2898A
IMPORTANT SAFEGUARDS (CONTINUED)

SERVICE MANUAL
DV-SP404(For USA/CANADA, SILVER)
Design and specifications are subject to change without notice.
DVD VIDEO PLAYER
SUPPLEMENT
MFR'S VERSION A
This SUPPLEMENT must be used together SERVICE MANUAL for DV-SP404 (For USA/CANADA,
BLACK).
All other test and repair procedures are as shown in the ORIGINAL MANUAL.
Please file this SUPPLEMENT with the ORIGINAL VERSIONS.

PART NO. DESCRIPTION PART NO. DESCRIPTION
101 7A701A785A FRONT CABI ASS'Y 7A701A798A FRONT CABI ASS'Y
101A 701WPBA069 CABINET FRONT 701WPBA073 CABINET FRONT
101B 701WADA004 PANEL FRONT 701WADA005 PANEL FRONT
101C 711WPAA143 PLATE DISPLAY 711WPAA146 PLATE DISPLAY
101D 712WPJC280 FLAP DVD 712WPJC283 FLAP DVD
101F 723656A002 BADGE BRAND 723656A003 BADGE BRAND
101H 737WPAA018 BUTTON CAP 737WPEA020 BUTTON CAP
101I 737WPA0027 BUTTON CAP EJECT 737WPE0033 BUTTON CAP EJECT
101L 738WPJA030 BUTTON FRAME 1 738WPJA035 BUTTON FRAME 1
101N 724000A009 SHEET PC
110 702WSBA071 CABINET TOP 702WSBA070 CABINET TOP
206 8109K3060S SCREW TAP TITE(B) BIND(3D) 3x6 8109K3060U SCREW TAP TITE(B) BIND(3D) 3x6
208 811022680S SCREW TAP TITE(P)BIND 2.6x8 811022680U SCREW TAP TITE(P)BIND 2.6x8
--- 723000D382 CARTON LABEL 723000D388 CARTON LABEL
--- 793WCDD254 GIFT BOX 793WCDD275 GIFT BOX
MECHANICAL REPLACEMENT PARTS LIST
DV-SP404 (For USA/CANADA, BLACK) DV-SP404 (For USA/CANADA, SILVER)
REF. NO.

MECHANICAL EXPLODED VIEW
DV-SP404 (For USA/CANADA, SILVER)
ADD: 101N
101E
101C
101L
101H
101J
101K
101I
101G
101A
101M
101D
101
208
101B
101F
208
208 101N

A1-6
Before removing Pick Up PCB and DVD PCB connector, the short circuit the position shown in Fig. 1
using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.
WHEN REPLACING DVD DECK
[ When removing the DVD Deck ]
[ When installing the DVD Deck ]
Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD
PCB connector.
NOTE
Fig. 1
Short circuit using a
soldering iron.
Pick Up PCB
Before your operation, please read “PREPARATION OF SERVICING”.
Use the Lead Free solder.
Manual soldering conditions
• Soldering temperature: 320 ±20˚C
• Soldering time: Within 3 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu
When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to keep the
Flux smoke away from it.
•
•
•
•

If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps
below.
Set the DVD to the Stand-by Mode.
Press and hold the 'STOP' key on the front panel.
Simultaneously press and hold the POWER key on the front panel.
The 4 digit password has now been cleared.
1.
2.
3.
4.
PARENTAL CONTROL - RATING LEVEL
4 DIGIT PASSWORD CANCELLATION
NOTE: The above procedure will reset ALL of the player's settings to the default factory state.
The laser diode used for a pickup head may be destroyed with external static electricity.
Moreover, even if it is operating normally after repair, when static electricity discharge is
received at the time of repair, the life of the product may be shortened.
Please perform the following measure against static electricity, be careful of destruction of a
laser diode at the time of repair.
• Place the unit on a workstation equipped to protect against static electricity, such as
conductive mat.
• Soldering iron with ground wire or ceramic type is used.
• A worker needs to use a ground conductive wrist strap for body.
PREPARATION OF SERVICING
A1-7
Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock.
(Refer to Fig. 1)
Manually open the Tray.
Please strongly pushing Rack Loading (White) to release the lock because the tray doesn't go out
easily.
1.
2.
Fig. 1
Rack Loading (White)
DVD Player (Bottom Side)
NOTE:
DISC REMOVAL METHOD AT NO POWER SUPPLY

