Onyx 394CV User manual

394CV
Series
Neo Angle
Shower
Enclosure
202 Anderson Ave., Belvue, KS 66407
Phone: [phone] Fax: [phone]
www.onyxcollection.com
394CV-0120
800-643-1514
www.alumaxshowerdoor.com

1P Curb (withweepslots)re-assembled
4135° Anchor Plates
16 #6 x 3/8"Self Tapping Screws
1P Header
re-assembled
2 Wall Jambs
81/4”Anchors
8#8x 2" Truss Head Screws
4Plastic Setting Blocks
2Fixed Glass Panels
2 135° Posts
1 Strike Jamb Assy (Magnetic)
2 Snap-in Fillers
1Assembled Door Panel
1DripVinyl
1Door Handle
1 Door Handle Vinyl (8" )
8Pcs.Vert.GlazingVinyl (72")
8 Pcs. Horiz. Glazing Vinyl(36”)
394 STIKSTALL
PARTS LIST
N
C
CC
C
C
1 Hinge Jamb (Attached toDoor)
Header Track is pre-assembled and will need to be trimmed down
Curb Track is pre-assembled and is cut to size. Trimming in not necessary.
C
R
P
P
V
L
ST
1 HandleVinyl
1MagnetCatch
T.
A.
B.
C.
D.
E.
F.
G.
H.
J.
K.
N.
P.
R.
V.
CC.
DD.
JJ.
KK.
L.
Page 2 of 8
S.

1
The A LUMAX 394 STIK STALL Shower Enclo-
sure is completely reversible and may be installed
pivot-left or pivot-right. For maximum water-
proofing, the pivot jamb should always be opposite
the shower head. Using the illustration, deter-
mine the correct position for the door in your
particular STICK STALL installation. This instruc-
tion sheet depicts a pivot-right installation.
NOTE: Fixed glass panel sizes should be deter-
mined by formulas shown on ALUMAX detail sheets.
2
Assemble the three curb sections [A] (with
weep slots) by sliding two 135° anchor plates [B]
into the mitered ends and forcing the sections
together. The weep slots in the curbs must be to
the inside. Using the slotted holes in the anchor
plates as a guide, drill matching 1/8" holes into the
curbs. Secure the anchor plates to the curb assem-
bly with eight #8 x 1/4" truss head screws [C]. As
you tighten the screws, be sure the miters are
forced tightly together. To increase the rigidity of
the mitered joint, drill and install two more screws
through the round holes in the bracket.
Assemble the three header sections [ D] in the
same manner and set the header assembly aside.
3
Using a 1/8” drill bit, drill the interior face of the
curb assembly [A] on both ends as shown.
Reposition the curb assembly on the shower sill
and mark its position with a pencil line along the
interior and exterior base.
NOTE: The curb track is already cut to size.
(The header track will need trimming in step #7)
THIS MA Y ARRIVE
PRE-ASSEMBLED
Page 3 of 8
CAUTION: For safety reasons, the door pane must
always open outward.
1/8” DIA.
(The header track will need trimming in step #7)

6Place four setting blocks [H] in the curb assembly
[A] to support the two fixed glass panels [ J]. Position
the blocks 3" from each corner of the panels. Remove
any protective strips from the first glass panel and set
it into place on the setting blocks and approximately
½" into the wall jamb [ E]. A strip of masking tape ½”
from each vertical edge of the glass will aid alignment.
NOTE: Obscure glass panels should be installed with
the rough surface of the glass to the exterior of the unit.
Press a 135° post [K] into the curb assembly. It should
overlap the glass panel by ½”. Use masking tape to
hold the post in position temporarily. Repeat the glass
and post installation on the opposite panel.
NOTE: To facilitate out of plumb walls, the ½” glass
bite may be varied from 1/4” to 3/4".
Wipe the shower walls and sill, curb assem-
bly [A], and wall jambs [E] with a clean, dry cloth
to remove any dust or debris. Apply a 1/4" bead of
caulk along the inside of both of the pencil lines
marked in Step #3. Carefully replace the curb in
the exact position marked. Caulk the inside of the
curb ends where they meet the wall. Caulk gener-
ously around the anchor plates [ B], screws [C],
and the inside of the mitered joints.
Replace both wall jambs and attach to the wall
with six #8 x 1 1/2" truss head screws [ G].
5
4Place the two wall jambs [E] into the ends of
the curb assembly [A]. Masking tape may be used
to hold the curb in place during this operation.
Plumb the jambs and mark the hole locations on
the wall. Remove all parts and drill the walls for
mounting hardware.
For tile or marble walls, drill six 1/4” diameter
holes and insert the plastic wall anchors [ F].
Attachments to fiberglass or acrylic units can be
made in two ways. If a reinforcement is built into
the wall of unit, drill six 1/8" holes to install
mounting screws directly into the reinforcement.
If walls are not reinforced, drill six 1/4” holes and
install plastic wall anchors or toggle bolts (toggle
bolts not supplied by A LUMAX ).
Page 4 of 8
#8 x 2”