PCBs (manufactured) using lead free solder will have a PbF printing on the PCB.
(Please refer to figures.)
Caution:
Pb free solder has a higher melting point than standard solder;
Typically the melting point is 86°F~104°F(30°C~40°C) higher.
Please use a soldering iron with temperature control and adjust it to 650°F ±20°F (350°C ±10°C).
In case of using high temperature soldering iron, please be careful not to heat too long.
Pb free solder will tend to splash when heated too high (about 1100°F/ 600°C).
All products with the printed circuit board with PbF printing must be serviced with lead free solder.
When soldering or unsoldering, completely remove all of the solder from the pins or solder area,
and be sure to heat the soldering points with the lead free solder until it melts sufficiently.
Distinction of PbF PCB:
Recommendations
Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.
ABOUT LEAD FREE SOLDER (PbF)
•
•
•
A1-8

A2-1
TABLE OF CONTENTS
A1-1
A1-2
A1-3~A1-5
A1-6
A1-7
A1-7
A1-7
A1-8
A2-1
A3-1~A3-5
B1-1
B2-1~ B2-4
B3-1, B3-2
C-1
C-1
D-1~D-6
E-1, E-2
E-3, E-4
E-5, E-6
F-1, F-2
F-3, F-4
F-5, F-6
G-1, G-2
G-3, G-4
G-5, G-6
G-7, G-8
G-9, G-10
G-11, G-12
G-13, G-14
G-15, G-16
G-17, G-18
G-19, G-20
G-21, G-22
H-1
I1-1, I1-2
I2-1
J1-1
J2-1
J3-1~J3-4
CAUTION .............................................................................................................................................................
IMPORTANT SERVICE SAFETY INFORMATION .............................................................................................
IMPORTANT SAFEGUARDS..............................................................................................................................
WHEN REPLACING DVD DECK ........................................................................................................................
DISC REMOVAL METHOD AT NO POWER SUPPLY........................................................................................
PARENTAL CONTROL- RATING LEVEL ..........................................................................................................
PREPARATION OF SERVICING ........................................................................................................................
ABOUT LEAD FREE SOLDER (PbF).................................................................................................................
TABLE OF CONTENTS.......................................................................................................................................
GENERAL SPECIFICATIONS ............................................................................................................................
DISASSEMBLY INSTRUCTIONS
1.REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS .........................................................................
2.REMOVAL OF DVD DECK PARTS ...............................................................................................................
3.REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ...........................................................................
SERVICING FIXTURES AND TOOLS ................................................................................................................
RE-WRITE FOR DVD FIRMWARE .....................................................................................................................
TROUBLESHOOTING GUIDE ............................................................................................................................
BLOCK DIAGRAMS
DVD LOADER/MPEG .......................................................................................................................................
POWER ............................................................................................................................................................
OVERALL BLOCK DIAGRAM .............................................................................................................................
PRINTED CIRCUIT BOARDS
DVD MT ............................................................................................................................................................
POWER/OPERATION/OPERATION 2/OPERATION 3/OPERATION 4 ...........................................................
LOADING MOTOR/SW .....................................................................................................................................
SCHEMATIC DIAGRAMS
MPEG/MICON/DSP ..........................................................................................................................................
MEMORY ..........................................................................................................................................................
LOADER/MOTOR DRIVE .................................................................................................................................
AUDIO JACK.....................................................................................................................................................
VIDEO JACK .....................................................................................................................................................
HDMI .................................................................................................................................................................
POWER PORT..................................................................................................................................................
POWER.............................................................................................................................................................
DISPLAY ...........................................................................................................................................................
LOADING MOTOR/SW .....................................................................................................................................
INTERCONNECTION DIAGRAM .........................................................................................................................
WAVEFORMS ......................................................................................................................................................
MECHANICAL EXPLODED VIEW .......................................................................................................................
DVD DECK EXPLODED VIEW ............................................................................................................................
MECHANICAL REPLACEMENT PARTS LIST ...................................................................................................
DVD DECK REPLACEMENT PARTS LIST .........................................................................................................
ELECTRICAL REPLACEMENT PARTS LIST .....................................................................................................

GENERAL SPECIFICATIONS
G-1 DVD System Color System NTSC
Disc DVD-R/RW, DVD+R/+RW (w/o VCPS)
Disc Diameter 120 mm , 80 mm
Drive DM4PB
Search speed Fwd 4 step
Fwd-Actual 4, 8, 16, 32 times
Rev 4 step
Rev-Actual 4, 8, 16, 32 times
Slow speed Fwd 4 step
Fwd-Actual 1/16, 1/8, 1/4, 1/2 times
Rev 4 step
Rev-Actual 1/16, 1/8, 1/4, 1/2 times
Zoom Zoom 2 step
Zoom-Actual 2, 4 times
G-2 Power Power Source AC 120V 60Hz
DC --
Power Consumption 7 W
Stand by 0.9 W
Per Year -- W
Energy Star No
Protector Power Fuse Yes
Safety Circuit Yes
IC Protector (Micro Fuse) No
G-3 Regulation Safety UL/CSA(C-UL)
Radiation FCC/IC
Laser DHHS
G-4 Temperature Operation 5 oC - 40 oC
Storage -20 oC - 60 oC
G-5 Operating Humidity Less than 80% RH
G-6 Signal Video Signal Output Level 1 V p-p / 75 ohm
S/N Ratio (Weighted) 65 dB
Horizontal Resolution at DVD 500 Lines
RGB Signal Output Level --
Component Video Output Level (Y) 1.0V p-p / 75 ohm
Output Level (Cb, Cr) 0.7V p-p / 75 ohm
Audio Signal Input Level Microphone --- dBm / --- ohm
Output Level Line
S/N Ratio at (Weighted) 90dB
Harmonic Distortion : 0.0065% (1KHz)
Frequency Response : at DVD 4 Hz - 44 KHz (96KHz)
Frequency Response : at SVCD 4 Hz - 20 KHz
Frequency Response : at VIDEO CD 4 Hz - 20 KHz
Frequency Response : at CD 4 Hz - 20 KHz
Frequency Response : at DVD Audio --
Frequency Response : at SACD --
0.5 V p-p / 75 ohm
G-7 OSD Language English/French/Spanish/German/Italian
DVD, CD-DA, CD-R/RW, Video CD, SVCD
-12 dBm/ 1k ohm (-20dBFs, 0dBFs=2.0Vrms)
Digital Audio Signal Output Level
A3-1

GENERAL SPECIFICATIONS
G-8 Remote Control Unit Unit RC-LP
Glow in Dark Remocon No
Remocon Format ONKYO
Format NEC
Custom Code D2-2B
Power Source Voltage (D.C) 3V
UM size x pcs UM-3 x 2 pcs
Total Keys 36 Keys
Power ON Yes
Power Off (STAND BY) Yes
Open/Close Yes
Audio Yes
Subtitle Yes
Angle Yes
1 Yes
2 Yes
3 Yes
4 Yes
5 Yes
6 Yes
7 Yes
8 Yes
9 Yes
0 Yes
Clear Yes
Enter Yes
Top Menu Yes
Menu Yes
Set up (Home Menu) Yes
Return Yes
Up Yes
Down Yes
Right Yes
Left Yes
Enter No
<< (Scan/Slow/Step) Yes
>> (Scan/Slow/Step) Yes
Play Yes
|<< (Search) Yes
>>| (Search) Yes
Pause Yes
Stop Yes
Play Mode Yes
Surround No
Zoom Yes
Display Yes
Key Control b No
Key Control # No
A3-2