Press the header assembly [ D] over the wall
jambs [E] and the 135° posts [K]. Check the posts for
plumb. Adjust as required by varying the overlap of the
header over the wall jambs. You may need to trim the
ends of the header where it meets the wall. The
minimum horizontal dimension for the door opening is
the door panel width (see the graphic in Step #9) plus
1/2", maximum is the door panel width plus 1 3/4".
Using the holes in the ends of the header and curb as
a guide, drill four 1/8" holes into the wall jambs. Drill
four holes thru the header and curb into the two posts
as shown, then enlarge the outer holes with a 3/16" drill
for clearance on the self-tapping screws. Secure the
header and curb to the wall jambs and posts with eight
#6 x 3/8" self tapping screws [C].
CAUTION: Slide glass panels [J] away from the jamb
or posts before drilling to prevent damage or breakage.
8
9
Push the hinge jamb/door panel assembly [R]
and the strike jamb[N] (with magneticstrip) so they
overlap the 135° posts [K]
LN
HINGE
JAMB
DOOR
PANEL STRIKE
JAMB
R
Adjust the door panel assembly so there is
1/4" clearance between the strike jamb and
the str ike edge of the glass door pane l in the
closed position. Mark the location of the
hinge jamb on the .135° post
NOTE: The magnetic strip on the strike jamb must face the
exterior, and the door panel must open outward.
o
135
POST
K
o
135
POST
K
7Hold the two 135° posts [K] plumb and care-
fully measure horizontally from the top of each
wall jamb [E] to the outside edge of the posts. Add
3/16" to each measurement to find the correspond-
ing dimension on the header assembly [ D] (from
the outside mitered edge to the squared ends) and
trim the header assembly to fit.
Using a 1/8” drill bit, drill the interior face of the
header assembly on both ends as shown.
Page 5 of 8
MEASURE AT TOP OF
JAMBS AND POSTS
WALL
Measure from wall to outside
edge of post, then add 3/16”
GLASS
PANEL
POST

10
11
12
Snap both fillers [P] into the curb and header
between the hinge and strike jambs with the raisedlips
on the exterior side. Center the curb filler between the
hinge and strike jamb (use maskingtape to hold in
position).
NOTE: The snap-in fillers should be exactly 7/16"
longer than the door panel width.
Press the bottom end of the hinge jamb[L] tightly
against the curb filler [P] and plumb the jamb. Drill two
1/8” holes thru the hinge jamb and into the 135° post
1/2" from the outside long edge, and approximately
1/4" from each short edge of the jamb. Drill a third hole
centered between the first two and enlarge the outer
holes with a 3/16" drill for clearance on the self-tapping
screws. Attach the hinge jamb to its post with three #6 x
3/ 8" self tapping screws[C] .
Press the header filler tightly against the hinge jamb.
Push the strike jamb[N] tightly against the top and
bottom . With the hinge jamb plumb and both
fillers tight between the two door jambs, the strike
jamb also will be plumb and parallel to the hinge jamb.
Attach the strike jamb to its post with three screws in the
same manner as you did the hinge jamb.
[K]
fillers [L]
[P]
Slide the door pull handle[CC] with magnet onto
the strike edge of the door panel. Close the door and
slide the handle up or down until the two magnetic
are aligned. Use a pencil or masking tape to mark the
location of the handleon the door.
Slip the door handle vinyl [DD] on to the door be tween
the marks and careful ly tap the door handle onto the door
panel using a rubber mallet. Spraying glass cleaner
or water onto the vinyl will make assembly easier.
Close the door and check for proper operation of the
magnetic catch.
P
P
C
N
CC
#6 x 3/8" SCREWS
(6 pcs)
HINGE
JAMB
STRIKE
JAMB
L
OM
1/2" FR
E
DGEOF
JA
STRIKEMB
DOOR
PANEL
1/OM
2"FR
EEOF
DG
IGEJA
H N MB
4"
1/
4"
1/
o
135
POST
o
135
POST
HEADER
FILLER
CURB
FILLER
P
K
K
P
P
HINGE
JAMB
1/8”
Page 6 of 8