GENERAL SPECIFICATIONS
G-9 DVD Features Progressive Video Out Yes
Echo No
Mic Mixing No
Digital Out (Dolby Digital) Yes
(MPEG) Yes
(PCM) Yes
(DTS) Yes
Down Mix Out (Dolby Digital) Yes
(DTS) No
(SACD) No
(DVD Audio) No
Surround MTK original Surround
Screen Saver Yes
Auto Stop No
BNR No
Dynamic Range Control Yes
Disc Navigator Yes
Video CD Playback Yes
SVCD Playback Yes
SACD Playback No
DVD Audio Playback No
DivX Playback Yes
DMF Support No
VR Format Playback Yes
Fujicolor CD Yes
KODAK Picture CD Yes
MP3 Playback Yes
WMA Playback Yes
JPEG Playback Yes
Audio DAC 96kHz / 24bit
Auto Power Off Yes
Yes
G-10 Accessories Owner's Manual Language English
w/Guarantee Card No
Remote Control Unit Yes
Guarantee Card Yes
Warning Sheet No
Service Station List No
Important Tag No
AC Plug Adapter No
Quick Set-up Sheet No
Battery Yes
UM size x pcs UM-3 x 2 pcs
OEM Brand No
AC Cord No
AV Cord Yes (1.2m)
1Pin RCA Cable Yes (1.2m)
HDMI Cable No
S-Video Cable No
21pin Cable (Double Shield) No
800 No Sticker No
Toll Free Insert Sheet No
Safety Tip No
Security Tag No
Sheet Information (Return) No
Registration Card No
Netflix Sheet No
Helpline Sheet No
Helpline Sticker No
Information Sheet No
Closed Caption signal in VBI (DVD Playback)
A3-3

GENERAL SPECIFICATIONS
G-11 Interface Switch-Front Standby/On Yes
Play Yes
Open/Close Yes
Skip (>>|) Yes
Skip (|<<) Yes
Pause Yes
Stop Yes
Top Menu Yes
Home Menu Yes
Menu Yes
Return Yes
Enter Yes
Up Yes
Down Yes
Right Yes
Left Yes
Shuttle (Search/REV/FWD) No
Main Power SW No
Display Yes
DISPLAY Type Fluorescent Indicator
Pause/Play Yes
Progressive Yes
DVD No
Remain Yes
Surround No
Track No
A No
-B No
Video No
CD No
All No
PROG No
Mic Mark No
Title Yes
Repeat Yes
Angle Yes
Chapter Yes
Music Calendar (1-14, Play) No
7-seg Digit (8) Yes
Terminals-Front Mic In No
Volume Control No
Echo Control No
Terminals-Rear Video Output RCA x 1
S-Video Output S-Jack x1
Component Video Output RCA x3 (Y, Cr, Cb)
D1 No
Audio Output RCA x 2 (Stereo)
Euro Scart No
Digital Audio Output RCA x 1 (Digital Audio)
5.1ch Audio Output No
HDMI Output Yes
AC Inlet No
Indicator HDMI Yes(Red)
G-12 Set Size Dimensions (Approx.) W x D x H (mm) 435 x 208 x 60.5
G-13 Weight Net (Approx.) 1.9kg ( 4.2 lbs)
Gross (Approx.) 2.8kg ( 6.2 lbs)
A3-4

GENERAL SPECIFICATIONS
G-14 Carton Master Carton No
Content --- Sets
Material --- / ---
Dimensions W x D x H (mm) ---
Description of Origin ---
Gift Box Material Single/Brown
W/Color Photo Label No
Dimensions W x D x H (mm) 507 x 290 x 130
Description of Origin Yes
Drop Test Natural Dropping At 1 Corner / 3 Edges /
6 Surface
Height (cm) 80cm
Container Stuffing 3,220 Sets/40' container
G-15 Cabinet Material Cabinet Front PS 94V2 or More / NON DECABROM
PCB Non-Halogen Demand No
Eyelet Demand No
G-16 Environment Green procurement of Pioneer
WEEE No
Pb-free Phase3 (Phase3A)
Measures for Whisker Yes
Environmental standard requirement (by buyer)
A3-5