14
Inspect the pieces of black glazing vinyl,
and note the two different profiles. The smaller
shape [JJ ] is installed vertically and the larger
shape [KK ] is installed horizontally. For struc-
tural strength and maximum water resistance,
these vinyls are designed to fit tightly between the
glass and framing. To speed installation, use
glass cleaner for lubrication and a small block of
wood to press the vinyl into place.
NOTE: These glazing vinyls have been pre-lubri-
cated with a water-based silicone compound. Wash
hands thoroughly after glazing and avoid contact
with eyes or mouth.
1/4" GLASS
REQUIRES:
FIXED GLASS PANEL VERTICAL HORIZONTAL
V-219 V-220
3/16" GLASS
REQUIRES:
V-226 V-225
NOTCHNOTCH
STANDARD SIZES
SHIPPED WITH
4 PIECE VINYLS
(TEAR APART)
Page 7 of 8
Locate the handle [CC] that has no Set Screws.
Place a Plastic Bushing in the top handle hole then
place a Plastic Washer against the glass. Place the
handle without Set Screws against the Plastic Washer
and insert the threaded end of the Cone Head Screw
through the bushing into the threaded insert in the end
of the handle and tighten. Repeat the procedure for the
bottom hole. Place Plastic Washers against the
opposite side of the glass and press the remaining
handle over the end of the Cone Head Screw. While
holding the handles firmly against the glass tighten the
Set Screws.
13
Determine the desired handing of the deflector [V].
The deflector leg must go to the inside of the unit and
the notch fits under the hinge rail as shown in the
drawing at right. To determine the door panel width
measure the distance from the edge of the hinge rail to
the far edge of the glass door panel. The deflector
should be cut to Door Panel Width - 7/16". Press the
deflector firmly on the bottom edge of the glass as
shown.
Apply a small bead of silicone to the notch that goes
under the hinge rail.
15
DEFLECTOR
DOOR
PANEL
HINGE RAIL
SILICONE
INSIDE

18
Carefully "caulk" the exterior jamb-to-wall and
curb-to-base joints with Onyx Adhesive/Sealer, and fill
the small gaps at the corners of the side panels (see
arrow on illustration) to prevent water infiltration.
We recommend that you wait a few hours before the first
shower to allow the Onyx Sealer to "skin over". It will
normally fully cure within 24 hours.
Also calk the interior jamb-to-wall from the curb up to
the top of the shower enclosure.
16
Cut eight pieces of the larger vinyl [ KK ]
½” longer than the horizontal opening and trim the
ends on a 45° angle. Install the top exterior vinyl
starting at both ends and working toward the
middle. Be careful not to stretch the vinyl.
Install the top interior vinyl and the two bottom
vinyls in the same way.
Repeat for the second glass panel.
Cut eight pieces of the smaller vinyl [JJ ] 1"
longer than the vertical opening (to prevent gap-
ping from shrinkage) and trim the ends on a 45°
angle. Using the masking tape guides, center the
first glass panel [ J] in the frame. Cut four short
(1" - 2") pieces of the small vinyl and press into the
jamb and post on each side to hold the glass
temporarily.
Take one of the long pieces of vinyl, and starting
on the outside exterior jamb, press each end into
the frame and work toward the middle. Be careful
not to stretch the vinyl. Install the other three
pieces in a similar fashion.
Repeat for the second glass panel.
17
Page 8 of 8