DISASSEMBLY INSTRUCTIONS
B1-1
1. REMOVAL OF MECHANICAL PARTS
AND P.C. BOARDS 1.
2.
3.
4.
Short circuit the position shown in Fig. 1-3 using a
soldering iron. If you remove the DVD Deck with no
soldering, the Laser may be damaged.
Disconnect the following connectors:
(CP2301, CP2302, CP2303).
Remove the 4 screws 1.
Remove the DVD Deck in the direction of arrow.
1-3: DVD DECK (Refer to Fig. 1-3)
Fig. 1-3
DVD Deck
1
1
1
1
Short circuit using a
soldering iron.
Pick Up PCB
NOTE
Before your operation, please read “PREPARATION
OF SERVICING”.
Use the Lead Free solder.
Manual soldering conditions
• Soldering temperature: 320 ±20˚C
• Soldering time: Within 3 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu
When Soldering/Removing of solder, use the drawing
equipment over the Pick Up Unit to prevent the Flux
smoke from it.
When installing the DVD Deck, remove all the soldering
on the short circuit position after the connection of Pick
Up PCB and DVD MT PCB connector.
1.
2.
3.
4.
5.
1-4: DVD MT PCB (Refer to Fig. 1-4)
1.
2.
3.
4.
Remove the 3 screws 1.
Remove the screw 2.
Remove the 4 screws 3.
Remove the DVD MT PCB in the direction of arrow.
Fig. 1-4
11
3
3
3
2
DVD MT PCB
3
1
1-2: POWER PCB (Refer to Fig. 1-2)
1.
2.
3.
Disconnect the following connector: (CP502).
Remove the 4 screws 1.
Remove the Power PCB in the direction of arrow.
Fig. 1-2
1
1
Power PCB
1
1
1-1:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Remove the 5 screws 1.
Remove the Top Cabinet in the direction of arrow (A).
Remove the 2 screws 2.
Remove the Leg in the direction of arrow (B).
Remove the 3 screws 3.
Disconnect the following connector: (CP4002).
Unlock the 2 supports 4.
Remove the Front Cabinet in the direction of arrow (C).
Remove the 10 screws 5.
Remove the 2 screws 6.
Remove the Operation 1/2/3/4 PCB in the direction of
arrow (C).
TOP CABINET/FRONT CABINET/OPERATION 1/2/
3/4 PCB (Refer to Fig. 1-1)
Fig. 1-1
Top Cabinet
2
2
1
(A)
1
1
1
1
(B)
Operation 3 PCB
Operation 4 PCB
4
3
3
3
Front Cabinet
(B)
5
6
(C)
4Operation 1 PCB
Operation 2 PCB
(D)
6
55
55
555
5
5
(D)
(D)
(D)

DISASSEMBLY INSTRUCTIONS
B2-1
2. REMOVAL OF DVD DECK PARTS
2-1: TRAY (Refer to Fig. 2-1-A)
Set the Tray opened. (Refer to the DISC REMOVAL
METHOD AT NO POWER SUPPLY)
Unlock the 2 supports 1and draw it while sagging the
Tray.
1.
2.
Fig. 2-1-A
Tray
Loader Ass'y
1
NOTE
1. In case of the Tray installation, install them as the circled
section of Fig. 2-1-B so that the each markers are met.
2-2: TRAVERSE ASS'Y (Refer to Fig. 2-2-A)
Remove the screw 1.
Unlock the 2 supports 2.
Remove the Insulator (R) from the Loader Sub Ass'y.
Remove the Traverse Ass'y.
1.
2.
3.
4.
Fig. 2-2-A
Tray
Loader Ass'y
Fig. 2-1-B
Insulator (R)
NOTE
1. Disassemble only the DVD DECK PARTS parts listed
here. Minute adjustments are needed if the
disassembly is done. If the repair is needed except
listed parts, replace the DVD MECHA ASS'Y.
NOTE
1.
2.
In case of the Traverse Ass'y, install it from (1) to (4) in
order. (Refer to Fig. 2-2-B)
In case of the Traverse Ass'y installation, hook the wire
on the Loader Ass'y as shown Fig. 2-2-C.
1
2
Loader Sub Ass'y
Traverse Ass'y
2
Fig. 2-2-B
Check Lock
Traverse Ass'y
Rack Loading
Loader Ass'y (Bottom Side)
Holder Traverse
Fig. 2-2-C
Loader Ass'y
Check Hook
Loading Belt
Gear Pulley
1
2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT
(Refer to Fig. 2-3-A)
1.
2.
3.
4.
5.
6.
Remove the Loading Belt.
Remove the screw 1.
Remove the Loading Motor PCB Ass'y.
Remove the 2 screws 2.
Remove the Loading Motor.
Remove the Gear Pulley.
Fig. 2-3-A
Loading Motor PCB Ass’y
• Screw Torque: 2.0 ±0.3kgf•cm
• Screw Torque: 2.5 ±0.3kgf•cm (Screw 1)
• Screw Torque: 1.0 ±0.3kgf•cm (Screw 2)
1
(1)
(2)
Loader Sub Ass'y
2
2
Loading Motor
(3)
(3) (3)
(3)
(4)
(4)
Push to Sag
Push to Sag